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2019CE042 Final Manuscript Revised
2019CE042 Final Manuscript Revised
“The authors and the adviser authorize consultation and partial reproduction of
this thesis for personal use. Any other reproduction or use is subject to copyright
i
Biological Sketch
JOHANN CHRISTIAN P. BALINGIT, a striving captain which once called by his former
colleagues. He was born on January 31, 1999 in San Pedro, Laguna and currently residing in Sta.
Rosa, Laguna. He is a civil engineering student since 2015 of Malayan Colleges Laguna under
the Mapua Institute of Technology at Laguna. He was a member of the Philippine Institute of
Civil Engineers (PICE) Laguna Chapter and Eastern Asia Society for Transportation Studies –
Student Chapter. As a student, he always strive for the best even though being the best is beyond
reach. Despite the lack of time to balance work and study, he was able to do it well at the same
time. He dreamt of building his own firm which he wants to apply all his research studies so it
can be helpful in his future obstacles. As of now, he keep on striving for the best and still
working for the best. Making the people around him proud is one of his main goals. Not sleeping
for days is a normal routine, but for the greater good, he will sacrifice.
JONAH AUDRIC A. BICALDO, known by his strength of will. He was born in May 27, 1998 at
Makati City and currently residing in Sta. Rosa, Laguna. Jonah accomplished his primary and
secondary school at Caritas Don Bosco School, Binan City, Laguna. He entered Malayan
Colleges Laguna as a civil engineering student in 2015. He was a member of the Philippine
Institute of Civil Engineers (PICE) Laguna Chapter. With all the academic works, he was able to
build his own beautiful body in his own time. Working your body for hours is a lot of blood,
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sweat and tears. Normally, being health conscious is a sign of aging, but at a young age, he
prioritize anything that will relate to his health. The important habit of him, was sleeping very
early so that you can wake up early and work for the day.
LARK DAVE E. PADILLA, which known as the silent but deadly person. He was born on
January 25, 1999 in Malolos, Bulacan and currently residing in Mandaluyong, Metro Manila. He
finished his primary school at Jose Rizal Memorial School and his secondary school at Canossa
Academy Calamba. In 2015, he became a civil engineering student of Malayan Colleges Laguna
Civil Engineers (PICE) Laguna Chapter and Eastern Asia Society for Transportation Studies –
Student Chapter. With all the people around him, he was able to practice camaraderie which is
his best skill. Talking to people with full presence of his intellect and will, made him very
straightforward. As wise person, he was able to manage high grades without struggle in time.
With all the obstacles that he encountered, he was able to jump over them and proceed to the
We are group of people that do not settle with just an average score. Striving for the very last
seconds is the equal talent for us. At first glance, we might look neutral but in the very end, we
do extraordinary things. With the end of this research paper, this doesn’t stop us to aim for other
things. A long journey is ahead of us, it is only the beginning of a bumpy road.
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Acknowledgement
The researchers would like to express their gratefulness to the corresponding for their significant
Engr. Kelvin Ross Holgado, for the never-ending support of our study and research. His
guidance aided us all his time and effort into the achievement of this research paper.
Engr. Hermie M. Del Pilar, for being an important mentor and to further expand our technical
ideas. In innovating significant concepts that would give contribution to the society.
Engr. Ada Vianca B. Rebutiaco, for being our panel which assisted us on the revision of our
paper and also giving us guides on the proper format and possible options for our manuscript.
Engr. Raniel Vinzon M. Maala, for being our panel which provided us ideas on how to
correctly establish our research and gave feedbacks that improved our manuscript.
Mr. Vergilio Asuncion, for the assistance in our experimental method. His knowledge in
Dr. Marish Madlangbayan, for the recommendations for our impressed voltage test. His
previous work inspired us to improve the setup and also gave us idea on how the method works.
Mr. Ben Q. Hernandez and Mr. Raphael T. Fernandez, for giving assistance on our
Ultrasonic Pulse Velocity Test. With their help, we were able to conduct the test even in the
iv
Abstract
As people experienced from the daily life, corrosion is a never-ending issue that causes
reinforced concrete structures to weaken which eventually end up decreasing the service
lifespan. As a solution, this paper aims to identify if there is a way that reinforced concrete
structures will slow the corrosion process which lead to a higher service lifespan. Consequently,
adding sugarcane bagasse as a corrosion inhibitor in a specific percentage ratio to the cement
(0%, 5%, 10%, 15%, 20%, 25%, and 30%) was the main idea. In addition of sugarcane bagasse,
the necessity to determine the correlation between sugarcane bagasse and corrosion rate was
placed as one of the following objectives. In doing such method, it required an accelerated
corrosion which is done using Impressed Voltage Test. As the data were gathered from the
Impressed Voltage Test, it was possible to determine the correlation by using Pearson’s r
correlation. Afterwards, it is fundamental to designate the quality of each samples after the
corrosion process, whereas Ultrasonic Pulse Velocity test was used. It was determined that the
sugarcane bagasse and corrosion rate have a negative strong correlation, wherein 30% SBCF-
cement ratio obtained the highest quality which was categorized as “Medium Quality” than from
the rest of the mixture. Ultimately, the identification of optimal percentage of SBCF was the
overall evaluation of the acquired data. Therefore, it can be concluded that 30% SBCF-Cement
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Table of Contents
Copyright i
Biographical Sketch ii
Acknowledgement iv
Abstract v
Table of Contents vi
Introduction 1
Methodology 14
Conclusions 30
Recommendations 32
References 34
Appendices 41
List of Appendices ix
List of Abbreviations x
Definition of Terms xi
vi
List of Tables
2 Concrete quality 17
A-2 Corrosion rate per sample and average per cement fiber ratio 42
(ANOVA)
vii
List of Figures
3 Research flowchart 14
10 DC supply apparatus 20
viii
and corrosion rate
List of Appendices
ix
List of Abbreviations
RC - Reinforced Concrete
x
Definition of Terms
Sugar cane bagasse fiber (SCBF) – A grainy matter that remains intact despite the procedure that
takes effect.
