Codeware, Inc.

Sarasota, FL, USA

www.codeware.com

COMPRESS Pressure Vessel Design Calculations

Item: Split Stream Dearator

Vessel No: V-1234
Customer: Magaladon Oil Venture
Contract: C-45490-R56
Designer: John Doe
Date: April 1, 2001

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 Table of Contents
Deficiencies Summary..............................................................................................................................................1/18

Pressure Summary...................................................................................................................................................2/18

Revision History........................................................................................................................................................3/18

Settings Summary.....................................................................................................................................................4/18

Radiography Summary.............................................................................................................................................6/18

Thickness Summary.................................................................................................................................................7/18

Weight Summary.......................................................................................................................................................8/18

Hydrostatic Test........................................................................................................................................................9/18

Flange #1..................................................................................................................................................................10/18

i
 Deficiencies Summary

Warnings Summary

Warnings for Flange #1

Jawad and Farr Guidebook, 4.3.1.3: To prevent gasket crushout a different gasket material should be used. As an
alternative (space permitting) the gasket width could be increased to 0.1727 in. (warning)
TEMA, Table D-5: Current bolt circle (2.626 in) does not provide sufficient wrench clearance, 3.249 in recommended.
(warning)
TEMA, Table D-5: Bolt washers will extend beyond the flange outer diameter. (warning)

Warnings for Vessel

The vessel does not have a right closure (head or cover). (warning)
The vessel does not have a left closure (head or cover). (warning)

1/18
 Pressure Summary

Component Summary

P T T
MAWP MAP MAEP e MDMT MDMT Impact
Identifier Design Design external
(psi) (psi) (psi) (°F) Exemption Tested
(psi) (°F) (°F)

Flange #1 580.15 -321 1,457 1,457 6,781.37 -321 -55 Note 1 No

Chamber Summary

Design MDMT -20 °F

Rated MDMT -55 °F @ 1,457 psi

MAWP hot & corroded 1,457 psi @ -321 °F

MAP cold & new 1,457 psi @ 70 °F

MAEP 6,781.37 psi @ -321 °F

Notes for MDMT Rating

Note # Exemption Details

1. Flange Rated MDMT per UNF-65 = -452°F Bolts rated MDMT per Fig UCS-66 note (c) = -55°F

2/18
 Revision History

Revisions

No. Date Operator Notes

0 2/ 4/2016 manikandan.v New vessel created ASME Section VIII Division 1 [COMPRESS 2015 Build 7510]

3/18
 Settings Summary

COMPRESS 2015 Build 7510

ASME Section VIII Division 1, 2013 Edition
Units U.S. Customary
Datum Line Location 0.00" from right seam
Vessel Design Mode Get Thickness from Pressure
Minimum thickness 0.0625" per UG-16(b)
Design for cold shut down only No
Design for lethal service (full radiography required) No
Design nozzles for Design P only
Corrosion weight loss 100% of theoretical loss
UG-23 Stress Increase 1.20
Skirt/legs stress increase 1.0
Minimum nozzle projection 6"
Juncture calculations for α > 30 only Yes
Preheat P-No 1 Materials > 1.25" and <= 1.50" thick No
UG-37(a) shell tr calculation considers longitudinal stress No
Cylindrical shells made from pipe are entered as minimum thickness No
Nozzles made from pipe are entered as minimum thickness No
ASME B16.9 fittings are entered as minimum thickness No
Tapered per Figure
Butt welds
UCS-66.3(a)
Disallow Appendix 1-5, 1-8 calculations under 15 psi No
Hydro/Pneumatic Test
Shop Hydrotest Pressure 1.3 times vessel MAWP
Test liquid specific gravity 1.00
Maximum stress during test 90% of yield
Required Marking - UG-116
UG-116(e) Radiography None
UG-116(f) Postweld heat treatment None
Code Cases\Interpretations
Use Code Case 2547 No
Use Code Case 2695 No
Apply interpretation VIII-1-83-66 Yes
Apply interpretation VIII-1-86-175 Yes

4/18
Apply interpretation VIII-1-01-37 Yes
Apply interpretation VIII-1-01-150 Yes
Apply interpretation VIII-1-07-50 Yes
No UCS-66.1 MDMT reduction No
No UCS-68(c) MDMT reduction No
Disallow UG-20(f) exemptions No
UG-22 Loadings
UG-22(a) Internal or External Design Pressure No
UG-22(b) Weight of the vessel and normal contents under operating or test
No
conditions
UG-22(c) Superimposed static reactions from weight of attached equipment
No
(external loads)
UG-22(d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs No
UG-22(f) Wind reactions No
UG-22(f) Seismic reactions No
UG-22(j) Test pressure and coincident static head acting during the test: No
Note: UG-22(b),(c) and (f) loads only considered when supports are present.

