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    Shaft Material Selection

    Uploaded by

    Anand Bhise
    The document provides material property data for various candidate materials for material selection. It includes tables with metrics like elastic modulus, density, scaled properties, performance index, tensile stress, yield stress, working stress, and cost. Charts are scaled to compare material properties. The objective is to select a material to support bending and torsional loads while reducing mass and increasing strength, considering factors like density, cross sectional area, length and force. Key properties to evaluate include strength to density ratio, modulus to strength ratio, specific modulus to specific strength, and cost.

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    Shaft Material Selection

    Uploaded by

    Anand Bhise
    975 views8 pages
    The document provides material property data for various candidate materials for material selection. It includes tables with metrics like elastic modulus, density, scaled properties, performance index, tensile stress, yield stress, working stress, and cost. Charts are scaled to compare material properties. The objective is to select a material to support bending and torsional loads while reducing mass and increasing strength, considering factors like density, cross sectional area, length and force. Key properties to evaluate include strength to density ratio, modulus to strength ratio, specific modulus to specific strength, and cost.

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    Original Title

    SHAFT MATERIAL SELECTION

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    The document provides material property data for various candidate materials for material selection. It includes tables with metrics like elastic modulus, density, scaled properties, performance index, tensile stress, yield stress, working stress, and cost. Charts are scaled to compare material properties. The objective is to select a material to support bending and torsional loads while reducing mass and increasing strength, considering factors like density, cross sectional area, length and force. Key properties to evaluate include strength to density ratio, modulus to strength ratio, specific modulus to specific strength, and cost.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as xlsx, pdf, or txt
    975 views8 pages

    Shaft Material Selection

    Uploaded by

    Anand Bhise
    The document provides material property data for various candidate materials for material selection. It includes tables with metrics like elastic modulus, density, scaled properties, performance index, tensile stress, yield stress, working stress, and cost. Charts are scaled to compare material properties. The objective is to select a material to support bending and torsional loads while reducing mass and increasing strength, considering factors like density, cross sectional area, length and force. Key properties to evaluate include strength to density ratio, modulus to strength ratio, specific modulus to specific strength, and cost.

    Copyright:

    © All Rights Reserved
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    of 8

    material

    PROPERTY CHART

    MATERIAL

    FUNCTION

    OBJECTIVE

    VARIABLE

    CONSTRAINT

    CANDIDATE MAT

    NUMERICAL VA
    PROPERTIES
    MATERIAL ELASTIC MODULUS(MPA) DENSITY(KG/MM^3)
    SS304 193 8000
    IS2062 200 7700
    PLAIN CARBON STEEL-1020 205 7870
    CARBON STEEL 1020 205 7870
    C1045 200 7870
    45C8 190 7850
    40C4 200 7800
    AISI-4340 205 7850
    AL ALLOY 2024-T6 72.4 2780
    TI ALLOY-6AI-4V 113.8 4430
    ALUMINIYM 601 68.9 2700
    AISI-4140 190 7850
    AISI-1020 200 7870
    S

    MATERIAL ELASTIC MODULUS (MPA)SCALEDDENSITY


    VALUE (KG/MM^3)
    S304 94.14 100
    IS2062 97.56 96.25
    PLAIN CARBON STEEL-1020 100 98.37
    CARBON STEEL 1020 100 98.37
    C1045 97.56 98.37
    45C8 92.68 98.12
    40C4 97.56 97.5
    AISI-4340 100 98.12
    AL ALLOY 2024-T6 35 34.75
    TI ALLOY-6AI-4V 55.251 55.37
    ALUMINIYM 601 33.6 33.75
    AISI-4140 92.68 98.12
    AISI-1020 97.56 98.37

    PERFORMANCE INDEX

    MATERIAL PERFORMACE INDEX


    S304 53.56
    IS2062 53.55
    PLAIN CARBON STEEL-1020 58.456
    CARBON STEEL 1020 57.44
    C1045 57.89
    45C8 69.89
    40C4 56.83
    AISI-4340 87.53
    AL ALLOY 2024-T6 35.4
    TI ALLOY-6AI-4V 77.33
    ALUMINIYM 601 22.96
    AISI-4140 58.77
    AISI-1020 54.37
    material selection
    Coefficient of friction

    MATERIAL SCREENING

    TO SUPPORT BENDING AND TORTIONAL LOAD

    TO REDUCE MASS AND INCREASE STRENGTH

    DENSITY,CROSS SECTIONAL AREA

    LENGTH,FORCE

    CANDIDATE MATERIAL SELECTION

    NUMERICAL VALUE PROPERTY

    TENSILE STRESS(MPA) YEILD STRESS(MPA) WORKING STRESS(MPA)


    515 205 51.25
    350 240 60
    440 370 92.5
    420 350 87.5
    565 310 77.5
    660 560 140
    420 350 87.5
    1110 710 177.5
    427 345 86.25
    950 880 220
    241 145 36.25
    655 415 103.75
    395 295 73.75
    SCALED PROPERTY CHART

    TENSILE STRESS(MPA) YEILD STRESS(MPA) WORKING STRESS(MPA)


    46.18 23.29 23.29
    31.81 27.27 27.27
    40 42.04 42
    38.18 39.77 39.77
    51.36 35.22 35.22
    60 63.63 63.63
    38.18 39.77 39.77
    100 80.68 80.68
    38.81 39.25 39.2
    86.36 100 100
    21.9 16.47 16.47
    59.54 47.15 47.15
    35.9 33.52 33.52
    Coefficient of friction

    RT BENDING AND TORTIONAL LOAD

    CE MASS AND INCREASE STRENGTH

    SITY,CROSS SECTIONAL AREA

    LENGTH,FORCE

    COST(KG/RS)
    195
    35
    35
    65
    65
    50
    80
    85
    310
    1457
    282
    120
    100
    COST (KG/RS)
    13.38
    2.4
    2.4
    4.46
    4.46
    3.43
    5.29
    5.86
    21.27
    100
    19.35
    8.23
    6.86
    Young's modulus/Density
    Strength/Density
    Young's modulus/Strength
    Specific modulus/Specific strength
    Fracture toughness/Modulus
    Fracture toughness/Strength
    Loss coefficient/Young's modulus
    Thermal conductivity/Electrical resistivity
    Thermal conductivity/Thermal diffusivity
    Thermal expansion/Thermal conductivity
    Thermal expansion/Young's modulus
    Strength/Maximum service temperature
    Coefficient of friction
    Normalised wear rate/Hardness
    Young's modulus/Relative cost
    Strength/Relative cost
    Young's modulus/Energy content
    Strength/Energy content

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