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Cable Drag Chain
Cable Drag Chain
Cable Drag Chain
12
Catalog overview
from page 46
3
Contents
Catalog overview 3
Contents 4–5
30 years of passion for innovation 6–7
Advantages 8–18
Selection criteria for cable drag chains 19
Selection tables 20–25
Installation options for cable drag chains 26
CDC system planning form 27–28
CDC cable request form 29
Cable customization form 30
Glossary 31–33
Technical data 34–45
Murrplastik legacy products (do not use for new-build projects) 244–304
MP 32 32 mm 244
MP 41 42 mm 256
MP 52.1 52 mm 268
MP 62.1 62 mm 282
MP 72 72 mm 294
4
Variable guide channel systems 305–350
Introduction 307
Advantages 308–309
Selection criteria / design / structure / guide to system design 310–311
Channel clearance and temperature factors 312
Selection tables 313–316
Variable guide channel system, plastic 318
– VAWK-120K 318
Variable guide channel system, aluminum 319–337
– VAW 25 319
– VAW 35 320–321
– VAW 80 322–324
– VAW 106 325
– VAW 122 326–327
– VAW 150 328–329
– VAW 177 (without channel center piece) 330–331
– VAW 177 (with channel center piece) 332–333
– VAW 248 (without channel center piece) 334–335
– VAW 248 (with channel center piece) 336–337
Variable guide channel system, stainless steel / steel (zinc-plated) 338–350
– VAW-E 120 / VAW-Z 120 338–341
– VAW-E 170 / VAW-Z 170 342–345
– VAW-E 220 / VAW-Z 220 346–349
Appendix 361–378
Protection classes EN 60529 362
Fire classification according to UL 94, DIN 5510 363
Material characteristics 364–365
Information about materials 366–367
Chemical resistances of plastics 368–369
Sales addresses Murrplastik Group / sales partners worldwide 370–371
Notes 372–378
5
Success doesn’t happen overnight: 30 years of passion for innovation
6
1984 First CDC that can be opened
7
7
Large Hose Extender
Extender
bracket bars can be supplied in various
sizes.
✔✔Modular system
✔✔For frame bridges and covers
✔✔Can be supplied in a range of sizes
✔✔Can be retrofitted
8
ATEX chains
on ATEX
used in explosion hazard areas must
comply with the ATEX Product Directive
94/P/EC.
EX II 2GD Murrplastik EMC cable drag chains have
a high discharge capability and are used
in explosion hazard areas and clean
rooms.
9
Clean room chains
environments
clean room properties. With minimal
abrasion, and hence particle purity,
as well as outstanding discharge of
electromagnetic currents, these cable
drag chains set new standards.
10
Click lock
With the click lock it is child’s play. ✔✔Quick assembly: click and go!
Fitting and removal are rarely quicker or
simpler without compromising stability. ✔✔REFA time and motion study conducted
✔✔Assembly without tools
✔✔Easy assembly
✔✔Incredibly simple to retrofit cables
11
Flexible shelving system
12
Variable crossbars/covers
Variable Variable:
Crossbars/covers come in two alternative
crossbars/covers versions: plastic or aluminum. The
plastic version is standard for crossbars
and can be supplied in a wide range of
widths. The aluminum version can be
supplied in any width.
Fixed:
In both the plastic and the aluminum
versions, the separators lock into the
crossbar/cover and are thus fixed in
place. The separators remain in their ✔✔Flexible adjustment due to closely
original position regardless of the type spaced lock tabs
of installation and any chain movement.
The crossbars and separators form a
✔✔Fixed with lock tabs
stable unit.
✔✔Variable length
✔✔Extremely stable
13
Chain bracket
connections
into the plastic in the chain bracket.
There are two types: a threaded bush
and a normal one.
14
Integrated strain relief
on time and
No cumbersome special design for cable
strain relief. Everything is quick and safe
with the Murrplastik cable drag chain
space system.
15
VAW variable guide channels
16
Fabrication
17
Visual differentiation
Cross-section A–A: The cable drag Cross-section B–B: The cable drag Lowered fixing point at moving end:
chain runs on itself. chain runs on the glide rail. installation of chain links with rear-facing bending radius
VAW longitudinal cross-section: The gliding behavior of the cable drag chain over the entire travel distance.
