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Dyeing of Knitted Fabrics PDF
Dyeing of Knitted Fabrics PDF
Knitted Fabrics
REHAN ASHRAF
NATIONAL TEXTILE UNIVERSITY
Dyeing Of Knitted Fabrics | Rehan Ashraf
Table of Contents
Introduction .................................................................................... 2
Dyeing Process ................................................................................. 2
Machines used in dyeing process of knitted fabrics .................................... 2
Dyeing through winch dyeing machine ................................................... 2
Dyeing through Jet dyeing machines ..................................................... 3
Space dyeing of knitted fabrics .............................................................. 4
The effect of temperature on dyeing of knitted fabrics ................................. 4
Common Knit Dyeing Faults and Their Remedies ......................................... 4
References ...................................................................................... 6
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Dyeing Of Knitted Fabrics | Rehan Ashraf
Introduction
Manufacturing of knit goods is cheap and 100% knit good items are very comfortable
which increase the demand of knitted underwear and outerwear garments. As a
result knitting, knit dyeing and finishing industries are growing very rapidly.
Jets and winch dyeing machines are generally used as exhaust equipment for
preparation, dyeing and finishing of apparel knit fabrics. Knit fabric wet processing
is started with batching or batch preparation where fabric is weighted as per
machine capacity and the fabric is turned to inside out in case of body fabric i.e.
main fabric of garments. Interlock, rib, fleece fabrics are also turned to inside out
when those are in unbalanced structures and used as body fabric of garments. The
fabrics are usually turned to keep away from the any unaccepted incident or damage
on face side and remove edge marks, which are created due to formation of fabric
roll.
Dyeing Process
Knit dyeing is a technique of dyeing the knitted fabrics. The dyeing of knitted fabrics
occurs in the exhaust method or in batch-wise process. Generally all type of single
jersey, double jersey and their derivatives are dyed by the following process.
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Dyeing Of Knitted Fabrics | Rehan Ashraf
collected inside the tube form immediately below the jockey roll. The bubble is
continuously pushed back along the rope by the jockey roll. The dyeing machine
employed consist of a tub provided with a revolving winch on top. The winch is made
up of wood. The chains of cloth are passed over the winch and circulated through
the dye liquor in the tub below. Usually from eight to twelve chains are run in one
machine side-by-side. As the goods come up from the liquor they are passed from a
set of small squeeze rollers and then run on the revolving winch. The squeeze rollers
and the winch should be so set and run at such relative speeds that there is as little
tension on the cloth as possible, as the tension while the cloth is running in the
dyeing operation tends to stretch the goods out of shape and also materially reduce
their elasticity. The speed of the squeezing rollers is somewhat high than that of the
winch. The winch is fluted so that less surface area of the fabric touches the winch
and hence low tension is created on the fabric.
The machine employed for the dyeing process is similar in every respect to that
employed for wetting-out or scouring process. Unless a number of lots to be dyed,
the goods may be rinsed off in the machine used for dyeing, by simply running off
the dye liquor and refilling with fresh water.
Piece-Dyeing
Piece dyeing occurs in the winch dyeing machine. Most textured polyesters is piece-
dyed which are manufactured through knitting. Some continuous scouring machines
are built to handle knitted fabric with controlled tension. Although one machine is
more suitable than other, the depends on many factors, including the type of fabric
to be processed, machine tension, method of extraction and efficiency of oil and
dirt removal. This last factor is especially important.
High temperature dyeing units generally operates at temperatures between 230 and
260 F. This makes possible shorter dyeing cycles with little or no carrier cost. It also
improves quality, barre and shading piece to piece. In spite of high capital costs,
there are definite advantages to high temperature dyeing.
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Dyeing Of Knitted Fabrics | Rehan Ashraf
machines designed for dyeing temperatures up to 100 C also use the jet circulation
principle.
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Dyeing Of Knitted Fabrics | Rehan Ashraf
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Dyeing Of Knitted Fabrics | Rehan Ashraf
References
Textile Preparation and Dyeing By A. K. Roy Choudhury
Posselt’s Textile Journal the Bleaching, Dyeing and Finishing of Knit Goods.
“EFFECT OF REACTIVE DYEING AND CELLULASE TREATMENT ON THE PILLING
PROPERTIES OF COTTON KNITTED FABRIC” by C.W. Kan and K.P. Law The Hong
Kong Polytechnic University, Faculty of Applied Science and Textiles, Institute
of Textiles and Clothing, Hung Hom, Kowloon, Hong Kong
“PROCESS FOR LEVEL DYEING OF 100% COTTON KNIT FABRICS WITH REACTIVE
DYE” by Chowdhury Jony Moin and A.K.M. Mahabubuzzaman Senior Lecturer,
Department of Textile Engineering, Southeast University, Dhaka, Bangladesh
and Principal Scientific Officer, Mechanical Processing Division, Bangladesh
Jute Research Institute (BJRI), Manik Mia Avenue, Dhaka-1207, Bangladesh.
https://archive.org/details/hosieryknitgoods00hutt
http://textilefashionstudy.com/knit-dyeing-common-knit-dyeing-faults-and-
their-way-of-remedies/
http://www.textiletoday.com.bd/magazine/
http://textilefashionstudy.com/process-flow-chart-of-knit-fabric-dyeing-
with-reactive-dyes/
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