THE NEW

MARK II CENTER IN-LINE 2

"Simply" Loaded 1 to Swing Lip
with features DOCK LEVELLER 1 to Lift Deck
Delay swing lip
cylinder Safety Swing Away Lip

Safety Rubber
Lip stops

Grease Nipple
for Spherical Bearing

8 Heavy duty
structural I Beams
on 1800mm wide
deck 25mm Dia Chromed
Hinge Shaft
Self Cleaning Hinge
Galvanized
Side Safety Skirts 100mm Long Hinges
ie more profile, more
strength

Top Deck can Tilt-flex

Rear Tilt with truck floor
bars on each
corner
Deck Lift Cylinder
Safety Maintenance
Strut in Position for
Cleaning
Two (2) support
reinforcing Gussets
@ lift truck New self-contained Fork Pockets
impact point Electro Power Pack (Front & Back)

Lip Safety Stops

Delayed Lip Action at Top of Travel

Curved Lip No Holes in Top Deck

Tapered Self cleaning hinge

Toe Lip
Safety Non Slip 20mm recess for
Vastrap Lip pit installation

400mm Lip
125mm Tilt
Safety Side Skirt Galvanized
Reinforced exteme
Safety Swing-Away Lip corner mounting
Two heavy duty
265mm Longitudinal Clear & easy access
support channels of cleaning pit

Fully closed front when

Lip is behind angle
cross member in cross
traffic position Front Reinforcing
Gussets
Safety Strut
Features Safety bottom limit stop
s No Moving parts
s No mechanical linkages Simply the best DDL
EQUIPMENT

s No troublesome ratchets, springs or Made in R.S.A.

cables Country-wide service back-up
s No critical or frequent adjustments ie: little Easy Installation
maintenance required
s Shallow pit
Full 10,000 kg capacity, option 15 and 20
tonnes
DOCK
Completely assembled, ready for installation '(6,*1 /$<287
s Inexpensive Pit construction
s Burglar proof front Complete Galvanized Dock Leveller chassis After hours - 24/7
available Country-wide
s Positive cross-traffic Roving
BRANCHES: Johannesburg - Tel: (011) 443-4233 I Fax: (011) 882-4569 s Cape Town - Tel: (021) 975 9121 0861 Docking
Durban - Tel: (031) 914 2700 s Port Elizabeth - Tel: (041) 360 1881 s East London - (083) 653 3872 0861 362 546
 Technical
Technical D
Data
ata
The
T he New
New Generation
Generattion Customer

CAPACITY 10 TONNE Dock Leveller P.O. Box

Code
Model
ROLL OVER "Ensure that the truck,, dock and Job
DYNAMIC LOADING loading equipment are compatible" Bumper type
CROSS TRAFFIC
Approved for Construction
Date
LIFT TRUCK/GRADE CONSIDERATION
1 in 10 or 10% should be maximum gradients.
P
GRADE COMPARISON CHART
CHART
Load shift and damage caused by steeper gradient.
PERCENTAGE%
100%
Load striking container or truck roof when entering.
Speed of loading. o
DEGREES
90%
Bounce factor when unloading
80%
HANDLING EQUIPMENT CONSIDERATION
Capacity & mass of equipment. 70%

Backward tilt of handling equipment. 1:2

60%
Wheelbase of equipment. o
45
Under clearance of equipment. 40o 50%

Angle of approach of equipment. 35o 1:3

40%
Angle of departure of equipment. 30o

Wheel diameter of equipment. (ie) axle loading 25o

30%
%
1:4

Load projects forward of equipment. 0o

20 1:5

1:6
15o 20%
20%
TOP DECK WIDTH CONSIDERATION
A 1:8
1:10
10o
Remember that the load or the first two pallets at the rear opening of the 10%
1:20
vehicle do not need the use of a dock leveller. The fork lift truck simply 5
o
1:25

removes them. The dock leveller is actuated to facilitate the rest of the 0%
offload (or loading).
Standard Deck Width of 1830mm: DOCK LEVELLER SELECTION CHART
Dock leveller will accommodate all internal door apertures
p of rigid
vehicles from 4 - 12 tonne 1900 - 2300mm opening I.D. MINDOCK Dock Leveller Special Maximum
Containers on semi trailers - 2300mm I.D. Overall Length Length recommended grade
Refrigerated trucks & semi trailers vary between 2200 - 2400mm I.D. 6.25% 5% 2.9% 2.3% 1.8%
50mm
Alternative deck width of 2130mm: Specialp applications
pp p sheet.
ie slip 1 in 16 1 in 20 1 in 36 1 in 43 1 in 55

attachment long g powered

p p
pallet trucks and automatic loading. g Truck spotting/
p 9.4 7.5% 4.1% 3.9% 2.5%
berthing ie. reversing must be accurate and truck guides must be used. 75mm 1 in 10.6 1 in 3.3 1 in 24 1 in 32 1 in 40
rolleys
12.5% 10% 6.6% 4.7% 3.7%
DOCK AREA CONSIDERATION 100mm 1 in 8 1 in 10 1 in 35 1 in 21 1 in 27 trucks

