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United States Patent (10) Patent No.: US 8,899,349 B2
United States Patent (10) Patent No.: US 8,899,349 B2
(54) METHODS FOR DETERMINING 6,904,365 B2 * 6/2005 Bratton et al. .................... 7O2/9
FORMATION STRENGTH OF AWELLBORE 7,054,751 B2 5/2006 Craig ............. 702/13
7.774,140 B2 * 8/2010 Craig .............................. TO2.11
2006/0155473 A1* 7/2006 Soliman et al. ................. TO2/12
(75) Inventors: John C. Rasmus, Richmond, TX (US); 2007/0079652 A1* 4/2007 Craig ......................... 73.152.22
Vladimir Vaynshteyn, Sugar Land, TX 2009/0101340 A1 4/2009 Jeffryes
(US); Roberto Suarez-Rivera, Salt Lake 2009, 0255731 A1 10, 2009 Backhaus et al.
City, UT (US) 2010/0206548 A1 8, 2010 Pisio et al.
(73) Assignee: Schlumberger Technology FOREIGN PATENT DOCUMENTS
Corporation, Sugar Land, TX (US) EP 525944 A1 * 2, 1993
(*) Notice: Subject to any disclaimer, the term of this
patent is extended or adjusted under 35 OTHER PUBLICATIONS
U.S.C. 154(b) by 249 days. Castillo, J.J.L., “Modified Fracture Pressure Decline Analysis
(21) Appl. No.: 13/554,649 Including Pressure-Dependent Leakoff. SPE 16417—Low Perme
ability Reservoirs Symposium, Denver, Colorado, May 18-19, 1987.
(22) Filed: Jul. 20, 2012 9 pages.
Nolte, Kenneth G., “Determination of Fracture Parameters from
(65) Prior Publication Data Fracturing Pressure Decline”. SPE 8341—SPE Annual Technical
US 2013/O186688A1 Jul. 25, 2013 cence and Exhibition, Las Vegas, Nevada, Sep. 23-26, 1979, 16
Related U.S. Application Data (Continued)
(60) Provisional application No. 61/510.864, filed on Jul.
22, 2011. Primary Examiner — Kenneth L Thompson
(51) Int. Cl. (74) Attorney, Agent, or Firm — Mark D. Shelley, II;
E2IB 47/06 (2012.01) Kimberly Ballew
(52) U.S. Cl.
CPC ...................................... E2IB 47/06 (2013.01)
USPC ...................... 175/50: 166/250.08; 73/152.22 (57) ABSTRACT
(58) Field of Classification Search A system and a method may determine formation strength of
USPC .................... 175/50, 48: 166/250.02, 250.07, a well. The system and the method may use pressure mea
166/250.08, 250.1; 73/152.03, 152.22, Surements and temperature measurements to determine con
73/152.43, 152.46; 702/12, 13 trolled fracture pressures before the uncontrolled fracture
See application file for complete search history. pressure is reached. The system and the method may use
pressure measurements and temperature measurements to
(56) References Cited determine closure stresses while drilling and may use the
U.S. PATENT DOCUMENTS closure stresses with core and log measurements to optimize
a hydraulic stimulation program.
4.793,413 A * 12/1988 Singh et al. ................ 166,250.1
6,668,943 B1* 12/2003 Maus et al. ....................... 175/5
6,823,950 B2 * 1 1/2004 von Eberstein et al. .......... 175/5 20 Claims, 16 Drawing Sheets
US 8,899,349 B2
Page 2
(56) References Cited Van Oort, et al., “Improving Formation-Strength Tests and Their
Interpretation”, SPE 105193–SPE/IADC Drilling Conference,
OTHER PUBLICATIONS Amsterdam. The Netherlands, Feb. 20-22, 2007, 13 pages.
Earlougher, Jr., R.C., “Chapter 7: Injection Well Testing”. Advances
Rezmer-Cooper, et al., “Real-Time Formation Integrity Tests. Using in Well Test Analysis, SPE Monograph Series, vol. 5 of Henry
Downhole Data”, SPE 59123–IADC/SPE Drilling Conference, Doherty Series, 1977, pp. 74-89.
New Orleans, Louisiana, Feb. 23-25, 2000, 12 pages. Lee, John, “Chapter 3: Flow Tests”. Well Testing, SPE Textbook
Tollefsen, et al., “Unlocking the Secrets for Viable and Sustainable Series: New York, vol. 1, 1982, pp. 50-62.
