26/11/2019 Búsqueda del medio - RENR3505 - 924G and 924Gz Wheel Loaders Power Train

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Bienvenido: cr080dwl
Producto: NO SE HA ESCOGIDO NINGUN EQUIPO
Modelo: NO SE HA ESCOGIDO NINGUN EQUIPO
Configuración: NO SE HA ESCOGIDO NINGUN EQUIPO

Pruebas y Ajustes
924G and 924Gz Wheel Loaders Power Train
Número de medio -RENR3505-00 Fecha de publicación -01/12/1999 Fecha de actualización -09/10/2001

i01186601

Differential Pinion Preload - Adjust

SMCS - 3254-025

Illustration 1 g00275113
Differential and Bevel Gear

(1) Bearing sleeve. (2) Bolt. (3) Adjusting nut. (4) Bearing cone. (5) Bearing cup. (6) Bevel pinion. (7) Bearing cone. (8) Bearing cup.
(9) Housing. (10) Bearing cup. (11) Bearing cone. (12) Washer. (13) Nut. (14) Intermediate housing. (15) Differential group. (16)
Bevel gear. (17) Bolt. (18) Bearing sleeve. (19) Bolt. (20) Adjusting nut. (21) Differential case. (22) Bearing cone. (23) Bearing cup.
(24) Pins. (25) Pin. (26) Pin. (27) Center housing. (28) Shims. (A) Bolt circle radius.

Note: The same adjustment is used for both the front pinion assembly and for the rear pinion assembly.

1. Install bearing cups (8) and (10) in housing (9). The bearing cups must be seated against the shoulders
in housing (9) .

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2. Install bearing cone (7) on pinion (6). Bearing cone (7) must be seated against the shoulder on pinion
(6). Lubricate bearing cone (7) .

3. Install pinion (6) in housing (9). Press bearing cone (11) onto the shaft. Leave a small amount of end
play. Lubricate bearing cone (11). Lubricate washer (12) and nut (13) and install washer (12) and nut
(13) .

Note: If you freeze the bearing cups, allow the parts to reach a uniform temperature. Then use a driver
or a press to reset the bearing cups. The limit for freezing the bearing cups is -29°C (-20°F). Remove
any frost and wipe the bearing cups dry. Lubricate the bearing cups with SAE 30W gear oil in order to
prevent rusting.

Note: If you heat the bearing cones, allow the parts to reach a uniform temperature. Then use a driver
or a press to reset the bearing cones. The limit for heating the bearing cones is a maximum of 135°C
(275°F) for a maximum of four hours. Lubricate the bearing cones with SAE 30W gear oil after the
bearing cones have cooled in order to prevent rusting.

4. Position the assembly vertically in a soft jawed vise. Tighten the vise against the teeth on pinion (6).
Tighten an appropriate bolt and an appropriate nut through an outer bolt hole in pinion housing (9) .

5. Place a 203 mm (8.0 inch) torque wrench on this bolt so that the torque wrench is in line with the
center of pinion (6) .

6. While you rotate housing (9) with the torque wrench, tighten nut (13) until the torque wrench reading
corresponds with the value in table 1.

Table 1
Pinion Rolling Torque
Actual Torque at the Pinion Torque Wrench Reading (1)

New Bearings
0.7 to 1.4 N·m (6 to 12 lb in) 0.45 to .90 N·m (4 to 8 lb in)

Used Bearings
0.35 to 0.7 N·m (3 to 6 lb in) 0.23 to 0.45 N·m (2 to 4 lb in)
(1) These readings are applicable when you are using a 203 mm (8.0 inch) torque wrench.

Make sure that there is zero end play of pinion shaft (6) .

7. If the pinion rolling torque exceeds the specification, back off nut (13) by 1/8 turn and reseat bearing
cone (11) and washer (12) against nut (13). Perform step 5 and step 6 again.

Note: If a torque wrench of any other length is used, use the following formula to calculate the torque
wrench reading:

C = (B x T)/(B + A)

"C" is the torque wrench reading in N·m.

"B" is the length of the torque wrench in meters.

"A" is the bolt circle radius of pinion housing (9) in meters. This is equal to 0.1125 m (4.43 inch).

"T" is the rolling torque specification for the pinion bearing preload. This is 0.7 to 1.4 N·m (6 to 12 lb
in).

8. When the torque that is needed to turn the pinion is correct, stake the nut (13). To stake nut (13), peen
the collar that is on the nut into the key slot in pinion shaft (6). See Illustration 2 for the correct tooling
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26/11/2019 Búsqueda del medio - RENR3505 - 924G and 924Gz Wheel Loaders Power Train

and for the correct dimensions.

Note: The nut may be reused if the collar is not cracked during removal or during restaking.

Illustration 2 g00103469

Dimensions for a staked nut

Dimension (B) ... 10 to 30°

Dimension (C) ... 7.5 to 8.0 mm (.30 to .32 inch)
Dimension (D) ... 4.7 mm (.19 inch)
Dimension (E) ... 2.5 mm (.10 inch)

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