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Availability For Railway,

trackside and
secured infrastucture
Systems
2

Overview
of business Global Power
Solutions
AEG Power Solutions help With operations in more The company provides optimal
AEG Power Solutions – customers worldwide meet than 16 countries, we design, power solutions for such
unique selling points their power challenges manufacture, sell and service demanding applications as off-
Our unique selling with innovative, world-class AC and DC power solutions for shore oil and gas , continuous
points offer: power solutions. Backed a wide variety of industrial and industrial processes, nuclear
by more than a century of communications applications power plants, renewable
• Stand-alone and complete innovation and customer and for the renewable energy energy generation, rail
project solutions service, AEG Power Solutions sector. Consolidating the transportation, telecoms and
• Dedicated and offers a full range of reliable, portfolios previously sold data centers. AEG Power
experienced resources cost effective solutions, under the AEG, Saft Power Solutions activities consist
from power conversion Systems and Harmer & of two complementary
• A comprehensive modules and high reliability Simmons brands, AEG Power operating segments: Solutions
product portfolio UPS systems to industrial Solutions delivers value to for renewable energy and
• Serious investment chargers and DC systems. customers by protecting for energy efficiency.
and research in mission-critical assets, ensuring
new technology business continuity and
• Global innovation with protecting people’s safety.
products supported
for a min. 20 years
• Design consistency –
minimizing spare parts,
delivering simplicity
and training support

Creation of Harmer and


Creation of CGE, by Pierre Azaria, Simmons by Mr Simmons
which later becomes Alcatel 1927
1893 Creation of AEG
World record set for fastest experimental plant in Warstein-
Creation of AEG as the electric train (210.2 km/h) using AEG 3 Belecke, Germany
German equivalent phase AC motor. Record was held until 1931 1945
of General Electric 1903
1887
Development of
Creation of SAFT power controllers by
by Victor Hérold AEG Power Solutions
More than 100 years 1918
of innovation and 1969
customer service
3

Rely on AEG PS’


power expertise
Highly efficient, user friendly In the area of railway, we have rail company, an EPC, a project
power backup solutions been providing robust and manager or an engineering
with high power density and rugged power in a wide variety and construction service
extraordinary performance of on-track, wayside and rail provider, with AEG PS you have
allow users to lower electricity infrastructure applications a power production expert
usage, cooling, space and for over 60 years. Ensuring where large international
maintenance costs. Since the optimal up time, maximum engineering projects are
creation of AEG in 1887, the return on their investment routine and that understands
company has established and reduced lifetime costs we that safety, risk management,
a continuous track record offer a comprehensive range business continuity and
for serving customers with of world-class AC and DC operational excellence are
innovative, highly reliable power protection and control the key elements to success.
systems and solutions. products. Whether you are a

AEG Power Solutions SAFT Power Systems group,


introduces first UPS in the the power systems division
world with 100 % digital of Alcatel, is acquired by
control: Protect 3 Ripplewood Holdings
2005 Introduction of Protect MIP –
1995 Modular, redundant and
scalable rectifier system for
Harmer & Simmons Inauguration of first all industrial applications
acquired by Chinese manufacturing
Acquisition of NIFE Group SAFT Power Systems facility, in Beijing 2008
(Sweden). SAFT Power 1995 2006
Systems strengthens its Two new members
international presence and Introduction of Protect
Acquisition of AEG SVS RCS – reliable rectifiers, of the Protect family of
widens its product portfolio central solar inverters –
Power Supply Systems chargers and DC systems
1992 GmbH (Germany) for all industrial applications, Protect PV 33 and PV 25

