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(How To) Design A Scrubber (Packed Column) - Pharma Engineering
(How To) Design A Scrubber (Packed Column) - Pharma Engineering
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2/28/2019 [How To] Design a Scrubber [ Packed column ] - Pharma Engineering
What is Scrubber & Whats its purpose ?
A scrubber is an object used for cleaning something unwanted thing, and in Pharma terminology i..e, our words, it is simply a
combination of blower system and absorption system.
What is absorption ?
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Absorption is simply grabbing a vapour/ gas or liquid into another liquid by means of holding them in the voids spaces
available in this another liquid. Also there is some term which is called adsorption, which is same but instead of another
liquid, a solid comes into play.
What is blower ?
This term is the main heart of the scrubber, without a blower a scrubber is simply a re-circulation column. Blower is used to
blow out the vapours / gases those are produced in a reaction reactor or to remove the unwanted vapours generated because
of breathing losses in storage vessels.
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May be i should have posted this question at the top, but sorry for not , the principle of scrubber is absorption.
Packing factor is the ration of packing surface area per unit volume to cube of the packing's void fraction.
Holds the unit of m-1.
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What are the types of packing's used in scrubbers ?
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Usually, there may be many packing's, but i know only three sort, ▼ 2018 (13)
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1. Super intallox,
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Out of these let us start from the damn basic thing, i.e., Collection / holding tank.
Usually a collection tank is nothing but a vessel which contains water / caustic lye,
Directly i've mentioned water / caustic lye because usually in a pharma field we will use that.
If the fumes that were sucked by blower are acid then we will go for lye, and if other than that we will go with water, also the
selection depends on the solubility.
Lets have an example, the reaction that's is carried out in the reactor generates 1000 Kgs of spent in form of vapour per hour
and the component to be scrubbed is HCl vapour, which is produced at a rate of 70 Kg/hr and the volume percent of HCl
vapour is ~6%(v/v). Scrubbing medium is 20% caustic solution.
Lets start,
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Input Data:
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2/28/2019 [How To] Design a Scrubber [ Packed column ] - Pharma Engineering
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Gas temperature at entry : 30 degC,
Gas mol. wt. : 29 g/mole
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Component to be scrubbed :
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Packing factor, Fp : 21 / m,
Characteristic packing factor, Cf : 32 [ refer below table ],
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2/28/2019 [How To] Design a Scrubber [ Packed column ] - Pharma Engineering
= 0.234499 Cu.m/Sec.
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So, now we have determined total of three flowrates for the gas,
1. Molar flow rate = 0.0094 Kmol/Sec,
2. Volumetric flow rate = 0.234499 Cu.m/Sec,
3. Mass flow rate = 0.2778 Kg/Sec,
Gas Density = Mass flow rate / Volumetric flow rate = 1.1846 Kg/Cu.m,
Now, Assuming complete absorption of the desired HCl vapour into scrubbing medium,
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[(G' ^ 2) x Cf x (μl^0.1) x J ] / [ρg(ρl - ρg)gc] = 0.04 [from graph],
Column cross section area = Gas mass flow rate / G' = 0.2778 / 1.6665 = 0.1667 Sq.m,
That's it....!!!
Hope everyone understood the theory, if anyone needs the calculation for flooding & blower power requirement, pl contact m
through available contact page. As the calculation will make you guys confuse, so i'm not posting it here.
Related Posts:
Hi! I am Ajay Kumar Kalva, Currently serving as the CEO of this site, a tech geek b
passion, and a chemical process engineer by profession, i'm interested in writing article
regarding technology, hacking and pharma technology.
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4 comments:
Hi Ajay, u had done a fabulous job. How u can take Cf as 32 and J represents what?
Reply
Replies
Dear ,
Thanks for the compliment, Cf is taken from table. 6.3, and J is conversion factor, you can take it as
1.0, which is adequate for liquid distribution and irrigation across the bed.
Regards,
AJAY K
Reply
Hi Ajay, How can you taken scrubbing agent flow rate as 77 Kg/Hr.In my plant we are using 10 m3/Hr centrifugal
pump for transfer lye solution from lye tank to scrubber absorption column. And also tell me, how can you taken gas
flow rate was 1000 Kg/Hr.
Regards,
T.V.RAMANA
Reply
Replies
Dear Ramana,
I've considered that 77 Kg/hr w.r.t. single intallox saddle, not for whole packing bed, That 1000 Kg/hr
is the case i've considered, as spent evolution from the system.
Regards,
AJAY K
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