Impressed Voltage Test (IVT) – A type of method used to expedite the corrosion process of a
sample.
Ultrasonic Pulse Velocity (UPV) – A non-destructive test that identifies the quality of a
Reinforced concrete (RC) – A rigid material that supports the load of the structure and
Corrosion Inhibitor – A chemical substance that is combined to a metal to reduce the corrosion
Corrosion Rate – A unit used to determine the quickness of metal deteriorating due to the
surrounding.
xi
Introduction
Through the years of construction development, there will always be room for errors.
Some errors are impossible to eradicate although they can be managed in terms of reducing
damage or increasing service lifespan. One of the major drawbacks is corrosion, which is much
known in the construction industry. Reinforced concrete cement are one of the common fatalities
of corrosion. Which according to Prawoto (2009), with a rise in temperature, the corrosion rate
increases. Given the high humidity and temperature in the Philippines, the corrosion rate
foundations, and etc. Steel rod, wires, or cables are embedded inside the concrete mix to be the
frame of the structure. According to Sivasankar, et al. (2013), this reinforcement acts to both
tensile and compressive stress from the structure. In severe situations, steel reinforced concrete
structures need to satisfy the necessary requirements such as strength and durability. However,
given the concrete as a permeable material, which defined by Bahurudeen et al. (2015) that
concrete permeability is a property which various acid can seep to the exterior of the specimen.
This eventually can lead to corrosion that will give further damage to the overall performance of
the reinforced concrete. Some researchers try to find effective ways to lessen the rate of
corrosion of the concrete or deterioration of the steel rebar, despite the possibility of sacrificing
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From the study of Horsakulthai (2013), there are several methods to decrease the rate of
corrosion, however adding modifiers enhances other properties rather than corrosion. For which,
the researcher introduced the term “Corrosion inhibitors”, that have been developed as a protective
measure against corrosion. Corrosion inhibitors are additives that will prevent the penetration of
certain substances (Chloride and Sulfate) which is the main problem of deterioration in concrete.
One of the most common additives to cement mixtures are fibers such as rice husk which
according to Zarrei et al. (2017), helps the compressive strength of the concrete cement by adding
6.8% of rice husk fibers. Also, the use of recyclable materials such as Polyethylene waste which
according to Jassim (2017), the cement mixture with 25%, 30%, and 35% of polyethylene waste
produces the best compressive strength. Therefore, adding fibers and waste materials will not
only help the environmental side but also the economical side of the construction industry.
Since corrosion is a slow-moving process, electrochemical techniques have for some time
been utilized to decrease steel corrosion to a desired timeframe. One of which is Impressed
Voltage Test (ASTM-C876) which stated by Annamalai et al. (2013), a method that conducts
voltage into the sample concrete to accelerate the polarization process of corrosion. Impressed
voltage test aims to rapidly corrode the sample reinforced concrete in specific experimental
designs. This method requires submerging of sample reinforced concrete into a bucket of water
mixed with 3% sodium Chloride. Also, requires an electrical usage between two poles, which are
anode and cathode. Within these two poles, current will flow on an amount of 6 Volts so that the
Sodium Chloride will be charged enough to increase its flow to the concrete wall.
As per Miksic (2009), a corrosion inhibitor is a substance that are added to a mixture or
material to prevent corrosion by forming a wall layer that blocks harmful substance to the metal.
Corrosion being one of the reasons of failure in reinforced steel structures should be given much
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emphasis in solving structural failures. Corrosion occurs when the steel reinforcements are
Bahurudeen et al. (2015), Concrete permeability can be reduced through the enhancement of the
pore structure of the sample concrete, where the penetration of acids is the main cause of
corrosion.
Sugarcane Bagasse is a fibrous material obtained from crushed sugar cane. It tends to be
utilized as an animal feed, fuel, and paper. According to Sheth (2017), the Philippines is 9 th on
the list of the top sugarcane producers. Wherein, sugarcane industry in the Philippines is at rise
because of the high domestic demand and also the importance of utilizing renewable energy from
sugarcane byproducts. Sugarcane Bagasse is a readily available waste that are widely used in
different materials. Also, as stated by Mokhena et al. (2018), sugarcane bagasse are fibers that
From the statement of Srinivasanan and Sathiya (2010) in their research paper, Sugarcane
Sugarcane Bagasse that can be useful in modifying concrete samples. Furthermore, Lignin as
described by Herrera et al. (2018), is a property that reduces hydrophilicity, moisture and gas
According to Pandey & Kim (2011), Lignin is the second most common renewable biopolymer
that can be easily found. Given the complex structure of Lignin, it is very stable in terms of
chemical resistivity and have a high heat resistivity. It is also described by Salleh (2008), Lignin
is a rigid waterproof property that gives plants the structural strength that serves the plants as
environmental evidence that lignin is a property that focuses on the strength aspect.