1998 building on the success of 2008


its popular SPR/TPR range
2007 AEG Power Solutions
formed following rebranding
of SAFT Power Systems
2008
4

signaling
and Securing the
electrical
substations complete railway
environment
Excellence
AEG Power Solutions
offers a complete range of across the line
AC & DC power systems We deliver competitive, cost- critical equipment to meet supplied, installed, maintained
and solutions to help effective, customer driven challenging environmental and replaced by our global
customers worldwide solutions. Committed to conditions. service teams. Our specialists
secure and protect their excellence, our 250 engineers will provide an optimum
railway environment. Industrial chargers and
and project managers offer DC power systems battery configuration meeting
Building on a track record a wide range of R&D and railway load, environmental
for quality and reliability application engineering skills Ready to meet the toughest and aging requirements.
established over more and can assist you in creating challenges in industrial
than a century, AEG environments, our robust range Built-in communications
optimum solutions to your
Power Solutions is firmly technical challenges. In of thyristor or switch-mode DC We offer a wide range of
committed to delivering addition, we have registered chargers allow AEG PS to offer communication interfaces
unsurpassed knowledge more than 70 active patents in optimized solutions. including RS232, SNMP, J-Bus,
and technical expertise. power conversion. Modbus, Profibus, CAN-bus
Features and benefits: and TCP/IP interfaces.
• Heavy duty design Turnkey power solutions
Combined AC and • Building block or modular
DC power solutions design Our engineers design
• Flexibility of scalable power complete solutions including
AEG Power Solutions support • High availability distribution cabinets, generator
large railway EPC (engineering, • Built-in protection back-up systems and complete
procurement and construction) • High power density containerized solutions when
to design and manufacture required. The overall systems
complete and optimized back- Batteries are stringently tested in our
up systems compliant with end With our considerable in-house premises and include factory
customer specifications based knowledge of battery acceptance testing performed
on our broad and reliable technologies, we can provide in the presence of customer
range of AC and DC UPS expert advice on battery representatives.
systems. specification, selection, Overhead UPS
UPS systems operation and testing. Our
total system solutions include a In some situations it may be
With a range of UPS systems wide range of products using preferable to use the catenary
from 500 VA to 8 MVA, our lithium-ion, lead-acid and supply. For those cases AEG PS
standard or customized nickel-cadmium batteries in is capable of providing a
UPS solutions provide up to vented and gas-recombination complete UPS and charger
99.99 % availability for mission technologies. Batteries can be solution saving the use of a
diesel generator by using the
mains as a redundant power
source. For more information
see page 6.
5

Infra­-
structure

Data centers and


emergency lighting
With a range of UPS systems • High speed and robust • Standard or custom
from 500 VA to 8 MVA we CAN bus communication configured distribution
manufacture systems to meet • Remote monitoring modules
every conceivable application by BMS or SNMP • 12, 24, 48 and 60 V
including datacenters, ticketing, configurations
emergency lighting, passenger
information systems, communi­ 48 V DC • Stand alone or expandable
cation and control rooms. Telecommunication system rectifiers with long
Single phase UPS are available MTBF, wide input
both in off and on-line modes We have been supplying DC voltage range
and in freestanding or 19" rack fixed telecom lines and more • Redundancy with n+1
configurations. Three phase recently GSM-R networks to configuration
UPS’s are available from 10 kVA the world’s railways for over
to 1 MVA modules. AEG PS 60 years. We rank among the
UPS’ meet IEC 62040-3 principal suppliers to most Solar turnkey
requirements. European railway operators. solutions
Our power systems are
Features and benefits: designed with a modular Train stations and platform
approach, offering flexibility shelters provide an excellent
• Stand-by times from opportunity to mount solar
3 minutes to several hours for users while enabling us
to better meet individual PV panels and to generate
• Redundant microprocessor customer needs. AEG PS is low carbon energy. This can
architecture offering a complete range of be used to form part of the
• Unique full digital rectifiers from 270 W to rail operator’s environmental
control and monitoring 18,000 W. objectives and may also
provide a source of income
• Inverter IGBT technology Features and benefits: through feed-in tariffs. A solar
• Battery management • Front access PV installation that has a low
facility, including automatic tilt angle and therefore lower
and user defined testing • Hot swappable modules aesthetic impact could give
installed capacities of around
75 to 150 Wp/m², although the
solar PV array is not mounted
at the optimum angle for peak
production. If mounted at only
10 degrees a solar PV can still
yield 790 to 970 kWh/kWp in
central Europe. AEG Power
Solutions can provide a project
managed, turnkey solution
using the market leading
design tools, high quality solar
PV modules and inverters, from
1 kVA to 1 MVA, in stand-alone
or container solution.
6

