Professional Documents
Culture Documents
General Question For Pipe: 1. What Is Pipe? Answer
General Question For Pipe: 1. What Is Pipe? Answer
1. What is Pipe?
Answer: - A Pipe is a hollow cylinder, circular cross-section, used mainly to convey
substances which can flow — liquids and gases (fluids), slurries, powders, masses of
small solids.
Where
The higher the schedule number is, the thicker the pipe is. Since the outside diameter of
each pipe size is standardized, a particular nominal pipe size will have different inside pipe
diameter depending on the schedule specified
General Question For Pipe
5. What do you mean by Jacketed Piping?
Answer: -Piping which is recognized as providing the most uniform application of heat
to the process, as well as maintaining the most uniform processing temperatures where
steam tracing is not capable of maintaining the temperature of fluid constant. Usually
used for molten sulphur, Polymers service.
Answer: - Condensate must be removed from the steam line as soon as possible by the use
of steam traps and drip legs . Drip legs collect condensate and are located at all low points
in steam lines and at intervals in horizontal piping. A steam trap is connected to the drip leg
and will open to allow the condensate to escape, then will close when it senses steam
thereby not allowing any steam to escape from the line. Strainers must be provided
upstream of the steam trap to prevent any scale or grit from entering the trap and causing
them to stick in an open position. Some traps have built in strainers.
If drip leg is not provided in steam line, the condensate which forms inside the pipe will
result in Water Hammer effect causing damage to piping system
Answer: - Pipe is identify by its NB and thickness is defined by Schedule whereas tube is
identify by OD and its thickness by BWG. (Birmingham wire gauge or 1/100 inches) {The
difference is in size designation with respect to its outside diameters. PIPE NPS 12 and
General Question For Pipe
smaller have Outside Diameters (OD) numerically greater than their corresponding sizes,
whereas for TUBE the Outside Diameter is numerically identical with their size designation
for all sizes.}
13. Which material shall be used for drinking water instrument air and NI (LP)?
Answer:-Galvanized material
Answer: -
The gasket shall be verified for correct type, rating, dimension and compatibility
with the flange facing. Also, it shall be free from any damage particularly in the
seating element. Ensure that spiral wound gaskets are stored flat especially for
large sizes, 24 inches and larger.
Bolts, nuts and washers shall be visually checked for proper size, grade, and
dimension and for any physical damage to shanks or threads which would affect
the bolt assembly or performance. Also, check the suitability of the stud bolts
and nuts material for the service temperature and the compatibility with the
flange material.
The flange facing, particularly the seating area, shall be visually examined for
cleanliness and ensure that no damage, such as scratches exist.
General Question For Pipe
For ring joint type flanges, the ring and the ring groove shall be free of damage
and dirt.
Verify that proper lubricant is used. Lubricant for bolts and nuts shall be Jet-Lube
SS-30 or other acceptable lubricants listed in Table-SAEP-351-01.
Tightening tools shall be checked for adequacy, performance and calibration, if
required.
Verify that lubricant is not used on the gasket seating area.
Verify that flange shielding is installed if required.
Commentary Note:
Flange shielding is normally used for personnel protection against possible
liquid splash or high temperature.
Align flanges and gasket. Forced tightening is not allowed to overcome non
acceptable alignment tolerances. Clamp securely in place.
Apply lubricant to stud threads over length and nut engagement and to face of
nut which contacts flange. Ensure that the nuts run freely down the thread of the
studs.
Install all studs and nuts hand tight, ensure that studs pass freely through the
flange holes. Position the nut on one end of the stud such that only the crown of
the stud projects beyond the face of the nut. The excess stud length should
project beyond the nut on the other side.
Commentary Note:
By doing this, the nut that is installed nearly flush with the end of the stud
can be easily removed since the threads are not coated, and normally
have not been subjected to corrosion. The side of the stud with the flush
nut should be chosen by taking into consideration factors such as whether
one side has better access for maintenance personnel and/or tightening
tools, e.g., torque wrench or impact wrench, etc.
Number each stud according to its position in the flange as shown on Figure Stud
Bolt Tightening Sequence.
General Question For Pipe
Tighten studs per the Stud Bolt Tightening Sequence per Figure SAEP-351-01 with
an appropriate tool such as an air impact wrench or equal.
17. Stud bolt additional tightening procedure where leak occur during hydro testing?
{Saudi Aramco}
Answer: -
Depressurize the piping system and re-torque stud bolts to maximum torque
value shown on Table-SAEP-351.
If leak does not stop after re-torquing has been performed, disassemble the
flange joint and inspect as follows:
a. Inspect stud bolts and nuts for defects or damage to threads or
improper cleaning of threads.
b. Inspect flange faces for damage, misalignment.
c. Inspect gasket for damage or defects.