5/18
 Radiography Summary

UG-116 Radiography

Longitudinal Seam Left Circumferential Seam Right Circumferential Seam

Component Mark
Category Category Category
Radiography / Joint Type Radiography / Joint Type Radiography / Joint Type
(Fig UW-3) (Fig UW-3) (Fig UW-3)

UG-116(e) Required Marking: None

6/18
 Thickness Summary

Component Data

Component Material Diameter Length Nominal t Design t Total Corrosion Joint Load
Identifier (in) (in) (in) (in) (in) E

Definitions

Nominal t Vessel wall nominal thickness

Design t Required vessel thickness due to governing loading + corrosion

Joint E Longitudinal seam joint efficiency

Load

Internal Circumferential stress due to internal pressure governs

External External pressure governs

Combined longitudinal stress of pressure + weight + wind

Wind
governs

Combined longitudinal stress of pressure + weight + seismic

Seismic
governs

7/18
 Weight Summary

Weight (lb) Contributed by Vessel Elements

Operating
Metal Insulation Piping Test Liquid Surface Area
Component Metal Insulation Lining Liquid
New* Corroded Supports + Liquid ft2
New Corroded New Corroded
TOTAL: 0 0 0 0 0 0 0 0 0 0 0
*Shells with attached nozzles have weight reduced by material cut out for opening.

Weight (lb) Contributed by Attachments

Nozzles & Surface
Body Flanges Packed Tray Rings & Vertical
Component Flanges Trays Area
Beds Supports Clips Loads
ft2
New Corroded New Corroded
TOTAL: 1.6 1.6 0 0 0 0 0 0 0 0

Vessel Totals

New Corroded

Operating Weight (lb) 2 2

Empty Weight (lb) 2 2
Test Weight (lb) 2 2
Surface Area (ft 2) 0 -
Capacity** (US gal) 0 0
**The vessel capacity does not include
volume of nozzle, piping or other
attachments.

Vessel Lift Condition

Vessel Lift Weight, New (lb) 2
Center of Gravity from Datum (in) 0.9375

8/18
 Hydrostatic Test

Horizontal shop hydrostatic test based on MAWP per UG-99(b)

=
Gauge pressure at 70°F
1.3*MAWP*LSR
= 1.3*1,457*1
= 1,894.1 psi

Horizontal shop hydrostatic test

Local test Test liquid UG-99(b) UG-99(b)
Identifier pressure static head stress pressure
(psi) (psi) ratio factor
Flange #1 (1) 1,894.136 0.032 1 1.30

(1) Flange #1 limits the UG-99(b) stress ratio.

(2) The zero degree angular position is assumed to be up,
and the test liquid height is assumed to the top-most flange.

The field test condition has not been investigated.

9/18
 Flange #1

ASME Section VIII Division 1, 2013 Edition , Appendix 2 Flange Calculations

Flange Type Slip on loose
Attachment Type Figure 2-4 sketch (3)
Flange Material SB-221 O A93003 (II-D p. 170, ln. 6)
Impact Fine Grain Optimize MDMT/
Normalized PWHT
Tested Practice Find MAWP
No No No No No
Design Design Design
Pressure (psi) Temperature (°F) MDMT (°F)
Internal 580.15 -321
-20
External 15 -321
Static Liquid Head
Condition Ps (psi)
Operating 0
Dimensions
Flange OD, A 3.7402"
Flange ID, B 0.874"
Bolt Circle, C 2.626"
Gasket OD 1.2598"
Gasket ID 1.063"
Flange Thickness, t 1.5"
Hub Thickness, g1 0.375"
Hub Thickness, g0 0.3268"
Hub Length, h 0.375"
Fillet Weld, h1 0.126"
Lower Fillet Weld, h2 0.25"
Length, e 0.25"
Corrosion Bore 0"
Corrosion Flange 0"
Bolting
Material SA-193 B7 Bolt <= 2 1/2 (II-D p. 352, ln. 31)
Description 4 - 0.5" dia series 8 threaded
Corrosion on root 0"
Gasket