19
Features for series types
Chain bracket
m
U-part (plastic) (steel) U-part
m
n
ti
gh
pe
e
h
lin
ty
al
rn
in
in
Angle steel
ge
ha
ha
te
Pa
In
10 MP 10.1 EasyLine 46
14 MP 14 MultiLine 54
14 MP 15 MultiLine 62
18 MP 18.1 / 18.2 MultiLine 70
25 MP 25 ModulLine 140
25 MP 25 G MultiLine 78
26 MP 3000 MultiLine 86
30 MP 30 ModulLine 152
32 / 30 MP 32.2 / MP 32.3 PowerLine 164
34 MP 35 MultiLine 96
36 MP 36 G MultiLine 106
38 MP 43 G MultiLine 114
40 MP 44 MultiLine 122
42 / 38 MP 41.2 / MP 41.3 PowerLine 178
52 / 48 MP 52.2 / MP 52.3 PowerLine 192
60 / 60 MP 66 / MP 65 G MultiLine 130
62 / 62 MP 62.2 / MP 62.3 HeavyLine 206
82 / 74 MP 82.2 / MP 82.3 HeavyLine 220
102 MP 102.2 HeavyLine 232
Murrplastik legacy product features (do not use for new-build projects)
32 MP 32 244
42 MP 41 256
52 MP 52.1 268
62 MP 62.1 282
72 MP 72 294
20
Strain relief Shelving system Large Hose
Extender
in the chain bracket ... Separator Shelving system
Fixed division inserted
21
Features
Overview:
for series
features
types
Material
Standard black PA
m
m
pe
e
h
lin
ty
al
in
in
ge
ha
ha
te
S E F H
Pa
In
10 MP 10.1 EasyLine 46 S E F
14 MP 14 MultiLine 54 S
14 MP 15 MultiLine 62 S E F
18 MP 18.1 / 18.2 MultiLine 70 S E F H
25 MP 25 ModulLine 140 S
25 MP 25 G MultiLine 78 S E
26 MP 3000 MultiLine 86 S E F H
30 MP 30 ModulLine 152 S
32 / 30 MP 32.2 / MP 32.3 PowerLine 164 S E H
34 MP 35 MultiLine 96 S
36 MP 36 G MultiLine 106 S
38 MP 43 G MultiLine 114 S
40 MP 44 MultiLine 122 S
42 / 38 MP 41.2 / MP 41.3 PowerLine 178 S E H
52 / 48 MP 52.2 / MP 52.3 PowerLine 192 S E H
60 / 60 MP 66 / MP 65 G MultiLine 130 S
62 / 62 MP 62.2 / MP 62.3 HeavyLine 206 S E H
82 / 74 MP 82.2 / MP 82.3 HeavyLine 220 S E H
102 MP 102.2 HeavyLine 232 S
Murrplastik legacy product features (do not use for new-build projects)
32 MP 32 244 S
42 MP 41 256 S
52 MP 52.1 268 S
62 MP 62.1 282 S
72 MP 72 294 S
22
Bridge variant Opening variant
open
closed
● ◗ ●
● 2 No opening
● 4 1
● 1
2
● 3 4 Slitted
● ◗ ● 5 6
● 4 Inside bend foldable on one side
3
● 5 Note: Not recommended
for gliding applications
● ◗ ● 5 6
● ◗ ● 9
Outside bend foldable on one side
● 7 4
● 3
● 8 5
● 8 Inside bend foldable on both sides
● ◗ ● 9
● ◗ ● 9 Inside bend engages seamlessly
● 9 7
● 8 8
Inside and outside bend engage
● 8
● 8
Inside and outside bend with snap-
● 8 9 locking
● 8
23
Technical
Overview:
data,
features
series types
Inside width Bending radius
m
m
n
ti
gh
ei
pe
e
h
lin
ty
al
rn
in
ge
ha
ha
te
Pa
In
Murrplastik legacy product features (do not use for new-build projects)
32 MP 32 244 1.77 – 21.50 3.15 – 23.62 3.15 – 9.84
42 MP 41 256 1.77 – 21.50 3.15 – 23.62 2.95 – 11.81
52 MP 52.1 268 1.77 – 21.50 3.15 – 23.62 3.94 – 13.78
62 MP 62.1 282 4.65 – 20.39 4.65 – 23.62 5.91 – 19.69
72 MP 72 294 4.65 – 20.39 4.65 – 23.62 5.91 – 19.69
24
Travel distance Speed Acceleration
max. travel distance in feet Max. speed of travel in feet/s max. acceleration in feet/s2
self-supporting / gliding self-supporting / gliding self-supporting / gliding
26
CDC system planning form
✁------------- Cut out and fax/copy -----------------------------------------------------------------------------------------------------------------------
Case example: KA/F with C-profile Case example: KA/F with frame
and Steel Fix bow clamps
Strain relief bridge strain relief plate RS-ZL
❏ Frame bridge strain relief plate (type RS-ZL with standard inside widths up to 246 mm)
I
❏ Strain relief plates (type ZL for strain relief outside of the chain bracket)
H
❏ C-profile
I B
H C
G D
F E
E F
D G
C H
B I
❏ on both sides
I
Murrplastik Systems, Inc. • 1175 US Highway 50 • Milford, OH 45150 • USA • A +1 513 201-3069 • E +1 215 822-7626 • www.murrplastik.com • cablemgmt@murrplastik.com 27
CDC system planning form