Overhead
UPS Innovative
power
AEG PS have developed power to the critical load.
uninterruptible power supplies It needs both the local mains
that take their input from both supply and the 25 kVA OLE to
the local 400 V AC supply and both fail before the batteries
the 25 kV overhead line (OLE) begin to discharge. Using two
supply at the same time. The independent sources of power
UPS provides redundancy and meets the railways requirement
increases the overall safety of of independent back-up
the installation. This avoids supplies for critical equipment
the use of generators, which without resorting to generators.
require regular maintenance
and refueling, an expensive Robust rectifiers
and time-consuming process. of conventional UPS. AEG PS’
The two supplies are combined The 25 kV OLE might generate solution was both innovative
within the UPS and are used to spikes, sags and surges and simple. AEG PS were able
charge the standby battery and caused by the current draw to build robust rectifiers to
power the inverter. The inverter of locomotives. Those are likely meet the demanding nature of
supplies pure, uninterrupted to damage the input stages the railway environment. The
system shown is typical of
those installed on the UK’s
West Coast Main Line and
consists of a 220 kVA ‘Protect 4’
model UPS coupled to 25 kV
traction rectifiers supplying
650 V single phase power via a
400 A static transfer switch.

The complete system is


supported by VRLA batteries
giving ten minutes autonomy
in the unlikely event that both
main and overhead line
supplies fail.

Features and benefits:


• Two power sources:
catenary and public mains
• Output isolation transformer
• Replacement of
diesel generator
• Full range 10 –120 kVA
• Modular traction rectifier,
with MTTR <20 minutes
• Parallel operation for n+1
redundant systems
7

ecopx Hybrid
Architecture

Hybrid Architecture ecopx


Today, reliable electrical power Reduce costs and energy • High temperature-rated
is one of the most important consumption and increase components avoid the
resources for growth in every reliability. The ecopx hybrid need for special cooling
country. The way electricity is power solution delivers a world • Innovative, embedded
produced, transmitted and of benefits for your network: n+1 redundancy
distributed is changing rapidly.
Not only are the constantly Use any combination of diesel, Powerful ecopx controller
Protect-UPS

increasing power demands solar and wind power sources: manages all energy sources
a challenge, but also the • A single controller to maximize production and
question of ‘how to reduce (ACMi1000e) manages minimize consumption.
carbon footprint?’ To expand the power solution end-to-
rail tracks into rural and end, seamlessly selecting The AEG Power Solutions ecopx
remote areas lacking access the appropriate source Hybrid Architecture solution is
to reliable grid power, AEG PS an innovative, highly-reliable
offers hybrid solutions using • The flexible, modular system that optimizes the
combinations of diesel, solar solution can easily adapt entire energy system.
and wind power sources: ecopx as your needs evolve Intelligent diesel generator
Hybrid Architecture provides • Innovative, autonomous management results in
all kinds of alternative and redundancy enhances reduced fuel consumption,
renewable energy possibilities reliability and site availability less frequent servicing and
for data center and critical • MPPT-enables solar prolonged generator lifetime,
power applications by making converters maximize solar all of which help further
use of ecopx. With our hybrid energy production and reduce operating expenses.
solutions and with their protect your PV investment
optimized cost of ownership, The ecopx solution manages
our customers are prepared network site power from
for the migration to distributed end-to-end; from energy
generation and smart grid generation to energy storage,
energy for the rail network. load surveillance and remote
management. ecopx offers
unmatched benefits in cost,
savings, security and reliability.
Powering GSM-R networks, is
one of the possible examples,
that will benefit from ecopx.

