0 1 2 3 4 5 6 7 8

A
VPN CONTROLS PVT. LTD.
146A, HSIDC, SEC-59, BALLABGARH
FARIDABAD-121004, HARYANA (IND)
Tel.:0129-4154967-68
Email: vpnindia@gmail.com
B
COVER PAGE

Client / Company Name: OM ENGINEERING & CONSULTANCY

Project Application: ASH HANDLING SYSTEM

PLC PANEL (P.CODE-121) PANEL-2

Drawing No. VPN/17-18/137

D

Job No.: 137

Approved By R.K.V

E Drawn By: A.K.D

Created on 24/08/2017 Total Number of pages 15

MANUFACTURER CLIENT PROJECT Title COVER PAGE

F Drawn
VPN CONTROLS PVT. LTD. A.K.D Date: 24/08/2017
OM ENGINEERING & CONSULTANCY
137

ASH HANDLING SYSTEM Checked S.S REV:

146A, HSIDC, SEC-59, BALLABGARH ALLAHABAD PLC PANEL (P.CODE-121) PANEL-2
Job No:-

FARIDABAD-121004, HARYANA (IND) Approved R.K.V Sheet No : 1

Tel.:0129-4154967-68 211010
Email: vpnindia@gmail.com DRG. NO. VPN/17-18/137
 0 1 2 3 4 5 6 7 8

Table of contents
A
Page Page description Date

/1 COVER PAGE 20-May-17

/2 Table of contents : /1 - +WIRING DIAGRAM/7 27-Jun-17

/3 GENERAL SPECIFICATION 20-May-17

/4 PANEL GA 27-Jun-17

/5 IGA 27-Jun-17

/6 SYS CONFIGURATION 27-Jun-17

B
/10 Summarized Bill of material 20-May-17

/11 Summarized Bill of material 20-May-17

+WIRING DIAGRAM/1 POWER WIRING 27-Jun-17

+WIRING DIAGRAM/2 ON BOARD DO/DI WIRING 27-Jun-17

+WIRING DIAGRAM/3 4 DI/DO-1 WIRING 27-Jun-17

+WIRING DIAGRAM/4 PLC O/P RELAY WIRING 27-Jun-17

+WIRING DIAGRAM/5 I/P TERMINAL DETAILS 27-Jun-17

C
+WIRING DIAGRAM/6 O/P TERMINAL DETAILS 27-Jun-17

+WIRING DIAGRAM/7 POWER TERMINAL DETAILS 27-Jun-17

MANUFACTURER CLIENT PROJECT Title Table of contents : /1 - +WIRING DIAGRAM/7

F Drawn
VPN CONTROLS PVT. LTD. A.K.D Date: 24/08/2017
OM ENGINEERING & CONSULTANCY
137

ASH HANDLING SYSTEM Checked S.S REV:

146A, HSIDC, SEC-59, BALLABGARH ALLAHABAD PLC PANEL (P.CODE-121) PANEL-2
Job No:-

FARIDABAD-121004, HARYANA (IND) Approved R.K.V Sheet No : 2

Tel.:0129-4154967-68 211010
Email: vpnindia@gmail.com DRG. NO. VPN/17-18/137
 0 1 2 3 4 5 6 7 8

A
GENERAL SPECIFICATION

1)Enclosure Make : VPN Control Pvt. Ltd.

2)Panel Dimention(mm) : 800(H) X 600(W) X250 (D)

B
3) Sheet Thickness:
Frame : 2 mm Thick CRCA Sheet Steel

Door & Gland Plate : 1.6mm for Door & 3mm for Gland Plate

4) Paint Shade-Inside : RAL 7032

5) Paint Shade-Outside : RAL 7032
C
6) Paint Shade(Frame,Base channel/Stool)-Both Side : BLACK
7) Degree of Protection : IP42
8) Mounting Plate Shade : ORANGE
9) Rear Access : NA
D 10) Rear Door : NA
11) Cable Entry & Exit (Power Cables) : Bottom
12) Cable Entry & Exit (Auxiliary Cables) : Bottom