3
The fundamental target of this paper is to compare every sample in terms of corrosion
rate of sugarcane bagasse that can be utilized as an added substance to the cement used in the
steel reinforced concrete. Additionally, to give insights on the rising effects of sugarcane bagasse
To determine the correlation between corrosion rate and SCBF-cement ratio (0%,
with the use of ultrasonic pulse velocity test. (ASTM C597 – 16)
Corrosion is one of the main constituents of cracking and collapsing structures. The
ability to modify the reinforced concrete to the extent of decreasing the corrosion rate will be a
huge impact to the construction industry. The use of expensive chemicals as corrosion inhibitors
is very unnecessary, given the Philippines to be part of a third world country, which is typical to
live a low-cost livelihood. The use of environmental substitutes, such as sugarcane bagasse,
which is a waste byproduct, is an ease to the livelihood expense. Using waste byproduct as a
corrosion inhibitor is an effective way to less the cost for construction and establish a better level
of safety.
Sugarcane Bagasse are much used in biofuels, making papers, and other materials. The
availability of Sugarcane Bagasse is much higher than other chemical alternatives. Sugarcane
bagasse is a waste byproduct which serves the low expense on acquiring the component and also
the readily availability of the component. The use of Sugarcane Bagasse can affect the
4
Scope and limitations
On the experimental approach, certain boundaries will be included into the study of
Sugarcane bagasse fibers with given percentages of SCBF-cement ratio (5%, 10%, 15%, 20%,
25%, & 30%) which recommended by Benito (2017). Furthermore, the sugarcane bagasse fibers
will be added to the steel reinforced concrete cement. Also, to conduct evaluation test on the
During the period of experimentation of this paper, the use of Impressed Voltage Test
requires the immersion of cylindrical reinforced concrete samples with deformed steel Grade 33
rebar (16mm dia. – 300mm length) embedded in a concrete Type I Portland Cement (ASTM C
150) with a 100 mm dia. by 180 mm high. The cement mixture is composed of 50 mm (ASTM C
33) – dia. above aggregates with a standard C/S/A (Cement, Sand, Aggregates) ratio of 1:2:3.
Furthermore, the samples are limited to three (3) sample reinforced concrete per mixture
(‘control sample - 0%’ included). All the samples are immersed in water mixed with a constant
solution of 3% NaCl (Sodium Chloride) and tested at the same time until the appearance of
cracks during the 6 Volts flow which are connected in parallel circuits on each sample.
Afterwards, the samples are subjected to Ultrasonic Pulse Velocity test to determine the quality
of each specimen.
5
Review of Related Literature
This section exhibits the related writing and concentrates after the intensive and in-depth
search done by the researchers. This will likewise introduce the union of the workmanship,
hypothetical and conceptual structure to completely comprehend the exploration to be done and
in conclusion the meaning of terms for better understanding of the related literatures.
Blended Cement
From the research of Balaji, Kumar & Meeravali (2014), the durability features of
concrete which is commonly in open environments have become a difficult problem in the
present-day situation. Blended cement is one of the best solutions to this problem indicating
Blending of cement with other fibers provides functional rationale which adheres suitable
properties with the cement base. Blended cement is a prevalent method that provides huge
resemblance from normal cement mixture. With samples produced, blended cements have
From the study done by Sivasankar et al. (2013), additives like fly ash, silica fume, and
slag, reduces the permeability of the concrete cement by pore densification. The purpose of these
additives are to slow down the rate of corrosion and water intrusion inside the concrete cement
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which upholds better protection against corrosion. Also, these additives give resistance against
ultraviolet light, gasoline, and other common chemicals that are harmful to the reinforced steel
concrete.
Sugarcane Bagasse
According to Mzimela et al. (2018), sugarcane bagasse is the waste material after the
extraction of the sugarcane juice. Predominantly, one of the main compositions of sugarcane is
the sucrose consists in its stalks. The utilization of sugarcane bagasse affects the energy
efficiency and cost efficiency in the construction development. Whereas it is very accessible and
sustainable because sugarcane bagasse is an excess material compared to other cement additives.
Srinivasanan and Sathiya (2010) conducted a laboratory testing that resulted to Sugarcane
bagasse consists of approximately 50% of cellulose, 25% of hemicelluloses of lignin. Each ton of
sugarcane generates approximately 26% of bagasse (at a moisture content of 50%). In future
prospects, the use of sugarcane bagasse fiber is widely reliable because it is economical and
Table 1
Mechanical property of Sugarcane Bagasse
Mechanical Property Percentage Composition
Cellulose (%) 45-55
Hemi cellulose (%) 20-25
Lignin (%) 18-24
Pectin (%) 0.6-0.8
Ash (%) 1-4
Extractives (%) 1.5-9
Source: Yadav et al. (2015)
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According to Yadav, Gupta, and Bhatnagar (2015), sugarcane bagasse has a lignin
content ranging from 18-24%. From table 1, lignin is one of the major components for sugarcane
bagasse.