10/18
 Factor, m 3
Seating Stress, y 10,000 psi
Thickness, T 0.175"
Weight (lb)
New 1.6 lb
Corroded 1.6 lb

Results Summary
Flange design thickness: 1.4227"
Maximum allowable working pressure, MAWP: 1,457 psi @ -321 °F
Maximum allowable pressure, MAP: 1,457 psi @ 70 °F
Maximum allowable external pressure, MAEP: 6,781.37 psi @ -321 °F
Rated MDMT -55 °F

Note: this flange is calculated as a loose type.

UNF-65 Material Toughness Requirements

Rated MDMT = -452°F
Bolts rated MDMT per Fig UCS-66 note (c) = -55°F
Material is exempt from impact testing at the Design MDMT of -20°F.

Stress Summary
P SH Allow SR ST (SH + SR) / 2 (SH + ST) / 2 Allow
(psi) (psi) (psi) (psi) (psi) (psi) (psi) (psi)
Oper 279 5,100 92 577 186 428 3,400
Design P Weight Only 580.15
Seating 1,508 5,100 495 3,115 1,001 2,312 3,400
Oper 1 5,100 0 1 0 1 3,400
Design Pe Weight Only 15
Seating 1,508 5,100 495 3,115 1,001 2,312 3,400

11/18
 Bolt Summary
P W Am Ab
(psi) (lbf) (in2) (in2)
Oper 1,239.03 0.05
Design P Weight Only 580.15 0.5
Seating 1,794.72 0.07
Oper 32.04 0
Design Pe Weight Only 15 0.5
Seating 1,794.72 0.07

Rigidity Summary
P
J Allow
(psi)
Oper 0.0087 1
Design P Weight Only 580.15
Seating 0.0519 1
Oper 1.5862E-05 1
Design Pe Weight Only 15
Seating 0.0519 1