13) Canopy : NO

POWER SUPPLY 1 PHASE 2 WIRE, 220V AC, 50HZ

MANUFACTURER CLIENT PROJECT Title GENERAL SPECIFICATION

F Drawn
VPN CONTROLS PVT. LTD. A.K.D Date: 24/08/2017
OM ENGINEERING & CONSULTANCY
137

ASH HANDLING SYSTEM Checked S.S REV:

146A, HSIDC, SEC-59, BALLABGARH ALLAHABAD PLC PANEL (P.CODE-121) PANEL-2
Job No:-

FARIDABAD-121004, HARYANA (IND) Approved R.K.V Sheet No : 3

Tel.:0129-4154967-68 211010
Email: vpnindia@gmail.com DRG. NO. VPN/17-18/137
 0 1 2 3 4 5 6 7 8

250 mm 600 mm 250 mm

A
PLC PANEL
CODE-121
PANEL-2

HMI
TD-400 4" FAN
CUTOUT

B
HOOTER
CUTOUT
800 mm

800 mm

800 mm
FAULT FAULT
ACK. RESET

4"
C
FILTER

100 mm
100 mm

100 mm

FRONT VIEW
LEFT VIEW RIGHT VIEW
D
600 mm
250 mm

GENERAL SPECIFICATIONS :-

GLAND PLATE DOOR: 1.6 mm CRCA sheet

E ENCLOSURE: 1.6 mm CRCA sheet
BOTTOM VIEW MOUNTING: 2 mm CRCA sheet

POWDER COAT COLOUR

PANEL:RAL 7032
MOUNTING PLATE:Orange
BASE : 3MM HR SHEET BLACK
MANUFACTURER CLIENT PROJECT Title PANEL GA
F Drawn
VPN CONTROLS PVT. LTD. A.K.D Date: 24/08/2017
OM ENGINEERING & CONSULTANCY
137

ASH HANDLING SYSTEM Checked S.S REV:

146A, HSIDC, SEC-59, BALLABGARH ALLAHABAD PLC PANEL (P.CODE-121) PANEL-2
Job No:-

FARIDABAD-121004, HARYANA (IND) Approved R.K.V Sheet No : 4

Tel.:0129-4154967-68 211010
Email: vpnindia@gmail.com DRG. NO. VPN/17-18/137
 0 1 2 3 4 5 6 7 8

600 mm
A

DS 1 PANEL LIGHT

1MCB1 1MCB2 1MCB4 1MCB6

32A DP 6A SP 6A SP 6A SP

150 mm
SMPS
SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS
4.2A
B
5SX2 5SX2 5SX2 5SX2 5SX2 5SX2 5SX2

1MCB3 1MCB5
6A SP 6A SP

800 mm
SIEMENS
S7-200 CN SKT
SF

RUN
Q0

150 mm
ST OP

CPU 224

I0 SIEMENS

CPU 224

RB-01
1+ 1- 2+ 2- 3+ 3- 4+ 4- 5+ 5- 6+ 6- 7+ 7- 8+ 8-
150 mm

D C1 O1 P1 C2 O2 P2 C3 O3 P3 C4 O4 P4 C5 O5 P5 C6 O6 P6 C7 O7 P7 C8 O8 P8

M6/8.P M6/8.P M6/8.P M6/8.P M6/8.P M6/8.P M6/8.P M6/8.P M6/8.P M6/8.P M6/8.P M6/8.P M6/8.P M6/8.P M6/8.P M6/8.P M6/8.P M6/8.P M6/8.P M6/8.P M6/8.P M6/8.P M6/8.P M6/8.P M6/8.P M6/8.P M6/8.P
150 mm

DI TERMINAL& 24V FUSE TERMINAL DO TERMINAL 220V FUSE TB

E

IGA
MANUFACTURER CLIENT PROJECT Title IGA
F Drawn
VPN CONTROLS PVT. LTD. A.K.D Date: 24/08/2017
OM ENGINEERING & CONSULTANCY
137

ASH HANDLING SYSTEM Checked S.S REV:

146A, HSIDC, SEC-59, BALLABGARH ALLAHABAD PLC PANEL (P.CODE-121) PANEL-2
Job No:-

FARIDABAD-121004, HARYANA (IND) Approved R.K.V Sheet No : 5

Tel.:0129-4154967-68 211010
Email: vpnindia@gmail.com DRG. NO. VPN/17-18/137
 0 1 2 3 4 5 6 7 8