The substance plays a vital role in handling of sugarcane bagasse as a material. In the same
research, from table 1 sugarcane bagasse can endure a tensile strength of 180-290 MPa.
Lignin
Lignin is one of the components that compose the material sugarcane bagasse, it is a
sophisticated natural polymer that provides structural support to plants specifically Sugar cane
linked phenolic nature which eliminates early breakdown. Corrosion actively arises when
exposed to environments that primarily consist of sodium chloride. According to Nair and Yan
(2015) the large composition of lignin when existing on the cellulose exterior and vague lignin
can suffice the void between the cellulose fibers and act as a blockage for water seepage and help
As stated by Rauf, Damayanti, & Pratama (2017) the attempt to produce fibers from
sugarcane bagasse to enhance concrete material is promising. The sugarcane bagasse impacts the
quality of bond between cement and other mixtures. It has fine chemical and physical properties,
From the researchers’ conclusion, sugarcane bagasse provides a good mix with cement.
The properties of Sugarcane Bagasse are commonly alike with cement. Also, from their
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conclusion sugarcane bagasse contributes to the physical properties of the concrete cement,
exceptionally higher compressive strength compared to a mixture that do not contain sugarcane
bagasse. From the study of Yahya et al. (2013), the compressive strength of a grade 30 concrete,
with a mixture of sugarcane bagasse, increases from 28.97 to 48.83 given a 1% ratio of cement-
sample concrete. Although there was a shift in the trend, the data that they have gathered
concluded that the sample concretes with different mixture of sugarcane bagasse have higher
compressive strength than the control sample. The physical and chemical properties of other
specimens when mixed with SCBF displayed that it can be a reliable source of material as an
additive to other mixing components. From the study of Rauf et al. (2017), the outcome of the
samples exhibited significant traits of the chemical and physical aspect of the sample such as
Corrosion in steel reinforced structures assumes a critical part in affecting the product life
of the steel reinforced structures. Various options have been created with the idea of
counteracting the corrosion and to improve the product life. According to Rivetti et al. (2017),
adding modifiers to concrete are commonly used method to increase the properties of the
concrete although some concrete reinforced with steel are also added with corrosion inhibitors
which mainly used as to decrease the rate of corrosion. Corrosion inhibitors that are added to the
sample concrete mix aims to slow the corrosion in reinforced concrete cement. The vast majority
of the inhibitors demonstrate by stabilizing the steel surface by forming the protective layer, and
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few inhibitors respond with concrete resulting to a lesser permeability of the reinforced concrete.
Corrosion
inhibitors are commonly utilized as admixtures in cement for new development, yet they can
likewise be used for structural repairs by mixing with concrete as patches, spraying onto the
multipurpose construction material that are used to build concrete structures. Example of these
type of structures are; bridges, marine platforms, tunnels, and power plants. All of these
structures are exposed to critical environment throughout the entire life of the structure.
Aggressive ions such as Sulfate, chloride, carbon dioxide, and other harmful chemicals that are
widely present in our atmosphere can eventually penetrate to the permeable walls of reinforced
concrete cement Resulting to corrosion of the rebar and the deterioration of the concrete cement.
According to Kabashi et al. (2017), reinforced concrete are subjected to sulphate and
chloride attacks which is due to the reinforced concrete as a permeable material. Corrosion is the
cause of weakening of steel reinforced concrete causing to decrease its strength and eventually
destroying the structure. Corrosion in steel reinforced concrete has been a big issue for
reinforced concrete designing and construction. Corrosion exists because of chloride attack
which is the biggest source of corrosion. It destroys the film wall of reinforced concrete and
According to Secer and Uzun (2016), the presence of corrosion within Reinforced
concrete culminate to the decrease in structural performance and also the decline in the
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Reinforced concrete for it can be a big factor in partaking huge weakness if its process is not to
may be exhibited if corrosion were to occur like the cracking of steel rebars. According to Zaki
(2017) corroded steel bars collapse when undergone through shear test the extremely corroded
beam sample broke down with less cracks, caused by the weakened connection of steel
As stated by Ha et al. (2007), the impressed voltage technique is a test in which the
The concrete cylinder with an embedded steel and the stainless steel respectively acts as anode
and cathode and the electrolyte is 5% NaCl solution. An external Dc source supplies a constant
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Figure 2. Actual impressed voltage test setup, Reshmi (2016)
cylinder with dimension of 150 mm diameter and 300 mm length was embedded in the center
with a 16mm diameter steel bar. The concrete cylinder is then cured for 28 days then dried for 24
hours to be tested using the impressed voltage test. The positive terminal of the DC power is then
connected to the rebar of the concrete cylinder while the negative terminal is connected to a
of impressed voltage test wherein also stated that after the concrete is embedded with a rebar, the
present OH- ions quickly form Fe(OH), a passive film on the surface. During the impressed
voltage test, the negative charged ions of chloride immediately went to the positively charged
rebar. After this, the rebar loses one electron which then results to iron hydroxyl chloride and
in water, it oxidized to ferrous and ferric hydroxide and finally to Fe 2O3. The volume of the rebar
is now four times more than its original volume which then produce cracks in the concrete.