Partitioning the energy carriers (cables, tubes) into the internal chain compartment
❏ Chain compartment is supposed to be designed by Murrplastik
❏ Assignment according to Murrplastik cable request form
❏ Murrplastik is supposed to be supply cables, details in MP cable request form
❏ Chain compartment according to customer request (see sketch below)
❏ Cables provided by customer (remark outside diameters below)
Example: Multi-layer internal chain compartment
28 Murrplastik Systems, Inc. • 1175 US Highway 50 • Milford, OH 45150 • USA • A +1 513 201-3069 • E +1 215 822-7626 • www.murrplastik.com • cablemgmt@murrplastik.com
CDC cable request form
❏ Quotation ❏ Order Date:
Project designation: Project implementation in week/year:
Customer No.: Customer information:
Company:
Department:
Contact person:
Street/PO Box:
Address/PO Box:
Phone and extension no.:
Fax and extension no.:
E-mail address:
Environmental conditions of the cable drag chain application – required for the choice of cable types
Bending radius: mm inch ❏ Oil-resistant
Travel distance: mm inch ❏ UV resistant/outdoor application
minimum temperature: °C °F ❏ UL/CSA authorisation requested (operation in the US/Canada)*
maximum temperature: °C °F * low stock, low options, long delivery times and minimum order quantity applicable
Speed of travel: m/s ft/s ❏ Corresponding drawing / data for wire connection attached
Other: ❏ Customisation: see MP wire connection form
Cables with green-yellow protective conductor (PE) are standard (exception: bus and data cables up to 0.75 mm²).
Cables with PE are often also marked with G, e.g. 3G1.5 means two normal conductors and 1 PE with a cross section of 1.5 mm² each.
Please identify cables without protective/ground conductor (PE)!
Murrplastik Systems, Inc. • 1175 US Highway 50 • Milford, OH 45150 • USA • A +1 513 201-3069 • E +1 215 822-7626 • www.murrplastik.com • cablemgmt@murrplastik.com 29
Cable customization form
Enclosure to CDC cable request form
Project designation:
Position within CDC cable request form no.: Features:
Cable reference type: ❏ No shielding
Conduit construction/design: ❏ shielded (see below: Shield processing)
Contact person: ❏ Cable without protective conductor PE
Cables with green-yellow protective conductor (PE) are standard (exception: bus and data cables up to 0.75 mm²).
Cables with PE are often also marked with G, e.g. 3G1.5 means two normal conductors and 1 PE with a cross section of 1.5 mm² each.
❏ Shield processing Entire shield if necessary pair(s) of wire(s) ❏ Shield processing Entire shield if necessary pair(s) of wire(s)
cut: cut:
on housing: on housing:
shield connected to pin No.: shield connected to pin No.:
extended with wire/length: mm inch extended with wire/length: mm inch
shield bent back on jacket: shield bent back on jacket:
❏ Labelling Short text: ❏ Labelling Short text:
❏ label cable jacket (sticker, ESL): ❏ label cable jacket (sticker, ESL):
❏ label single wire(s) (e.g. KDE): ❏ label single wire(s) (e.g. KDE):
Distance from jacket/cable end: mm inch Distance from jacket/cable end: mm inch
Additional text for labelling: see attached circuit diagram:
Notes (attachments etc.):
30 Murrplastik Systems, Inc. • 1175 US Highway 50 • Milford, OH 45150 • USA • A +1 513 201-3069 • E +1 215 822-7626 • www.murrplastik.com • cablemgmt@murrplastik.com
Murrplastik Glossary – So that you know what we are talking about
We want to make our products and product components You’ll find the answers in this Glossary. We have
as accessible to you as possible. So what, then, are the prepared some schematic drawings of sub-assemblies
actual names Murrplastik uses for specific components? and individual components for you with the terms that
we use for them.