After all defective and damaged items have been repaired or replaced,
reassemble the flange joint using a new gasket and tighten the bolts using the
maximum torque values.
18. Torque wrench calibration duration?
Answer: - 6 months {Saudi Aramco}
22. What type of gasket is recommended for high temperature & high pressure
application?
Answer: - spiral wound metallic gaskets
General Question For Pipe
23. Which material is used as filler material for spiral wound gasket in case of high
temperature service?
Answer: - for very high service, graphite filler used
24. What will the AARH finish on flange face for using spiral wounded gasket?
Answer: - 125-250 micro inches AARH
Where
Ra = arithmetic average deviation from the center line (of the surface)
y = ordinate of the curve of the profile (absolute value)
N = number of increments
250-500 AARH is suitable for FF (flat face) flange with nonmetallic gasket sheet which is
compressed to the flange serration.
125-250 AARH is used for spiral wound gaskets and RF (raised face) flanges.
Very smooth flange surface (63 AARH) is suitable for metallic and metal jacketed
gaskets.
General Question For Pipe
250 micro inches can be achieved with power saws. 125 can be achieved with milling,
and 63 can be done with laser cutting. Less than 63 require grinding or honing.
Metric equivalent
For example:
29. How will you identify flanges if you had doubt about its rating?
Answer:-
By checking no. of bolts holes
By checking marking punched on it
37. What are NDT method are required during orifice flange installation?
Answer: - visual and PT/MT
41. What is basis of using of short radius & long radius elbow?
Answer: - LR elbow are used for small pressure drop & SR elbow are used for high
pressure drop. For catalyst flow very long radius elbow are used.
Non return
a) Check valve
Special purpose
a) Multi port valve
b) Flush bottom valve
c) Float valve
d) Foot valve
e) Line blind valve
f) Knife gate valve
49. What is min. clearance between BOP of above ground pipe and ground level?
Answer: - 300mm
50. Why shim plate is installed and it is A punch item or B punch item?
Answer: - To fill gap between support and structure and it’s A Punch item.
Shim provides correct movement.
Corrects misalignment
And provide full bearing of support as needed.
Min. and Max. Gap allowed for socket welding in new construction of
piping?
Answer: - 1.5 to 3 mm gap prior to welding. (To avoid crack caused by thermal
expansion)
What is the minimum fillet weld size for a socket welded connection?
Answer: - 1-1/4t but not less than 3.2mm.
What is the minimum sized piping that can be installed on pipe racks?
Answer: - 1” (AB-036207-Pipe spacing)
What is the required thread engagement for piping at SA and where can it be
Found?
How many threads can be visible after seal welding threaded joints?
Answer: - All exposed thread shall be covered during seal welding, no thread
shall be exposed. Seal welding provide no strength to the joint; it’s only used to
prevent leakage.
57. What is the minimum distance to be maintained between two welds in a pipe?
Answer: - Minimum spacing of circumferential welds between centerlines shall not be
less than 3 times the pipe wall thickness or 20 mm whichever is greater. {SAES –W – 11}
These assignments have been based on comparable base metal characteristics, such
as:
Composition
Weldability
General Question For Pipe
Brazeability
Mechanical Properties
Answer: -
Pressure gauge
Control valve
orifices plate
Venture meter
Answer: - Among all the alternatives of laying up a pipeline for mothballing, or following a
hydrostatic test prior to commissioning, wet lay-up using chemically treated water is considered
the most cost-effective approach. The water is usually treated with oxygen scavenger and
bactericide to minimize corrosion damage. However, at the end of the lay-up period (which can
be a few years), disposal of bactericide-treated water has created environmental concerns
because of the potential toxic impact to the receiving environment. Procedures for disposal of
such water have yet to be resolved.
General Question For Pipe
Bactericide used for wet lay-up application should provide adequate long-term corrosion
protection and is environmentally acceptable as well. However, studies have shown that the most
effective bactericides in terms of antimicrobial performance were highly toxic to marine
organisms, whereas the least toxic bactericides performed poorly in microbial growth inhibition
tests. These results suggest that it is unlikely to find a chemical which can meet both
requirements (highly effective antimicrobially and with the lowest aquatic toxicity). A more
practical approach to resolve this problem is probably to use physical or chemical methods to
detoxify the bactericide-treated water, reducing the toxicity to below detectable limit prior to
discharge. This approach should be more economical compared to other options, such as (1) dry
lay-up, (2) reducing or eliminating bactericide treatment in the water, thereby taking the risk of
corrosion damage during the lay-up period, (3) discharging bactericide-treated water into a lined
evaporation pond, (4) rescheduling hydrostatic testing, or (5) using high pH water without
bactericide for wet lay-up.
64. What is a min dia of weep hole in Aramco Standard? Why it is required? What its
position in dummy support?