According to Gupta et. al (2006), ultrasonic pulse velocity test (UPV) is a non-destructive
method of attaining results in a greater significance of every aspect of construction that function
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as testing purposes and a successful tool for concrete structures. The Cylindrical specimen would
be lied down longitudinally and two disk-like apparatus would be placed on each top end of the
specimen the two disk-like apparatus will portray the role of a transmitter and receiver.
According to Panzera et. al (2011), this technique was convenient over the traditional setting test
The UPV and strength of concrete escalate with an increase in age. At the same age
group of specimens, the mixture with the low water-cement ratio resulted in a better outcome of
UPV and concrete strength rather than the high mixture with water-cement ratio according to
Lawson et. al (2011). The transmitter emits frequency waves throughout the specimen then the
receiver will pick up the reading. The information received from the transducers will be directly
transported to the apparatus. With the use of UPV the regulation of corrosion and the quality of
concrete elements it may play a major role in prolonging the lifespan of a concrete Lorenzi et. al
(2007)
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Methodology
This chapter provides profound procedures on the experimental aspect of the paper. Also,
Preparation of Materials
(Sugarcane Bagasse, Cement, Sand,
Aggregates, Water, Rebar, PVC)
Production of Samples
(Mixing, Forming, & Curing)
Ultrasonic Pulse
Velocity Test
Statistical Analysis
14
Figure 3 shows the flow of the methods to be used in this research. Preparation of
materials was done at the first part. Which to gather all the materials required to be able to
proceed to the next step which is the production of the sample reinforced concrete. Within the
production of the reinforced concrete samples, there will be steps like mixing, forming, and
curing that needs to be done before testing the sample reinforced concrete. In testing for the
corrosion rate of the sample reinforced concrete, Impressed Voltage Test (ASTM C876) was
Preparation of Materials
The preparatory stage of the paper requires the acquisition of sugarcane bagasse would be
acquired from a local store that sells drinks that made from sugarcane juice. Sugarcane bagasse
will be soaked in water for 24 hours then sundried for 12 hours. Afterwards, the sugarcane
bagasse will be sieved into a sieved mesh #8 with a diameter of 1.0 mm. Then preparing the steel
reinforced concrete materials which consists of: Deformed Steel Grade 33, Type IP Cement,
15
Figure 4. Actual diagram of impressed voltage test setup
Figure 4 shows the initial set-up of the Impressed Voltage Test (IVT), which mainly
requires the reinforced concrete sample, the stainless steel (which will act as a cathode), Plastic
container, Water with 3% solution of NaCl (Sodium Chloride), and a DC power source. This
method aim to rapidly corrode the reinforced concrete samples at the same time which all lasts
until the reinforced concrete samples are cracked. All the twenty-one samples will each be
immersed in separate plastic containers containing water until the sample reinforced concrete are
completely submerged. The samples are in a parallel circuit which are connected in a DC power
source and a data logger. The deformed steel bars reinforced in the concrete are acting as the
anode and the stainless steel as the anode which will be subjected into 6 Volts.
16
This test is a non-destructive test that pertains to homogeneity of the sample reinforced
concrete, which is done by transmitting frequency waves into the specimen which the apparatus
will produce the time of travel within the specimen. Mainly, Ultrasonic Pulse Velocity Test
determines the quality of the reinforced concrete samples after which it was subjected to
impressed voltage Test. Each sample will be evaluated by using the ultrasonic pulse velocity
tester which will be in a direct transmission. The produced value for time will be used to the
formula in equation 1. This test aims to compare and contrast the physical appearance of the
Table 2
Concrete Quality
Pulse Velocity Concrete Quality
(km/second) (Grading)
Above 4.5 Excellent
3.5 to 4.5 Good
3.0 to 3.5 Medium
Below 3.0 Doubtful
Source: ASTM C597-16
Length(km)
Velocity =
Time (microseconds)
Eq (1)
W Eq (2)
Corrosion rate (in millimeters per year) = (87600)
DAT
87600−Coefficient
A−Area of theembedded Rebar ( cm2 )
T −Time of cracking ( Hours)
17
gm
W −Weight loss ( wafter −W before ) D−Density of Steel ( )
cm2
Equation 2, shown above is the formula for corrosion rate used from the research study of
Reshmi (2016). Weight loss will be determined by the difference between the weight of the
reinforced concrete samples before and after the Impressed Voltage Test (ASTM C-876)
Experimental Method
The following procedures and quantities were obtained from Standard tests from ASTM
C150, ASTM C33, and ASTM C876-91(1995). Also, some details not included from the
Standard Test, were recommended specifically by researchers from previous related studies.
During the preparatory period, the materials like Sugarcane bagasse was bought from a
local store and also the Cement, Sand, and aggregates. After obtaining the main material,
Sugarcane bagasse was soaked into water for 48 hours. Afterwards, was sundried for 12 hours
which then shredded and subjected to sieve analysis using #8 Mesh which can be seen in figure
6.