Shale Gas Development”, SPE 139007 SPE Easton Regional
Meeting, Morgantown, West Virginia, Oct. 12-14, 2010, 21 pages. * cited by examiner
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1. 2
METHODS FOR DETERMINING known as a fraction initiation point (FIP). The pressures and
FORMATION STRENGTH OF AWELLBORE flow rates associated with the FIT/LOT typically are mea
sured using sensors located at the surface of the wellbore. The
CROSS REFERENCE TO RELATED results of the FIT/LOT indicate the maximum pressure or
APPLICATIONS mud weight that may be applied to the next segment of the
wellbore during drilling operations.
The present disclosure seeks priority to U.S. Provisional A FIT is less accurate than a LOT in determining the
Patent Application 61/510,864, filed Jul. 22, 2011, the maximum pressure that can be safely applied to the formation
entirety of which is incorporated by reference. at the casing shoe. However, a FIT is typically performed
10 instead of a LOT for several reasons. First, the formation may
FIELD OF THE INVENTION be damaged by a LOT inducing a full far field hydraulic
fracture. Second, the surface pressure that is monitored by a
The present disclosure generally relates to a system and a FIT or a LOT is not representative of the downhole pressure.
method for determining formation strength of a wellbore. Third, the time required for a LOT is greater than the time
More specifically, the present disclosure relates to a system 15 required for a FIT. Deep water wellbores have a high cost of
and a method which use a measurement, such as a pressure rig operations; therefore, the time consumed by a LOT may be
measurement or a temperature measurement, to determine an especially important factor for deep water wellbores.
controlled fracture pressures before the uncontrolled fracture The FIT determination of the maximum pressure that may
pressure is reached. be applied to the next segment of the wellbore, namely the
FIP will always be below the maximum mud weight that may
BACKGROUND INFORMATION be safely applied to the next segment of the wellbore. The
maximum mud weight to use while drilling the formation
A typical system for drilling an oil or gas wellbore has a below the casing shoe is not determinable by current industry
tubular drill pipe, known as a “drill string and a drill bit practices. Current industry practice is to determine the FIP
located at the lower end of the drill string. During drilling, the 25 and/or pressure at which the pump is stopped for the FIT,
drill bit is rotated to remove formation rock, and drilling fluid namely the pump stop pressure (PSP).
called “mud is circulated through the drill string to remove FIG. 1 generally illustrates a graph 10 of bottom hole
thermal energy from the drill bit and remove debris generated pressure as a function of Volume of drilling mud pump and
by the drilling. then elapsed time in a LOT (SPE/IADC 105193, “Improving
Typically, care is exercised during drilling to prevent 30 Formation Strength Tests and Their Interpretation.” Eric Van
downhole pressure exerted by the drilling mud from exceed Oort and Richard Cargo, 2007 SPE/IADC Drilling Confer
ing a fracture initiation pressure of the formation. More spe ence). The FIP and the PSP are determined using a volume of
cifically, if the downhole pressure that is exerted by the drill drilling mud pumped as a function of time pumped plot. Such
ing mud exceeds the fracture initiation pressure, the as the plot depicted in the first test cycle of FIG.1. When the
formation exposed to this pressure begins to physically break 35 curve deviates from a straight line representing fluid com
down and allow mud to flow into the fractured formation. pressibility, the corresponding pressure is considered the FIP
Such a condition may result in damage to the formation in point.
addition to creating a hazardous drilling environment. There A typical FIT ends at the PSP point or shortly thereafter. In
fore, after the lower bullnose end of the most recent installed contrast, an extended LOT has at least the first test cycle
casing string segment, known as the “casing shoe' is 40 shown in FIG. 1. A FIT may conclude several minutes after
installed, a formation integrity test (FIT) or a “leak off test” pumping initiates, but an extended LOT may conclude several
(LOT) may be performed. hours after pumping initiates. An extended LOT is primarily
Mudpulse telemetry modulates the circulating mudflow to used when the fracture closure pressure (FCP) is of interest.
communicate information to the Surface. Communication FIG. 1 demonstrates that the FCP is determined by an
using mud pulse telemetry, however, provides infrequent 45 extended LOT after the FIT would be concluded.