Flange calculations for Internal Pressure + Weight Only

Gasket details from facing sketch 1(a) or (b), Column II

Gasket width N = 0.0984 in

b0 = N/2 = 0.0492 in

Effective gasket seating width, b = b0 = 0.0492 in

G = (gasket OD + gasket ID) / 2 = (1.2598 + 1.063) / 2 = 1.1614 in

hG = (C - G)/2 = (2.626 - 1.1614)/2 = 0.7323 in

hD = (C - B)/2 = (2.626 - 0.874)/2 = 0.876 in

hT = (hD + hG)/2 = (0.876 + 0.7323)/2 = 0.8041 in

Hp = 2*b*3.14*G*m*P
= 2*0.0492*3.14*1.1614*3*580.151
= 624.72 lbf

H = 0.785*G2*P
= 0.785*1.16142*580.151
= 614.31 lbf

HD = 0.785*B2*P
= 0.785*0.8742*580.151
= 347.9 lbf

12/18
HT = H - HD
= 614.31 - 347.9
= 266.41 lbf

Wm1 = H + Hp
= 614.31 + 624.72
= 1,239.03 lbf

Wm2 = 3.14*b*G*y
= 3.14*0.0492*1.1614*10,000
= 1,794.72 lbf

Required bolt area, Am = greater of Am1, Am2 = 0.0718 in2

Am1 = Wm1/Sb = 1,239.03/25,000 = 0.0496 in2

Am2 = Wm2/Sa = 1,794.72/25,000 = 0.0718 in2

Total area for 4 - 0.5" dia bolts, corroded, Ab = 0.504 in2

W = (Am + Ab)*Sa/2
= (0.0718 + 0.504)*25,000/2
= 7,197.36 lbf

MD = HD*hD = 347.9*0.876 = 304.8 lbf-in

MT = HT*hT = 266.41*0.8041 = 214.2 lbf-in

HG = Wm1 - H = 1,239.03 - 614.31 = 624.72 lbf

MG = HG*hG = 624.72*0.7323 = 457.5 lbf-in

Mo = MD + MT + MG = 304.8 + 214.2 + 457.5 = 976.5 lbf-in

Mg = W*hG = 7,197.36*0.7323 = 5,270.5 lbf-in

13/18
Hub and Flange Factors

h0 = (B*g0)1/2 = (0.874*0.3268)1/2 = 0.5344 in

From FIG. 2-7.1, where K = A/B = 3.7402/0.874 = 4.2793

T = 0.9665 Z = 1.1155 Y = 1.3681 U = 1.5034
h/h0 = 0.7017 g1/g0 = 1.1476
FL = 1.1375 VL = 0.6124 e = FL/h0 = 2.1284

d = (U/VL)*h0*g02
= (1.5034/0.6124)*0.5344*0.32682
= 0.1401 in3

Stresses at operating conditions - VIII-1 Appendix 2-7

f=1

L = (t*e + 1)/T + t3/d

= (1.5*2.1284 + 1)/0.9665 + 1.53/0.1401
= 28.4309

SH = f*Mo/(L*g12*B)
= 1*976.5/(28.4309*0.3752*0.874)
= 279 psi

SR = (1.33*t*e + 1)*Mo/(L*t2*B)
= (1.33*1.5*2.1284 + 1)*976.5/(28.4309*1.52*0.874)
= 92 psi

ST = Y*Mo/(t2*B) - Z*SR
= 1.3681*976.5/(1.52*0.874) - 1.1155*92
= 577 psi

Allowable stress Sfo = 3,400 psi

ST does not exceed Sfo

SH does not exceed 1.5*Sfo = 5,100 psi
SR does not exceed Sfo
0.5(SH + SR) = 186 psi does not exceed Sfo
0.5(SH + ST) = 428 psi does not exceed Sfo

Flange rigidity at operating per VIII-1 Appendix 2-14

J = 52.14*VL*Mo/(L*E*g02*KL*h0)
= 52.14*0.6124*976.5/(28.4309*11.09E+06*0.32682*0.2*0.5344)
= 0.0087

The flange rigidity index J does not exceed 1; satisfactory.

Stresses at gasket seating - VIII-1 Appendix 2-7

SH = f*Mg/(L*g12*B)
= 1*5,270.5/(28.4309*0.3752*0.874)
= 1,508 psi

14/18
SR = (1.33*t*e + 1)*Mg/(L*t2*B)
= (1.33*1.5*2.1284 + 1)*5,270.5/(28.4309*1.52*0.874)
= 495 psi

ST = Y*Mg/(t2*B) - Z*SR
= 1.3681*5,270.5/(1.52*0.874) - 1.1155*495
= 3,115 psi

Allowable stress Sfa = 3,400 psi

ST does not exceed Sfa

SH does not exceed 1.5*Sfa = 5,100 psi
SR does not exceed Sfa
0.5(SH + SR) = 1,001 psi does not exceed Sfa
0.5(SH + ST) = 2,312 psi does not exceed Sfa

Flange rigidity at gasket seating per VIII-1 Appendix 2-14

J = 52.14*VL*Mo/(L*E*g02*KL*h0)
= 52.14*0.6124*5,270.5/(28.4309*10E+06*0.32682*0.2*0.5344)
= 0.0519

The flange rigidity index J does not exceed 1; satisfactory.

Flange calculations for External Pressure + Weight Only per VIII-1, Appendix 2-11