Hybrid
power
solution

AEG Solutions
8
9

AC & DC
premium power
protection
solutions

Lifetime project
management Global service
• Engineering support in all Our customers can rely on a of complete cost control,
stages including FEED global network of 20 service security and uninterrupted
• Geographical centers supported by over power supply in situations
customer teams 150 field engineers and more of the utmost criticality.
than 100 certified service
• Optimized technical advice partners around the world, with You can also benefit from
• Factory acceptance both scheduled maintenance a full range of professional
test and inspection and 24/7 service to keep your services that will protect and
business running and exceed ensure the durability of your
• Timely customized the most stringent local health investment and will take over
documentation: and safety requirements. when you need it most:
-- Engineering drawings From the system selection to
-- O&M manuals • Consulting
your process installation and
• Technical training commissioning, our certified • Full range site servicing

• Installation experts go beyond your • Installation & commissioning


expectations by offering service • Operation & maintenance
• Commissioning excellence that will ensure the -- Pro CareTM maintenance
• Maintenance lowest operational cost for your -- Corrective maintenance
mission-critical equipment. -- Remote monitoring
• Complete support for
integrated solutions: The reliability of your installed -- Battery management
-- UPS, DC systems, batteries power solution is supported -- Analytical services
-- Gen-sets, distribution, by a global service team -- Rental
fire detection, control renowned for it’s short time -- Training and support
and monitoring trouble shooting efficiency. -- Spare parts
-- Global service up to Choosing one of the pro-care • Refurbishment
turnkey projects maintenance programs • In-house repairs
gives you ultimate peace of
mind providing reassurance • Replacement
10

Industrial AC
UPS Systems,
Inverters and
Power
Controllers

PROTECT 3 UPS SINGLE & THREE PHASE OUTPUT


Nominal rating (at cos ϕ 0.8 lag) in kVA 10 20 30 40 60 80 100 120
RECTIFIER UNIT (no transformer)
Input nominal voltage (V) 3 x 380 / 400 / 415
INVERTER UNIT
DC input (V) 384
Nominal AC voltage (V) 1 x 220 / 230 / 240 and 3 x 380 / 400 / 415

PROTECT 8 UPS SINGLE & THREE PHASE OUTPUT


Nominal rating (at cos ϕ 0.8 lag) in kVA 10 20 30 40 60 80 100 120 160 220 330 400 500
RECTIFIER UNIT
Input nominal voltage (V) 3 x 380 / 400 / 415 / 480 (other voItages on request)
INVERTER UNIT
DC input (V) 110 / 125 / 220 / 384
Nominal AC voltage (V) 1 x 120 / 220 / 230 / 240 and 3 x 380 / 400 / 415 / 480

PROTECT 8 INVERTER SINGLE & THREE PHASE OUTPUT


Nominal rating (at cos ϕ 0.8 lag) in kVA 10 20 30 40 60 80 100 120
INVERTER UNIT
DC input (V) 110 /125 / 220
Nominal AC voltage (V) 1 x 120 / 220 / 230 / 240 and 3 x 380 / 400 / 415 / 480

OTHER UPS FOR DATA & IT SOLUTIONS


Protect A. 500 VA – 1400 VA
Protect B. 750 VA – 3000 VA
Protect C. / Protect C.R 1000 VA – 10 kVA
Protect D. 1000 VA – 10 kVA
Protect 1. 6 kVA – 10 kVA
Protect 1.M 4 kVA – 24 kVA (modular)
Protect 3.M 2.0 20 kVA – 120 kVA (modular)