Lower run
B
G
A
F
B
E
I
C
D C
H
D
G
E
B
F
F
A
E
G
B
D C
H I
C
I H
D
G
B
F
E
E
D
A
C
B
F
A
B
B
C
G
D
E
C
F
H I
G
I H H
Neutral axis
D
I
G
F
E
E
D
C
F
B
A
B
G
C
D
E
H I
F
G
I H H
I
G
F
E
D
C
B
A
B
C
D
E
F
G
I H H
I
G
F
E
D
C
B
A
B
C
D
E
F
G
I H H
I
G
F
E
D
C
B
A
B
C
D
E
F
G
H
I
Flexible chain bracket Chain bracket angle Chain bracket flange Chain bracket U-part
Extrusion-coated metal bushing Insert panel Steel Fix on C-rail Frame bridge strain relief plate RS-ZL
31
Glossary
Locking elements
“Click” 1.
“Click”
Screw-fixing
to crossbar
Screw-fixing to
plastic/aluminum cover
Shelving system components
Separator
Shelf
I
H-shelf
H
F
E
D
C
B
Shelf support, A
separable
Separator Brush support Crossbar connector
32
Murrplastik Glossary – So that you know what we are talking about
Our guide channel systems and their accessory parts are You’ll find the answers in this Glossary. We have
also given specific names. So what, then, are the names prepared some schematic drawings of sub-assemblies
Murrplastik uses for specific components? and individual components for you with the terms that
we use for them.
Section
groove
Dampener section 2K
Roller
wheel
Fastening clip
34
• Travel distance gliding Lg max.: 32.81 ft.
• Travel distance self-supporting Lf max.: see diagram
• Travel distance vertical, hanging Lvh max.: 6.56 ft.
• Travel distance vertical, upright Lvs max.: 3.28 ft.
• Rotated 90°, unsupported L90f max.: not recommended
• Speed, gliding Vg max.: 6.56 ft/s
• Speed, self-supporting Vf max.: 13.12 ft/s
• Acceleration, gliding ag max.: 6.56 ft/s²
• Acceleration, self-supporting af max.: 6.56 ft/s²
35
Cable drag chains sorted by interior height
36
• Travel distance gliding Lg max.: 131.23 ft.
• Travel distance self-supporting Lf max.: see diagram
• Travel distance vertical, hanging Lvh max.: 82.02 ft.
• Travel distance vertical, upright Lvs max.: 9.84 ft.
• Rotated 90°, unsupported L90f max.: 3.28 ft.
• Speed, gliding Vg max.: 9.84 ft/s
• Speed, self-supporting Vf max.: 19.69 ft/s
• Acceleration, gliding ag max.: 32.81 ft/s²
• Acceleration, self-supporting af max.: 49.21 ft/s²
37
Cable drag chains sorted by interior height
38
• Travel distance gliding Lg max.: 328.08 ft.
• Travel distance self-supporting Lf max.: see diagram
• Travel distance vertical, hanging Lvh max.: 131.23 ft.
• Travel distance vertical, upright Lvs max.: 16.40 ft.
• Rotated 90°, unsupported L90f max.: 3.28 ft.
• Speed, gliding Vg max.: 16.40 ft/s
• Speed, self-supporting Vf max.: 65.62 ft/s
• Acceleration, gliding ag max.: 82.02 ft/s²
• Acceleration, self-supporting af max.: 98.43 ft/s²
39
Cable drag chains sorted by interior height
40
• Travel distance gliding Lg max.: 164.04 ft.
• Travel distance self-supporting Lf max.: see diagram
• Travel distance vertical, hanging Lvh max.: 131.23 ft.
• Travel distance vertical, upright Lvs max.: 9.84 ft.
• Rotated 90°, unsupported L90f max.: 3.28 ft.
• Speed, gliding Vg max.: 16.40 ft/s
• Speed, self-supporting Vf max.: 49.21 ft/s
• Acceleration, gliding ag max.: 49.21 ft/s²
• Acceleration, self-supporting af max.: 65.62 ft/s²
41
Cable drag chains sorted by interior height
42
• Travel distance gliding Lg max.: 492.13 ft.
• Travel distance self-supporting Lf max.: see diagram
• Travel distance vertical, hanging Lvh max.: 196.85 ft.
• Travel distance vertical, upright Lvs max.: 19.69 ft.
• Rotated 90°, unsupported L90f max.: 6.56 ft.
• Speed, gliding Vg max.: 16.40 ft/s
• Speed, self-supporting Vf max.: 65.62 ft/s
• Acceleration, gliding ag max.: 82.02 ft/s²
• Acceleration, self-supporting af max.: 98.43 ft/s²
43
Cable drag chains sorted by interior height
44