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From the materials bought, a 50 mm diameter aggregate, bags of Type 1P cement, and
bags of sand were prepared for the mixing procedure. Whereas, the materials composing of
aggregates, cement, sand, and water were mixed together on a mixing mat while following the
Cement, Sand, and Aggregates ratio of 1:2:3 that can be seen in figure 7, then followed by the
addition of water into the mixture for 4-5 minutes. Afterwards, divided into 7 parts which will be
From the PVC bought from the local store, 21 pieces of 100 mm (diameter) by 180 mm
(Length) PVC pipes was prepared to be the molds of the specimen. A deformed steel grade 33
rebar was placed into the center of the specimens, which separated into 21 pieces for
reinforcement with length of 180mm. Afterwards, the cement mixture were placed inside the
PVC molds. (0%, 5%, 10%, 15%, 20%, 25%, and 30%). A tamping rod were used to level the
19
Figure 8. Mixture placed into molds
from below. After 12-48 hours, the mold were removed which placed the samples into curing
process which is done in a plastic container with water in a room temperature of 24 Celsius for
28 days
After the period of 28 days, the specimen was placed into a weighing scale to determine
the mass before the start of Impressed Voltage test using the DC apparatus on Figure 10. During
the Impressed Voltage Test, 6 volts were used to maintain the corrosion process on the
specimens.
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Figure 10. DC supply apparatus
After two days, the corrosion started to take presence which showed a lot of dark colored
corroded parts which can be visualized in Figure 11. It showed that the corrosion process is
Once IVT (Impressed Voltage Test) was completed, the samples were rinsed off and
placed into a weighing scale to determine the mass of the samples. From obtaining the mass
before and after the process, that also determine the weight loss which is required from equation
2. Afterwards, the Ultrasonic Pulse Velocity Test was conducted shown in figure 12. Wherein
the corrosion rate of each sample were computed with the use of corrosion rate formula in
equation 2
21
Figure 12. Conducting UPV test
After the acquisition of the necessary data, the ultrasonic pulse velocity was computed
using the equation 2. The computed Ultrasonic Pulse Velocity was evaluated with the table 2,
which used to determine the quality of the specimen. Afterwards, statistical analysis was done to
Evaluation of Results
After the completion of the Impressed Voltage Test (IVT) and Ultrasonic Pulse Velocity
(UPV) test, which was to determine the corrosion rate and the ultrasonic pulse velocity of every
specimen, the data acquired were subjected to evaluation. Assessment of every specimen was a
necessary step to find correlation between SCBF-cement percentage and Corrosion rate,
moreover, the specimens were subjected to (ASTM C597-16) concrete quality test which
percentage to the corrosion rate were examined by the use of Analysis of Variance (ANOVA).
The correlation of SCBF-cement percentage to corrosion rate were also evaluated with the use of
Pearson R Correlation.
22
The One-way Analysis of Variance (ANOVA) was used to identify if there was a
development of significance between the means of corrosion rate and the 0%, 5%, 10%, 15%,
20%, 25%, and 30% SCBF-cement percentage which was acquired from the conducted
Pearson’s r Correlation
The Pearson correlation coefficient was used to determine the r-value of the correlation
between SCBF-cement percentage and corrosion rate which provided meaning in terms of
direction and strength of correlation. The r-value represents the distance of data sets from the line
of best fit. Also, the r-value was a quantitative description on the precision of the sets of data that
were gathered. Furthermore, the assessment done from Pearson’s correlation, was to identify the
linear correlation between the SCBF-cement percentage and corrosion rate which represented the
variable, r. briefly, the precision of the two variables in correlation were relied on the line of best
fit.
23
Results and discussion
This chapter provides necessary discussion on the data gathered from the test procedure
conducted by the researchers regarding the relationship of the SCBF mixture and effects of
sugarcane bagasse in reinforced concrete that had undergone the process of IVT. One-way
ANOVA (Analysis of Variance) was used to inspect the significant effect and differences
between sample percentages. The optimal percentage of sugarcane bagasse relies on the sample
with the highest velocity which is determined by the use of Ultrasonic Pulse Velocity Test and
Impressed Voltage Test was used to accelerate the process of corrosion of the reinforced
concrete samples. The data acquired are weight loss, time of cracking, density of the steel, and
area of the embedded rebar, which were used for the computation of the corrosion rate using the
24
Table 3 showed the average time of cracking which were obtained from observing the
samples for every 8 hours. The indicator of which a sample underwent cracking when DC supply
apparatus shows an increase in the current-meter. Based on the results, the researchers observed
that the trial 1 & 3 of the 0% mixture sustained the lowest time of cracking which is 64 hours.
Contrariwise, the trials from 30% acquired the longest time of cracking which are 208, 200, and
200 hours, in respective order. Additionally, the weight loss for the trials 2 and 3 have a
decreasing trend while the trial 1 has also a decreasing trend but has the same value for the 25%
and 30% mixture. Based from the results, the drastic change in weight loss starts from 0% until
20%.
Table 3
Average time of cracking on every percentage of SCBF
SCBF-cement % Average time of cracking
0% 66.6667
5% 72.0000
10% 98.6667
15% 162.6667
20% 168.0000
25% 184.0000
30% 202.6667
Corrosion rate
At the end of Impressed Voltage Test, the target data were used to assess the corrosion
rate of every sample. Factors that obtained from the test which affected corrosion rate are the
time of cracking and the weight loss. The formula stated by ASTM-C876 (equation 2) required
the density of the steel, weight loss, area of the embedded rebar and the time of cracking, to
Table 4
Average corrosion rate of every SCBF percentage
25
SCBF-cement % Average corrosion rate (mm/year)
0% 0.1779
5% 0.1199
10% 0.0628
15% 0.0256
20% 0.0244
25% 0.0147
30% 0.0119
As presented from the results, the first trial acquired a decreasing trend of corrosion rate
from 0% to 30% mixture, following the trial 3 having the same trend. However, trial 2 obtained a
decreasing trend only from 0% to 10% mixture, then a varied trend from 15% to 30% mixture.
