PERIODIC MAINTENANCE

PERIODIC MAINTENANCE

INTRODUCTION
This chapter includes all information necessary to perform recommended checks and adjustments. If
followed, these preventive maintenance procedures will ensure more reliable vehicle operation, a long-
er service life and reduce the need for costly overhaul work. This information applies to vehicles already
in service as well as to new vehicles that are being prepared for sale. All service technicians should be
familiar with this entire chapter.

PERIODIC MAINTENANCE AND LUBRICATION INTERVALS

ODOMETER READING (x 1000 km)

NO. ITEM CHECK OR MAINTENANCE JOB
1 3 6 9 12 15

1 * Fuel line • Check fuel hoses for cracks or damage. √ √ √ √ √

• Check condition. √ √
2 Spark plug • Clean and reset the gap

• Replace. Every 12000 km

3 * Valves • Check valve clearance. √ √

• Adjust.
• Clean. √ √ √ √ √
4 * Air filter
element • Replace. √ Every 12000 km √
5 * Battery • Check Battery output voltage √ √ √ √ √
• Check operation.
6 Clutch • Adjust. √ √ √ √ √ √
• Lubricate Lever

• Check operation, fluid level and vehicle

√ √ √ √ √ √
for fluid leakage.
7 * Front brake
• Replace brake pads. Whenever worn to the limit
• Check operation, fluid level and vehicle
for fluid leakage. √ √ √ √ √ √
8 Rear brake
• Replace brake pads. Whenever worn to the limit
9 * Brake lines • Check for cracks or damage. √ √ √ √ √
• Replace. Every 4 years

10 * Wheels • Check runout and for damage. √ √ √ √ √

• Check tread depth and for damage.
• Replace if necessary.
11 * Tyres • Check air pressure. √ √ √ √ √
• Correct if necessary.

12 * Wheel bearings • Check bearing for looseness or damage. √ √ √ √ √

• Check operation and for excessive play. √ √ √ √ √ √

13 * Swingarm
• Lubricate with lithium-soap-based
Every 12000 km
grease.

14 Drive chain • Check chain slack, alignment and

condition.
Every 500 km and after washing the motorcycle or riding in the rain
• Adjust and thoroughly lubricate chain.

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 PERIODIC MAINTENANCE

ODOMETER READING (x 1000 km)

NO. ITEM CHECK OR MAINTENANCE JOB
1 3 6 9 12 15

• Check bearing play and steering for √ √ √ √ √ √

roughness.
15 * Steering • Lubricate with lithium-soap-based
bearings Every 12000 km
grease.

16 * Chassis • Make sure that all nuts, bolts and screws

√ √ √ √ √
fasteners are properly tightened.
17 Sidestand • Check operation.
• Lubricate. √ √ √ √ √

18 * Front fork • Check operation and for oil leakage √ √ √ √ √

19 * Shock absorber • Check operation and shock absorber for √ √ √ √ √

assembly oil leakage.

20 * Injector • Check operation. √ √ √ √ √ √

• Adjust engine idling speed.

• Change.
21 * Engine oil √ √ √ √ √ √
• Check oil level and vehicle for oil leakage.

22 Engine oil filter • Replace. √ Every 10000 km (on odometer)

element

23 Cooling system • Check coolant level and vehicle for √ √ √ √ √ √

coolant leakage.
• Change coolant Every 2 Years

24. Front and rear • Check operation

brake switches √ √ √ √ √ √

Moving parts and √ √ √ √ √

25 * cables • Lubricate.

• Check operation and free play.

• Adjust the throttle cable free play if
Throttle grip housing necessary. √ √ √ √ √
26 * and cable • Lubricate the throttle grip housing and
cable.

• Check the air cut-off valve, reed valve,

Air induction and hose for damage. √ √ √ √ √
27 * system • Replace any damaged parts if
necessary.

Lights, signals and • Check operation.

28 * switches • Adjust headlight beam (if necessary).
√ √ √ √ √ √

NOTE:
l The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
l Hydraulic brake service
l Regularly check and, if necessary, correct the brake fluid level.
l Every two years replace the internal components of the brake master cylinder and caliper, and change the
brake fluid.
l Replace the brake hoses every four years and if cracked or damaged.

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