measurements to the Surface, and the measurements are only The FCP is less than the maximum mud weight that may be
available when the mud pumps produce an adequate flow rate applied to the next segment of the wellbore as determined
of the drilling mud. The flow rate of the drilling mud is using the FIP or the uncontrolled fracture pressure (UFP)
insufficient to convey the measurements during some opera point. When the mud pressure reaches the FCP, the fracture
tions, such as a FIT, a LOT, or formation fluid flow check (FC) 50 will re-open. Because the mud pressure at which the fracture
and a formation stress test (FST). will re-open is below the maximum mud weight indicated by
AFIT determines if the formation below the most recently the FIP or the UFP, the LOT is disfavored and is performed
installed casing section will be broken by drilling the next disproportionately less relative to FIT tests.
section with higher bottom hole pressure. AFIT also tests the Real-time downhole pressure measurements are lacking
integrity of the cementing of the most recently installed cas 55 during a LOT, because mud pulse telemetry is unavailable
ing section. A LOT determines the fracture initiation pressure during a LOT. Use of Surface pressures compromises the
for the next segment of the wellbore to be drilled. accuracy of the determination of the formation integrity
During a FIT, the pumping of the drilling mud continues strength for multiple reasons.
until either a predetermined bottomhole pressure is reached First, the pressure at the casing show is estimated from the
or the loss of drilling mud into the formation is detected. More 60 static Surface mud weight measurement. If the properties of
specifically, a FIT test will stop when one of two conditions the drilling mud are not uniform or the drilling mud has
has been met, the maximum mud weight expected for the next Suspended cuttings, this estimation is erroneous. The circu
wellbore section has been achieved, or the pressure as a lation time needed to achieve uniform drilling mud properties
function of Volume pumped curve indicates initiation of a requires more time than the time which lapses during a FIT.
fracture by exhibiting a change in slope. The point in the 65 Second, the compressibility, the frictional losses, and the
pressure as a function of Volume pumped curve that indicates actual temperature profile of the drilling mud affect the actual
initiation of a fracture by exhibiting a change in slope is downhole pressure vs. time plot. Surface measurements can
US 8,899,349 B2
3 4
not properly account for the compressibility, the frictional specifically, the present disclosure relates to a system and a
losses, and the actual temperature profile of the drilling mud. method that may use pressure measurements and temperature
Third, the cementing unit pressure gauges used for measuring measurements to determine controlled fracture pressures
the Surface pressures are less accurate than typical downhole before the uncontrolled fracture pressure is reached. More
gauges. For example, see SPE/IADC59123, “Real-Time For over, the system and the method may use pressure measure
mation Integrity tests. Using Downhole Data.” Rezmer-Coo ments and temperature measurements to determine closure
per et al., 2000 IADC/SPE Drilling Conference. Fourth, the stresses while drilling and may use these closure stresses with
use of a linear pressure VS. Volume of drilling mud pumped core and log measurements to optimize a hydraulic stimula
plot does not accurately determine when the fluid compress tion program.
ibility effects end. 10 As described in more detail hereafter, downhole measure
FIG. 2 generally illustrates a graph 20 of pressure as a ments may be used and interpreted with a unique method
function of time in a LOT when both surface pressure and during the FIT/LOT procedure. For example, wired drill pipe
annular pressure while drilling were measured as a function (WDP) telemetry along with pressure measurements, such as
of time. The graph has a first curve 21 which is a plot of the annular pressure while drilling (APWD) measurements may
surface pressure while drilling as a function of time. The
graph has a first curve 21 which is a plot of the surface 15 be used during the FIT/LOT. As a result, the maximum
pressure while drilling as a function of time. In addition, the acceptable pressure before the creation of an uncontrolled
graph has a second curve 22 which is a plot of the annular hydraulic fracture may be determined. Inclusion of a packer
pressure while drilling as a function of time. FIG. 2 demon in a wellbore, such as proximate to or within the BHA, may
strates that the Surface pressure is not merely a simple offset facilitate periodic formation strength tests to provide a for
from the downhole pressure but varies as the pressure mation strength profile as a function of depth. The formation
increases for the reasons previously set forth herein. Com strength profile as a function of depth may be used to design
parisons of downhole and Surface pressure data recorded an optimum program for drilling, casing/cementing and
during LOTs indicate that the previously identified reasons stimulation of the wellbore.
