YESHWANTRAO CHAVAN COLLEGE OF ENGINEERING, NAGPUR.

(An autonomous Institution Affiliated to Rashtrasant Tukadoji Maharaj Nagpur University)

DEPARTMENT OF MECHANICAL ENGINEERING
Sampling Plan Implementation on Machining Components using Statistical Process Control
NAME OF THE STUDENT: Navratan Jagnade, Hemendra Waswani
NAME OF THE GUIDE: Prof. Ajinkya Edlabadkar

Abstract: This project aims to increase the quality of a process by reducing its variability, thus making each individual product produced conform to a certain standard using Statistical Process Control. By having the correct sampling plan, 100% inspection is
eliminated and the operator can check according to the sampling plan to determine if the products are confirming to specification or not. The intent of having a sampling plan is to enhance the real time SPC inspection procedures and maintain high quality standards.

Introduction: Work Order: Data Accumulated: Process Capability Six Pack Report:
The SPC consists of selecting quality characteristics in the
process, collecting data from the process output and calculating
process capability indices. The Cp should be at least 1.33 in
order for the process to be considered capable. Cpk indicates
whether it is capable and how well-centered the process is. If it
isn’t, then make an enhancement to the process must be taken
by the company. SPC is used to monitor the consistency of
processes used to manufacture a product as designed. It aims to
get and keep processes under control. SPC can ensure that the It contains 50 observations of each feature of a part i.e.
product is being manufactured as designed and intended. length, width, height, diameter etc.

Work Done: Control Chart Conclusion and Future scope:

Conclusion:
Analysis and This project was successful on company's objective of implementing
Reaction Plan: statistical process control in their machining center, identification of problem
and approach in solving the problem of scrap and quality loss in the
machining center.
Sudden Mean Shift (Up) Gradual Shift (Up) Sudden Mean Shift (Down)
Future scope:
Cause: Threading insert tool Cause: When the tool wears Cause: When there is chip Real time SPC gathers process and product information and gives the
wear Reaction Plan: Do an offset. accumulation operators and supervisors alarms and triggers to rectify the problem
Reaction Plan: Change insert Cause: When the threading insert Reaction: Clean the chips from the immediately. SPC is an iterative process, and the methodology should be
Cause: When the collar becomes is not aiming in the correct tool and ensure it is placed back upgraded time and again to ensure high quality standards.
Single Peak loose direction properly.
Cause: This may be caused due to Reaction: Tighten the collar Reaction: Adjust the insert Cause: When the guide bushing is

1. Select Critical Parameters – Dimensions. the chip on the threading insert. accordingly. loose References:
Reaction: Tighten the guide busing 1. “Statistical Process Control (SPC) in a High Volume Machining Center: Value of
Reaction Plan: Blow the chip
2. Data Collection – Data of machining Standard Operating Procedures” by Siddharth Udayshankar
away. Cause: When the machine stops
components. 2. “Effect of the level of statistical process control (spc) practices on quality
Cause: When the machine stops and the engine oil gets cold
Reaction Plan: Monitor the performance” by W.M.S.K. Wijebahu.
3. Data Evaluation – Using MINITAB. and the engine oil gets cold
Small Slope Shift (Up) machine until it warms up 3. “Implementation of statistical process control in small and medium enterprise
4. Study on Control Charts and Process Capability Reaction: Monitor the machine
Cause: This may be caused Reaction Plan: Do an Offset Industry” by Mohd Khairul Rizal B Abd. Halim.
5. Sampling Plan. until it warms up
4. AEROSPACE STANDARD AS9138.