B
OM ENGG. & CONSULTANCY
C
PLC PANEL
D
4 SYSTEM
E
PROJECT CODE-121
MASTER+SLAVE,MASTER+SLAVE

MANUFACTURER CLIENT PROJECT Title SYS CONFIGURATION

F Drawn
VPN CONTROLS PVT. LTD. A.K.D Date: 24/08/2017
OM ENGINEERING & CONSULTANCY
137

ASH HANDLING SYSTEM Checked S.S REV:

146A, HSIDC, SEC-59, BALLABGARH ALLAHABAD PLC PANEL (P.CODE-121) PANEL-2
Job No:-

FARIDABAD-121004, HARYANA (IND) Approved R.K.V Sheet No : 6

Tel.:0129-4154967-68 211010
Email: vpnindia@gmail.com DRG. NO. VPN/17-18/137
 0 1 2 3 4 5 6 7 8

R1
A R1 /

N1
N1 /

PE / 2.5:A

1 1 1 1
1MCB2 1MCB3 1MCB4 1MCB5
6A 2 6A 2 6A 2 6A 2

106 N1
R1 N1

SMPS
C 220V/24VDC
4.5A
101

104

107
1MCB1
DP,32A 1
1MCB1
2MCB6
6A 2

24VDC

0VDC

110
N1

N1
DS1 DS1
D
102 103 N1
R N PE
PL1 WIRING+5SW1 24VDC 0VDC
11W 5A
E
PANEL LIGHT
CFL 230V FAN
L N
TB-2 1 2 3 4 TB-3 1 2 3 4
CF1

COM-1

COM-2

COM-3

COM-4
24V-1

24V-2

24V-3

24V-4
E
TB-1 TB-1 TB-1
1 2 3 PE TO CONTROL
230 VAC

MAIN INCOMING SUPPLY SHORTING TB FOR 24V SHORTING TB FOR COM

220 VAC, 50HZ

MANUFACTURER CLIENT PROJECT Title POWER WIRING

F Drawn
VPN CONTROLS PVT. LTD. A.K.D Date: 24/08/2017
OM ENGINEERING & CONSULTANCY
137

ASH HANDLING SYSTEM Checked S.S REV:

146A, HSIDC, SEC-59, BALLABGARH ALLAHABAD PLC PANEL (P.CODE-121) PANEL-2
Job No:-

FARIDABAD-121004, HARYANA (IND) Approved R.K.V Sheet No : 1

Tel.:0129-4154967-68 211010
Email: vpnindia@gmail.com DRG. NO. VPN/17-18/137
 0 1 2 3 4 5 6 7 8

2.8:A / 24VDC 24VDC / 2.0:A

A
2.8:A / 0VDC 0VDC / 2.0:A

PE

A2 A2 A2 A2 A2 A2 A2 A2
1R1 1R2 1R3 1R4 1R5 1R6 1R7 1R8
A1 A1 A1 A1 A1 A1 A1 A1

24VDC

24VDC

24VDC
B

0VDC

0VDC

0VDC
Q0.0

Q0.1

Q0.2

Q0.3

Q0.4

Q0.5

Q0.6

Q0.7

Q1.0

Q1.1
SIEMENS
SIMATIC
S7-200

SF
C 1M 1L+ 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 2M 2L+ 1.0 1.1 M L+
RUN
STOP Q0 Q1 CPU224
.0 .1 .2 .3 .4 .5 .6 .7 .0 .1

I0 I1
.0 .1 .2 .3 .4 .5 .6 .7 .0 .1 .2 .3 .4 .5

M L+
1M 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 2M 1.0 1.1 1.2 1.3 1.4 1.5
D

PORT1
0VDC

0VDC

0VDC
I0.0

I0.1

I0.2

I0.3

I0.4

I0.5

I0.6

I0.7

I1.0

I1.1

I1.2

I1.3

I1.4

I1.5
E
XA01 01 02 03 04 05 06 07 08 09 10 11 12 13 14

13 13
14 /4.2:C 13
14 /4.2:C 13
14 /4.3:C 13
14 /4.3:C 13
14 /4.4:C 13
14 /4.4:C 13
14 /4.5:C 14 /4.5:C
CPU 224 WIRING
MANUFACTURER CLIENT PROJECT Title ON BOARD DO/DI WIRING
F Drawn
VPN CONTROLS PVT. LTD. A.K.D Date: 24/08/2017
OM ENGINEERING & CONSULTANCY
137