for inaccuracy in determination of formation integrity Use of the packerto isolate and test the formation below the
strength typically result in errors of 0.5 ppg to 1.0 ppg and 25 packer elements may or may not be required. When the
occasionally result in errors as high as 2.5 ppg. Therefore, the packer is not used in the FIT/LOT, the entire wellbore below
use of Surface pressure creates a large uncertainty in forma the casing shoe may be tested to determine if any newly
tion integrity strength calculations and compromises the drilled formation is weaker then the segment drilled immedi
design of the wellbore. ately below the casing shoe. A previously drilled formation
BRIEF DESCRIPTION OF THE DRAWINGS 30 which weakened with time may also be detected. When the
packer is used during the FIT/LOT, only the formation below
FIG. 1 generally illustrates a graph of data from a LOT the packer is tested. As a result, a depth profile of formation
which plots bottomhole pressure vs. Volume of drilling mud strength properties may be determined. In an embodiment, a
pumped and then elapsed time. packer element may be present and occasionally not deployed
FIG.2 generally illustrates agraph of pressure as a function 35 during a test to identify whether a formation weakened with
of time in a LOT where both surface pressure and annular time somewhere within the drilled section.
pressure while drilling are measured as a function of time. AFIT/LOT may be performed as disclosed in U.S. Patent
FIG. 3 is a schematic diagram of a drilling system accord App. Pub. 2009/0101340 to Jeffryes et al. assigned to the
ing to one or more aspects of the present disclosure. assignee of the present disclosure and incorporated by refer
FIG. 4 generally illustrates a graph of data from a LOT 40 ence in its entirety. For example, a FIT/LOT may be per
which plots bottomhole pressure as a function of elapsed time formed by a drilling system, Such as, for example, the drilling
for a formation of impermeable shale according to one or system 70 generally illustrated in FIG. 3.
more aspects of the present disclosure. The drilling system 10 may use a wired drill pipe (WDP)
FIGS. 5 and 12 generally illustrate analysis of the data in infrastructure and/or may comprise a plurality of wired drill
FIG. 4 according to one or more aspects of the present dis 45 pipes, described herein, to communicate downhole measure
closure.
FIG. 6 generally illustrates a graph of data from a FIT ments uphole during a FIT/LOT which may determine a
which plots bottomhole pressure as a function of elapsed time fracture initiation pressure of a formation located near the
bottom of a wellbore 71.
for a formation of impermeable shale according to one or More specifically, FIG.3 depicts aparticular stage of a well
more aspects of the present disclosure. 50 during drilling and completion. In this stage, an upper ele
FIG. 7 generally illustrates analysis of the data in FIG. 5
according to one or more aspects of the present disclosure. ment 71A of the wellbore 71 was formed through the opera
FIGS. 8-11, 13 and 14 generally illustrate methods accord tion of a drill string 72, in the upper wellbore segment 71a is
ing to one or more aspects of the present disclosure. lined with and Supported by a casing String 73 cemented in the
FIG. 15 generally illustrates a matrix representation of upper wellbore segment 71a. An initial portion of a lower,
Hooke's law for a formation which is transversely isotropic 55 uncased segment 71b of the wellbore 71 was formed by the
and vertically anisotropic. drill string 72. In particular, for the depicted stage, a drill bit
FIG. 16 generally illustrates log measurements and their 74 of the drill string 72 drilled through a casing show at a
relationship to the stiffness tensor illustrated in FIG. 15. lower end 75 of the casing string 73 and formed the beginning
FIGS. 17A and 17B are tables summarizing determination of the lower, uncased wellbore segment 71b.
of the pump stop pressure, the controlled fracture pressure 60 The FIT/LOT maybe performed before drilling of the
and the closure stress pressure according to one or more lower, uncased wellbore segment 71b continues so that the
aspects of the present disclosure. drilling operation may be controlled based on a fracture ini
tiation pressure for the lower, uncased wellbore segment 71b,
DETAILED DESCRIPTION namely the pressure at which the formation associated with
65 the lower, uncased wellbore segment 71b begins to fracture.
The present disclosure generally relates to a system and a The FIT/LOT also may enable an assessment of the cement
method for determining formation strength of a well. More ing of the most-recently installed casing string section.