Gasket details from facing sketch 1(a) or (b), Column II

Gasket width N = 0.0984 in

b0 = N/2 = 0.0492 in

Effective gasket seating width, b = b0 = 0.0492 in

G = (gasket OD + gasket ID) / 2 = (1.2598 + 1.063) / 2 = 1.1614 in

hG = (C - G)/2 = (2.626 - 1.1614)/2 = 0.7323 in

hD = (C - B)/2 = (2.626 - 0.874)/2 = 0.876 in

hT = (hD + hG)/2 = (0.876 + 0.7323)/2 = 0.8041 in

Hp = 2*b*3.14*G*m*P
= 2*0.0492*3.14*1.1614*3*15
= 16.15 lbf

H = 0.785*G2*P
= 0.785*1.16142*15
= 15.88 lbf

HD = 0.785*B2*P
= 0.785*0.8742*15
= 9 lbf

HT = H - HD
= 15.88 - 9
= 6.89 lbf

15/18
Wm1 = H + Hp
= 15.88 + 16.15
= 32.04 lbf

Wm2 = 3.14*b*G*y
= 3.14*0.0492*1.1614*10,000
= 1,794.72 lbf

Required bolt area, Am = greater of Am1, Am2 = 0.0718 in2

Am1 = 0.785*G2*(Pm - Pr)/Sb = 0/25,000 = 0 in2

Am2 = Wm2/Sa = 1,794.72/25,000 = 0.0718 in2

Total area for 4 - 0.5" dia bolts, corroded, Ab = 0.504 in2

W = (Am2 + Ab)*Sa/2
= (0.0718 + 0.504)*25,000/2
= 7,197.36 lbf

Mo = HD*(hD - hG) + HT*(hT - hG)

= 9*(0.876 - 0.7323) + 6.89*(0.8041 - 0.7323)
= 1.8 lbf-in

Mg = W*hG = 7,197.36*0.7323 = 5,270.5 lbf-in

16/18
Hub and Flange Factors

h0 = (B*g0)1/2 = (0.874*0.3268)1/2 = 0.5344 in

From FIG. 2-7.1, where K = A/B = 3.7402/0.874 = 4.2793

T = 0.9665 Z = 1.1155 Y = 1.3681 U = 1.5034
h/h0 = 0.7017 g1/g0 = 1.1476
FL = 1.1375 VL = 0.6124 e = FL/h0 = 2.1284

d = (U/VL)*h0*g02
= (1.5034/0.6124)*0.5344*0.32682
= 0.1401 in3

Stresses at operating conditions - VIII-1 Appendix 2-7

f=1

L = (t*e + 1)/T + t3/d

= (1.5*2.1284 + 1)/0.9665 + 1.53/0.1401
= 28.4309

SH = f*Mo/(L*g12*B)
= 1*1.8/(28.4309*0.3752*0.874)
= 1 psi

SR = (1.33*t*e + 1)*Mo/(L*t2*B)
= (1.33*1.5*2.1284 + 1)*1.8/(28.4309*1.52*0.874)
= 0 psi

ST = Y*Mo/(t2*B) - Z*SR
= 1.3681*1.8/(1.52*0.874) - 1.1155*0
= 1 psi

Allowable stress Sfo = 3,400 psi

ST does not exceed Sfo

SH does not exceed 1.5*Sfo = 5,100 psi
SR does not exceed Sfo
0.5(SH + SR) = 0 psi does not exceed Sfo
0.5(SH + ST) = 1 psi does not exceed Sfo

Flange rigidity at operating per VIII-1 Appendix 2-14

J = 52.14*VL*Mo/(L*E*g02*KL*h0)
= 52.14*0.6124*1.8/(28.4309*11.09E+06*0.32682*0.2*0.5344)
= 1.5862E-05

The flange rigidity index J does not exceed 1; satisfactory.

Stresses at gasket seating - VIII-1 Appendix 2-7

SH = f*Mg/(L*g12*B)
= 1*5,270.5/(28.4309*0.3752*0.874)
= 1,508 psi

17/18
SR = (1.33*t*e + 1)*Mg/(L*t2*B)
= (1.33*1.5*2.1284 + 1)*5,270.5/(28.4309*1.52*0.874)
= 495 psi

ST = Y*Mg/(t2*B) - Z*SR
= 1.3681*5,270.5/(1.52*0.874) - 1.1155*495
= 3,115 psi

Allowable stress Sfa = 3,400 psi

ST does not exceed Sfa

SH does not exceed 1.5*Sfa = 5,100 psi
SR does not exceed Sfa
0.5(SH + SR) = 1,001 psi does not exceed Sfa
0.5(SH + ST) = 2,312 psi does not exceed Sfa

Flange rigidity at gasket seating per VIII-1 Appendix 2-14

J = 52.14*VL*Mo/(L*E*g02*KL*h0)
= 52.14*0.6124*5,270.5/(28.4309*10E+06*0.32682*0.2*0.5344)
= 0.0519

The flange rigidity index J does not exceed 1; satisfactory.

18/18