48 V TELECOM SUPPLY
8 kW 16 kW PCM8001/1602 MP60/ MP100/ MP160/ MTP2800iHP
modular modular MPS2000C-6 MPS2000C-10 MP2000C
Input Voltage (V DC) Single phase 208 V / 220 V / 240 V or Three phase + neutral, 312 – 530 V AC (normal
Three phase 380 V / 400 V / 415 V N+E operation), 147 – 312 V AC (extended operation)
Input frequency (Hz) 44 – 66 50 – 60
Nominal input current 9.5 A
Output Voltage (V) 48 (adjustable 42 to 57 ) 48 (adjustable 42 to 58 ) 48 (adjustable 42 to 60)
Output Current (A) 150 250 150 – 300 scalable 120 200 320 1500
Temperature -25 °C to +70 °C operating, -10 °C to +70 °C operating, -15 °C to +50 °C operating,
-50 °C to +85 °C storage -40 °C to +85 °C storage -40 °C to +80 °C storage
Efficiency >90 % 92 %
11

Industrial AC
UPS Systems,
Inverters and
Power
Controllers

PROTECT RCS/SPRE/TPRE: INDUSTRIAL CHARGERS, RECTIFIERS AND DC SySTEMS


Input Single and Three Phase
Input voltages (V AC) 1 x 120 / 220 / 230 / 240 and 3 x 380 / 400 / 415 / 480 other voltages available as option
Exceptional variations + 15 / -20 % (functional)
Frequency (Hz) 50 or 60 ±6 %
Output Voltage (V DC) 12, 24, 32, 48, 60, 110, 125, 220, 250
Rectifier Output Current (A) 10 – 500 (>500 on request)
CABINETS
Wall mounted and floor standing cabinets available depending on system rating and options specified. Weights and dimensions on request. Also available:
- Dual system in single cabinet
- Battery integrated in system cabinet
- Matching battery cabinets
OPTIONS
To provide exact solutions for each application, AEG Power Solutions offers a wide range of options, amongst others:
Analog meters in front panel Cabinet heater Outdoor cabinet: up to IP65
Special treatment (tropicalization, relative Low smoke wiring (halogen-free) Special markings
humidity up to 95 %, etc)
Customized cabinets (paints, etc.) Blocking diode for parallel redundancy Diode dropper
Battery temperature compensation Battery fuse box Ex enclosures
For further details please refer to individual product publications

PROTECT MIP: MODULAR INDUSTRIAL POwER


Input Single and Three Phase
Input voltages 230 V ±20 % (+20 % -60 % functional) or 400 V ±10 % (+15 % -20 % functional)
Frequency 50 Hz or 60 Hz ±5 %
THDI <5 %
Power factor float 0.99
Output voltage (V DC) 24 / 48 / 110 / 125 / 220
Output Current (A) 9 – 1320 (higher current ratings on request)
OPTIONS
Alarms/signaling: Relay boards, battery monitoring, low electrolyte level alarm,high ripple voltage alarm, LED indicator
Communications RS232 / RS485 interface, Modbus,Profibus DP, J-bus protocol, TCP/IP interface, monitoring & management software
Input/battery/load options: DC distribution, integrated inverters, diode droppers, load or battery MCBs / fuses / switches
Mechanical: Wall mounted or standalone cabinets, up to IP54, special color
Additional options are available or request
Battery temperature compensation Battery fuse box Ex enclosures

SWITCH MODE POWER SUPPLY MODULES AND 19" INVERTERS


DC/DC Converters AC/DC Power Supplies 19" Inverters
Input voltage (V AC) 110 / 220 230 / 3 x 400 24 – 220
Output voltage (V DC) 24 – 60 24 – 220 230
Output current (A) 15 – 100 7.5 – 250
Output power (VA) 1500 – 3000
www.aegps.com
AEG Power Solutions

Contact details can be found on:


representative for further support.
Approach your local AEG Power Solutions
AEGPS - Railway - EN - 01/2012 V1 - Due to our policy of continuous development, the data in this document is subject to change without notice.
AEG is a registered trademark used under licence from AB Electrolux.

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