US 8,899,349 B2
5 6
To perform the FIT/LOT, communication through the well limit the volume that receives the mud flow during the LOT.
annulus that surrounds the drill string 72 is closed to enable Thus, instead of introducing and pressurizing fluid in the
the bottom hole pressure, namely the pressure in an uncased entire well annulus, up to the BOP40, the pressurized region
bottom hole region 78, to increase in response to an incoming only extends from the bottom of the wellbore 71 to the packer
flow introduced from the surface of the wellbore 71. As one 93.
example, a blowout preventer (BOP) 80 of the system 70 may Interpretation of the results of the FIT/LOT may utilize the
be operated to close, or seal, the annulus of the wellbore 71 at pressure and flow rates measured in the wellbore 71 during
the Surface. After the annulus is closed, a surface pump 82 the wellbore fluid pressurization and subsequent flow into the
may be operated to establish a relatively constant and Small tested formation. Surface measurements and/or downhole
volumetric rate mud flow 85 into the wellbore 71. The closed 10
annulus prevents the pump system 82 from receiving return measurements may be utilized. The LOT procedure may be
mud from the wellbore 71 during the FIT/LOT. automatically or manually stopped before an uncontrolled
The mud flow may be introduced at the surface of the hydraulic fracture is propagated into the tested formation as
wellbore 71 into the central passageway of the drill string 72, discussed in the following examples.
rounded downhole through the central passageway of the drill 15 In a first example, a LOT may test a formation of imper
string 72 to flow nozzles (not shown) that are located near the meable shale. FIG. 4 generally illustrates a graph 30 of mea
lower end of the drill string 72, and delivered through the surements obtained in a LOT test for a formation of imper
nozzles to the bottom hole region 78 of the wellbore 71. In meable shale where water-based drilling mud was injected
general, the pumping of the mud into the wellbore 71 may into the wellbore 71 from the surface, and the measured
continue until one or more measured downhole parameters downhole wellbore pressure was allowed to increase. Surface
indicate that mud is lost into the formation or mud is lost cementing pumps measured the pressure and flow rate data.
outside of the casing string 73 due to an insufficient cement The pressure gauge resolution is approximately 2 psi.
ing job around the casing string 73. The latter cause typically Although the resolution of a typical downhole pressure gauge
is indicated early on in the FIT/LOT, as mud loss outside of may be orders of magnitude better, Such a pressure gauge
the casing string 73 due to an insufficient cementing job 25 resolution is adequate as shown hereafter.
occurs at a relatively low pressure. As shown in FIG. 4, in this example, the abrupt pressure
In accordance with examples that are described herein, a decrease at 0.57 hours indicates the UFP namely the pressure
FIT/LOT may be conducted based on real-time measure at which an uncontrolled hydraulic fracture is initiated. In this
ments that are acquired by downhole sensing devices and are example, the pumps were stopped at 0.586 hours which is 54
communicated uphole to the Surface of the well using a wired 30 seconds after the UFP was reached. In this example, the
wellbore 71 remained closed until 0.81 hours to obtain the
infrastructure of the drill string 72. For example, the drill
string 72 may have a wired drill pipe (WDP) infrastructure94 closure stress, and a surface valve was opened at 0.81 hours to
which may include (as a non-limiting example) wire seg release the remaining pressure.
ments 95 that may be partially embedded in the housing of the The data labeled "Injection #3 in FIG.4, namely the data
drill pipe 72 and may include one or more repeaters 90 along 35 31, is plotted in the log-log plot 41 of delta pressure as a
the length of the drill string 72 to boost the signals between function of elapsed time in the graph 40 generally illustrated
wire segments 95. As an example, the drill string 72 may be in FIG. 5. During a FIT/LOT, the data at early times is domi
formed from jointed tubing sections, and each section may nated by the wellbore storage coefficient which describes the
have one or more wire segments 95, a repeater 90 and/or mass accumulation of drilling mud in the wellbore 71. The
electrical contacts, such as inductive coupler, flex coupler or 40 mass accumulation of drilling mud in the wellbore 71 is a
other device capable of transmitting data across the jointed function of the fluid compressibility because the surface
tubing sections, on either and of the section to form electrical pumps compress the drilling mud already present in the well
connections with the adjacent jointed tubing sections. The bore 71 at the beginning of the FIT/LOT. During this time
aspects described should not be deemed as limited to use of a period, minimal flow or no flow of the drilling mud into the
drill string, other types of conveyance may be used, such as 45 formation typically occurs and fracture initiation at the sand
jointed drill pipe without wired infrastructure 94, jointed drill face does not occur. The wellbore storage coefficient may be
pipe used with wireline communication, and/or coiled tubing computed the data at early times as follows:
with a communication infrastructure. Such as fiber optic,
wireline or the WDP infrastructure 94.
The drill bit 74 may be part of a bottom hole assembly
(BHA)96 of the drill string 72. The bottom hole assembly 96
50
9. d(LN (At))
24 6 (AP)