Dock Height - For general rigid truck - 1200mm. 150mm

18.8%
1 in 53
15.6%
1 in 6.6
10.8%
1 in 92
7.1%
1 in 14
5.5%
1 in 18
± 10%
Maximum
- For semitrailers,
r containers on trailer and height
refrigerated trailers 1350mm minimum. differ
f ential
differential 200mm
25%
1 in 4
20%
1 in 5
13%
1 in 7.5
9.5%
1 in 10.5
7.4%
1 in 13.5
in millimetres
Vehicle apron/yard area - Distance from edge of dock to opposite between
obstruction ie. fence, curb or building dock and 250mm
- - 16.6%
1 in 5
11.9%
1 in 8.4
9.25%
1 in 10.8
truck bed
should be twice the length of longest vehicle floor
- - 20% 14.3% 11.1% ol
Vehicle berth/parking - 3.6m to 4.5m centre Grades. 300mm - - 1 in 5 1 in 6 1 in 9
- Yard
Y should be graded away from dock edge. tyr
- If grading toward dock is necessary, drainage 350mm
-
-
-
-
23.3%
1 in 4.2
16.7%
1 in 6
13%
1 in 7.7
must be provided. trucks

Dock and building damage - Special

p p
attention to prevent g to walls,
damage 400mm
- - -26.6% 19.1% 14.8% ± 11% - 15%
doors etc. by y providingg bumpers on concrete - - 1 in 3.7 1 in 5.2 1 in 6.7

dock walls and allow for overhang if grade is - - 30% 21.5% 16.6%
towards dock. 450mm - - 1 in 3.3 1 in 4.6 1 in 6

Truck guiding Y
- Yellow p
lines apaced p down dock
2500 apart Unless otherwise noted, dimensions are millimetres ronded to the nearest whole number.
r
wall and along length of yard. Figures
g indicated, while true, have been compiled for rough planning. For specific
guidelines, consult DDl.
- Tubular truck guide frames - 3m long.
- Concrete curbs.
PIT CONSTRUCTION
HYDRAULIC DOCK LEVELLER DIMENSIONS AND CAPACITIES
P DIMENSIONS
Bumper Location
Rollover &
Model Dock OA Length Lip Deck Travel
T Pit Pit Pit
Crossover Model
Width on
Deck & Lip Extension
Up Down Width Length Depth
Capacity
100mm PVC
Pit Frame pipe for HHP "D" "E" "F" "G" "H" Kg A B C

PIT MUST BE DL1824 1826 2600 400 800 250 10 000 DL1824 1880 2120 445
KEPT SQUARE A "D"

DL1830 1830 3220 400 800 250 10 000 1880 2820 445
75mm or 100mm
PVC pipe for
AEHP models
DL2124 2126 2600 400 800 250 10 000 DL2124 2180 2120 445

DL2130 2130 3200 400 800 250 10 000 2180 2820 445
PLAN VIEW 5
500 Isolator
380V DDL products are subject
j to design
g improvements
p
Neutral "F" through modification without notice
400mm Lip
& Earth

ed)
ish
Lip Clearance

(Fin
ion
400mm

osit

DDL DDL EQUIPMENT

ck Delayed Lip Swing Action
De ut P
ong
Top
Kic
k-o at top of deck travel
PTY
Dock

mL Lip
Leveller Raised

per
280
0m Up
L
LTD
800mm Total

Model HHP "G" Lip length on Truck Floor

T

Std mount above floor

"E" ic - Pa
rk Po
sition 200mm
EQUIPMENT
P.O. Box 210, Strathavon, 2031
Clearance

A s Traff
400mm

n to Cr
os
Float
F Position
Retur Loading

Tel : +27 1111 443-4233

T
250mm

Cross Traffic - Park Position "H"

H DOCK HEIGHT
250mm

Fax : +27 11 882-4569

Below Level Position
- Min. 240mm
“D”Bumper
450mm Pit

75
5mm or 100mm
75mm 200mm
P VC pipe for
PVC Location
“D” TYPE RUBBER
AEHP
A EHP models OPTIONAL
Pit Box frame
for HHP Modell
C
BUMPER STOPPERS
E-Mail : ddl@icon.co.za
DOCK Web Site: www.ddl.co.za
UNDER RIDE

Optinal bumper C BUMPER

100mm
location for If your dock height
container trailers selection is
s not
no between

DESIGN & LAYOUT AH: 0861 362 546

1100mm & 1350mm,
1

SIDEVIEW (1400mm
0mm for
Refridgiration
ation Trucks)
consult
ult D.D.L.
D

FRONT VIEW

“The Bridge That Links The Total Materials Handling Systems Together”
For Full Size Drawings, see DE29 on Website