As observed by the researchers, the corrosion rate of 15% mixture is lower than the corrosion
Table 4 showed the computed mean corrosion rate of every mixture which is subjected to
evaluation of statistical analysis. Based from the computed mean results, the 0% mixture
obtained the highest mean corrosion rate while the 30% mixture obtained the lowest corrosion
rate. Furthermore, table 6 exhibited the drastic change of mean corrosion rate from 0% to 30%.
The acquired data from the Impressed Voltage Test were used to calculate the corrosion
rate of every sample which provided the researchers the sum and the average of the computed
corrosion rate. With the formula of the corrosion rate and the use of Microsoft excel, the
26
Table 5
Summary of Analysis of Variance for Single-factor (ANOVA)
Source of Variation SS df MS F P-value F crit
Between Groups 0.0728 6 0.0121 312.8470 4.3309E-14 2.8477
Within Groups 0.0005 14 3.8801E-05
Total 0.0734 20
The value from between groups represented the percentage of SCBF-cement mixture,
while the value from within groups represented the value of error. Based from the acquired
results from ANOVA, the value of mean squares which is between groups is much greater than
the value of mean squares from within groups. This stipulated that the different set of samples
are not equal to each other. Additionally, the various percentage of SCBF-cement provided a
Table 5 showed that the F-value is greater than the F-critical value which gave a
conjecture that the null hypothesis, that “all mean values are equal”, was rejected and the
alternate hypothesis was accepted which stated that “not all mean are equal”. Therefore, it
implied that there is a significant effect of sugarcane bagasse on reinforced concrete with varied
Pearson’s r Correlation
The analysis of data with the use of Pearson’s r, provided logical assessment of
correlation between SCBF-cement percentage (0%, 5%, 10%, 15%, 20%, 25%, and 30%) and
corrosion rate of each specimen. The corrosion rate acquired were plotted using Microsoft Excel
27
which compiled into a graph to identify the line of best fit. Furthermore, the variable r was
computed to measure how far the data points from the line of best fit.
0.2
0.15
CORROSION RATE
r-value = -0.82
0.1
Strongly Negative
0.05
0
0% 5% 10% 15% 20% 25% 30% 35%
-0.05
SBCF-CEMENT %
The plotted values in figure 13 were corrosion rate values that acquired from different
trials and percentage of SCBF-cement. The table displayed a downward line of best fit which
conveys that the higher the percentage of SCBF-cement, the lower the corrosion rate can be
attained. Furthermore, the computed Pearson’s r-value categorized the set of data as a strongly
28
Ultrasonic Pulse Velocity
Ultrasonic Pulse Velocity (UPV) test is a non-destructive test that requires two (2)
transducer; transmitter and the receiver. The main objective of this test is to assess the concrete
samples by measuring the velocity of the frequency travelled within the given length of the
concrete, in order to check the quality of each reinforced concrete samples which is guided by
Table 6
Average Ultrasonic Pulse Velocity and the Quality of each percentage specimen
SCBF-cement % Average UPV Quality
0% 2.5019 Doubtful
5% 2.4748 Doubtful
10% 2.5314 Doubtful
15% 2.7016 Doubtful
20% 2.7941 Doubtful
25% 2.9781 Doubtful
30% 3.0789 Medium
Table 6 showed the Average Ultrasonic Pulse Velocity (UPV) and the equivalent quality
of specimens from performing the Ultrasonic Pulse Velocity Test. The velocity obtained in Trial
1 varied from different mixtures although the fastest velocity was obtained in 30% mixture. For
Trial 2, an increasing trend occurred from 0% to 30% mixture which positioned the 0% mixture
having the slowest velocity and 30% mixture as the fastest velocity. For Trial 3, a different trend
was obtained which placed the 5% mixture as the slowest velocity and still the 30% mixture
obtaining the fastest velocity. As shown from table 6, the average velocity were obtained to
conduct concrete analysis and also for the characterization of the samples with the use of table 2
from ASTM C597-16 as a standard analysis of quality on each samples. The table 6 showed the
29
30% mixture was categorized as the medium quality reinforced concrete which is the highest
Conclusions
From the primitive setup of Impressed Voltage test, the researchers were able to
successfully perform the essential procedure which provided sets of data for corrosion rate. The
purpose of this paper was to prove the correlation between corrosion rate and SCBF-Cement
percentage. From the evaluation conducted using Pearson’s r Coefficient, the results exhibited a
negative r-value of 0.82 which implied that the correlation between SCBF-Cement percentage
and Corrosion rate was categorized as negatively strong correlation. Moreover, having a negative
correlation do not interpreted as a negative effect but rather understood as a good correlation
trend, whereas the corrosion rate decreases as the SCBF-Cement ratio increases from 0% to 30%.