ASH HANDLING SYSTEM Checked S.S REV:

146A, HSIDC, SEC-59, BALLABGARH ALLAHABAD PLC PANEL (P.CODE-121) PANEL-2
Job No:-

FARIDABAD-121004, HARYANA (IND) Approved R.K.V Sheet No : 2

Tel.:0129-4154967-68 211010
Email: vpnindia@gmail.com DRG. NO. VPN/17-18/137
 0 1 2 3 4 5 6 7 8

3.8:A / 24VDC 24VDC / 3.0:A

A
3.8:A / 0VDC 0VDC / 3.0:A

SPARE

24VDC
0VDC

Q2.0

Q2.1

Q2.2

Q2.3
C
1M 1L+ 0.0 0.1 0.2 0.3
.0 .1 .2 .3
Q
4 DI/4 DO
.0 .1 .2 .3
I

D 2M 0.0 0.1 0.2 0.3

0VDC

I2.0

I2.1

I2.2

I2.3
PE
E

4DI/DO WIRING XA01 15 XA01 16 XA01 17 XA01 18

MANUFACTURER CLIENT PROJECT Title 4 DI/DO-1 WIRING

F Drawn
VPN CONTROLS PVT. LTD. A.K.D Date: 24/08/2017
OM ENGINEERING & CONSULTANCY
137

ASH HANDLING SYSTEM Checked P.K REV:

146A, HSIDC, SEC-59, BALLABGARH ALLAHABAD PLC PANEL (P.CODE-121) PANEL-2
Job No:-

FARIDABAD-121004, HARYANA (IND) Approved R.K.V Sheet No : 3

Tel.:0129-4154967-68 211010
Email: vpnindia@gmail.com DRG. NO. VPN/17-18/137
 0 1 2 3 4 5 6 7 8

XY01 1 XY01 2 XY01 3 XY01 4 XY01 5 XY01 6 XY01 7 XY01 8

RQ0.0 RQ0.1 RQ0.2 RQ0.3 RQ0.4 RQ0.5 RQ0.6 RQ0.7

CONVEYING ON OUTPUT 105/106

CONVEYING ON OUTPUT 107/108

105/106

107/108
13 13 13 13 13 13 13 13
1R1 1R2 1R3 1R4 1R5 1R6 1R7 1R8
/2.2:B 14 /2.3:B 14 /2.3:B 14 /2.3:B 14 /2.3:B 14 /2.4:B 14 /2.4:B 14 /2.4:B 14
C
DOME OPEN OUTPUT

DOME OPEN OUTPUT

HOOTER ON

SPARE

SPARE

SPARE
4.6:D / 110
110 110 / 4.1:D
D

RELAY OUTPUT
E

MANUFACTURER CLIENT PROJECT Title PLC O/P RELAY WIRING

F Drawn
VPN CONTROLS PVT. LTD. A.K.D Date: 24/08/2017
OM ENGINEERING & CONSULTANCY
137

ASH HANDLING SYSTEM Checked S.S REV:

146A, HSIDC, SEC-59, BALLABGARH ALLAHABAD PLC PANEL (P.CODE-121) PANEL-2
Job No:-

FARIDABAD-121004, HARYANA (IND) Approved R.K.V Sheet No : 4

Tel.:0129-4154967-68 211010
Email: vpnindia@gmail.com DRG. NO. VPN/17-18/137
 0 1 2 3 4 5 6 7 8
A
105 LVL. HI