Answer: - A 6 mm dia weep hole shall be drilled for all dummy support. The weep hole
shall be drilled near the base plate of vertical dummy support and 6 o clock position in
horizontal dummy. Weep holes are provided for venting of hot gas produced during
welding. {SAES- L – 350 , PARA 13 .2 .3]
65. If U work on documentation how can u work as piping inspector?
Answer:-
Should have knowledge of about project standard, specs and code.
Reviewing of calibration certificates of valve, manifold and pressure gauge.
Reviewing of mill test certificate.
Analyzing the ISO drawing, checking whether the design pressure is as per the
line class.
Reviewing of hydro test package ( all document such as NDE reports, PMI reports
Orifice flange report, joint summary sheet shall be reviewed)
66. What is difference between hydro test, pneumatic test and service test?
Answer:-
Hydrostatic Test: A pressure test conducted using water or other approved liquid as the
test medium
Pneumatic Test: A pressure test conducted using air or other approved gas as the test
medium or in conjunction with liquid.
Service Test: A leak test conducted at operating pressure using the service fluid.(fire
water line)
67. What is the value of test pressure in hydro and pneumatic test?
Answer:-
Hydro test: - not more than 1.5 times the design pressure.
General Question For Pipe
Manifold test :- at least 1.2 times the system pressure but not less than
discharge pressure of pump used for pressure testing
Pneumatic test:- a set pressure not higher than the test pressure plus lesser of
345 kpa (50 psi) or 10 % of the test pressure….. the instrument impulse line,
weather piping or tubing, between root isolation valve and the instrument
isolation shall be pneumatically pressure tested (using air or nitrogen) at 1.25
times the design pressure of piping system or process equipment to which it is
connected.
68. What are calibration requirement for pressure gauge, min number used and its
location?
Answer:-
The calibration interval shall not exceed one (1) month. Calibration certificates shall be
made available to Inspection personnel prior to commencement of the pressure test.
Stickers shall be applied indicating the latest calibration date.
All gages shall have a range such that the test pressure is within 30 to 80% of the full
range.
A minimum of two pressure gages are required for the test system. One pressure gage
shall be on the test pump and the other(s) on the test system. Their accuracy shall be
within 5% of one another.
When large systems are tested, Inspection personnel will determine the need for
additional gages.
Recording gages shall be used where it is necessary to keep a permanent record, e.g.,
when the test duration exceeds four hours, or otherwise as required by this standard.
70. What we will check in water analysis report and its value for CS and SS?
Answer:- in water analysis report we will check the PH value and chloride content of
water.
CS – PH Value is 7.5 +_ 5 and chloride content less than 250 ppm
SS - PH Value is 10.5 +_ 0.5 and chloride content less than 50 ppm
71. Can you use hydro test instead of pneumatic test pressure?
Answer:-
Pneumatic is not permitted without written approval of the company inspector ,
unless specifically allowed by standard
When pneumatic testing is not practical(e.g. : pressure greater than 1000 psig.
physical configuration etc)testing with liquid is permitted.
General Question For Pipe
72. What are Saudi Aramco standard for hydro test?
Answer:-
SAES- A- 004 – General requirement of pressure testing.
SAES- A- 007 – Hydrostatic testing fluids and lay up procedure.
SAES- L- 150 - Pressure testing of plant piping & pipelines.
Answer: - An orifice plate is a device used to measure the rate of fluid flow. It uses the
same principle as a Venturi nozzle, namely Bernoulli's principle which says that there is a
relationship between the pressure of the fluid and the velocity of the fluid. When the
velocity increases, the pressure decreases and vice versa.
An orifice plate is basically a thin plate with a hole in the middle. It is usually placed in a
pipe in which fluid flows. As fluid flows through the pipe, it has a certain velocity and a
certain pressure. When the fluid reaches the orifice plate, with the hole in the middle,
the fluid is forced to converge to go through the small hole; the point of maximum
convergence actually occurs shortly downstream of the physical orifice, at the so-called
vena contracta point . As it does so, the velocity and the pressure changes. Beyond the
vena contracta, the fluid expands and the velocity and pressure change once again. By
measuring the difference in fluid pressure between the normal pipe section and at the
vena contracta, the volumetric and mass flow rates can be obtained from Bernoulli's
equation
81. What is general requirement should be checked during hydro test stainless steel?
Answer: During hydro testing stainless steel chloride ion content shall be 50 mg/L
And after draining, system should be dried to Deg C and protected against corrosion.
82.
83.
General Question For Pipe
84.
85.
86.
87.
88.
89.
90.
91.
92.
93.
94.
95.
96.
97.
98.
http://www.wermac.org/flanges/flanges_general_part2.html
http://www.pipingguide.net/2010/08/piping-layout.html
http://www.gowelding.com/wp/asme4.htm