The use of sugarcane bagasse as a corrosion inhibitor to the reinforced concrete gave a
significant effect to the experiment since the F-value is greater than the F-critical. Whereas, 30%
SCBF-cement was the most effective corrosion inhibitor since it obtained the lowest corrosion
rate.
30
In determining the quality of each reinforced concrete, it was necessary to conduct
Ultrasonic Pulse Velocity (UPV) test on the corroded samples. The results obtained from
Ultrasonic Pulse Velocity test indicated that the 30% SCBF-cement ratio was categorized as the
only “Medium quality” specimen. Although the remaining mixtures were categorized as
“doubtful quality”. This result implied that corrosion took a huge part on the quality of the
provided an increasing trend whereas the lowest ultrasonic pulse velocity was obtained by the
0% SCBF-cement percentage group, while the 30% SCBF-Cement percentage acquired the
From the results obtained, it can be implied that the Sugarcane Bagasse can act as a
Corrosion inhibitor for Reinforced concretes. Which can also pertain from the correlation of
SCBF-cement to corrosion rate, the percentage that acquired the lowest corrosion rate was
values of Ultrasonic Pulse Velocity in the samples, the 30% SCBF-Cement percentage managed
to be placed into the “Medium Quantity” category. Therefore, the results implicated that 30%
31
Recommendations
It was concluded in the gathered results that 30% SCBF-cement ratio gave the lowest
corrosion rate and obtained the highest quality from all the samples therefore determined as the
the strength or durability of sugarcane bagasse as a corrosion inhibitor with less intervals that
ranges from 20% to 30%. Also, the curing days should also be incorporated which can be in a
In the field of construction engineering, this paper will be deemed helpful which allows
multiple options on delaying the corrosion of the reinforced concrete. Furthermore, the data
gathered proves that SCBF-cement mixture has made an impact on the quality and also the
corrosion rate of the reinforced concrete. Also the use of sugarcane bagasse, which is a waste
product, will eventually help the agricultural side and the environmental side.
32
For faster time of cracking, it is better to use more voltage on the specimens to further
accelerate the process of corrosion. Alternatively, other ways to increase the voltage is to use two
or more apparatus which can be connected in series. Furthermore, the time interval of
determining the time of cracking can be reduced or be set to a normal acquisition with the use of
DC amplifier which automatically stops the voltage flow from a cracked specimen.
Due to the limited amount of time, the ultrasonic pulse velocity test was completed from
a smaller apparatus. It is recommended to use bigger apparatus that can be found in laboratory
facilities which they will provide complete assessment of the quality of the concrete instead only
the time was obtained which then manually computed using equation 1. Moreover, it is also
recommended to us a different test such as ASTM C1202- 19 (Standard test method for
expensive because of the availability of the equipment but gives more details and assessment of
the specimens.
33
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Appendices
Appendix A
41
Table A-2
Corrosion rate per sample and average per cement fiber ratio
SCBF-cement % Trial Corrosion rate Average corrosion rate
0% 1 0.1694
2 0.1798 0.1779
3 0.1846
5% 1 0.1169
2 0.1349 0.1199
3 0.1079
10% 1 0.0654
2 0.0607 0.0628
3 0.0624
15% 1 0.0293
2 0.0243 0.0256
3 0.0231
20% 1 0.0260
2 0.0250 0.0244
3 0.0222
25% 1 0.0141
2 0.0150 0.0147
3 0.0150
30% 1 0.0124
2 0.0105 0.0119
3 0.0129
42
Appendix B
Table B
Ultrasonic Pulse Velocity Data
SCBF-cement % Trial Time(micro-seconds) UPV Average Quality
0 1 70.2 2.5641
2 72.9 2.4691 2.5019 Doubtful
3 72.8 2.4725
5 1 72.7 2.4759 2.4748
2 72.4 2.4862 Doubtful
3 73.1 2.4624
10 1 72.9 2.4691
2 69.6 2.5862 2.5314 Doubtful
3 70.9 2.5388
15 1 68.7 2.6201
2 64.7 2.782 2.7016 Doubtful
3 66.6 2.7027
20 1 65.6 2.7439
2 63.4 2.8391 2.7841 Doubtful
3 64.3 2.7994
25 1 62.1 2.8986
2 59.1 3.0457 2.9781 Doubtful
3 60.2 2.99
30 1 57.8 3.1142
2 58.7 3.0664 3.0789 Medium
3 38.9 3.056
43
Appendix C
Table C-1
Average and Variance of corrosion rate
SCBF-cement % Trials Sum Average Variance
0% 3 0.5338 0.1779 6.0373E-05
5% 3 0.3597 0.1199 1.8900E-04
10% 3 0.1885 0.0628 5.6633E-06
15% 3 0.0767 0.0256 1.0813E-05
20% 3 0.0732 0.0244 3.8800E-06
25% 3 0.0441 0.0147 2.7000E-07
30% 3 0.0358 0.0119 1.6033E-06
Table C-2
Summary of One-Way Analysis of Variance for Single-factor (ANOVA)
Source of Variation SS df MS F P-value F crit
Between Groups 0.0728 6 0.0121 312.8470 4.3309E-14 2.8477
Within Groups 0.0005 14 3.8801E-05
Total 0.0734 20
44