106 LVL. HI

107 LVL. HI

108 LVL. HI
106 PS-1

108 PS-1
105 PS-1

107 PS-1
105 PS-2

107 PS-2
CONVEYING CONTROL PRESSURE 105 PS-3

CONVEYING CONTROL PRESSURE 107 PS-3

B
SURGE HOPPER LEVEL HIGH

SURGE HOPPER LEVEL HIGH

SURGE HOPPER LEVEL HIGH

SURGE HOPPER LEVEL HIGH

MASTER SEAL PRESSURE

MASTER SEAL PRESSURE

SLAVE SEAL PRESSURE

SLAVE SEAL PRESSURE

FAULT ACKNOWLEDGE
SYSTEM PRESSURE

SYSTEM PRESSURE

RESET HOTTER
SILO HIGH
+24VDC

+24VDC

+24VDC

SPARE
SPARE
SPARE
C
I0.0
I0.1

I0.2
I0.3

I0.4
I0.5

I0.6
I0.7

I1.0
I1.1

I1.2
I1.3

I1.4
I1.5

I2.0

I2.1

I2.2
I2.3
M6/8.P M6/8.P M6/8.P M6/8.P M6/8.P M6/8.P M6/8.P M6/8.P M6/8.P M6/8.P M6/8.P M6/8.P M6/8.P M6/8.P M6/8.P M6/8.P M6/8.P M6/8.P
D
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
MASTER 105 SLAVE 106 MASTER 107 SLAVE 108
E
XA01
INPUT TERMINAL DETAILS
MANUFACTURER CLIENT PROJECT Title I/P TERMINAL DETAILS
F Drawn
VPN CONTROLS PVT. LTD. A.K.D Date: 24/08/2017
OM ENGINEERING & CONSULTANCY
137

ASH HANDLING SYSTEM Checked S.S REV:

146A, HSIDC, SEC-59, BALLABGARH ALLAHABAD PLC PANEL (P.CODE-121) PANEL-2
Job No:-

FARIDABAD-121004, HARYANA (IND) Approved R.K.V Sheet No : 5

Tel.:0129-4154967-68 211010
Email: vpnindia@gmail.com DRG. NO. VPN/17-18/137
 0 1 2 3 4 5 6 7 8

105/106 SV1

107/108 SV1
105/106 SV2

107/108 SV2
RQ0.0 DOME VALVE OPEN

RQ0.2 DOME VALVE OPEN

RQ0.1 CONVEYING ON

RQ0.3 CONVEYING ON

RQ0.4 HOOTER FAULT

B

SPARE
SPARE
SPARE
NEUTRAL
RQ0.5

RQ0.6
RQ0.7
C
M6/8.P M6/8.P M6/8.P M6/8.P M6/8.P M6/8.P M6/8.P M6/8.P M6/8.P

D
1 2 3 4 5 6 7 8 9

2A 230VAC FUSE TB

YA01
E
OUTPUT TERMINAL DETAILS

MANUFACTURER CLIENT PROJECT Title O/P TERMINAL DETAILS

F Drawn
VPN CONTROLS PVT. LTD. A.K.D Date: 24/08/2017
OM ENGINEERING & CONSULTANCY
137

ASH HANDLING SYSTEM Checked S.S REV:

146A, HSIDC, SEC-59, BALLABGARH ALLAHABAD PLC PANEL (P.CODE-121) PANEL-2
Job No:-

FARIDABAD-121004, HARYANA (IND) Approved R.K.V Sheet No : 6

Tel.:0129-4154967-68 211010
Email: vpnindia@gmail.com DRG. NO. VPN/17-18/137
 0 1 2 3 4 5 6 7 8

24V DC+
24V DC+
24V DC+
24V DC+
24V DC+

24V DC-
24V DC-
24V DC-
24V DC-
24V DC-
R N PE
M6/8.P M6/8.P M6/8.P

1 2 3 1 2 3 4 5 1 2 3 4 5
D
TB-1 TB-2 TB-3

E
POWER TERMINAL DETAILS

MANUFACTURER CLIENT PROJECT Title POWER TERMINAL DETAILS

F Drawn
VPN CONTROLS PVT. LTD. A.K.D Date: 24/08/2017
OM ENGINEERING & CONSULTANCY
137

ASH HANDLING SYSTEM Checked S.S REV:

146A, HSIDC, SEC-59, BALLABGARH ALLAHABAD PLC PANEL (P.CODE-121) PANEL-2
Job No:-

FARIDABAD-121004, HARYANA (IND) Approved R.K.V Sheet No : 7

Tel.:0129-4154967-68 211010
Email: vpnindia@gmail.com DRG. NO. VPN/17-18/137