TCL Service Manual: TCL M28L (G) 2 Chassis

TCL
SERVICE MANUAL
TCL M28L(G)2 Chassis
1、 Caution………………………………………………………………………2
2、 Specification of Chassis ……………………………………………………5
3、Specification of IC…………………………………………………………12
4、BOM list …………………………………………………………………24
5、Alignment Procedure………………… … … ………………………… 38
6、Block Diagram………………………………… …………………………50
7、Schematic Diagram……………………… ……… ………………………51
8、PCB Layout……………………………… …………………………………52
9、Trouble Shooting………………… ………… …………… ………………53
10、Explode View Diagram………………… …………………………………56
This manual is the latest at the time of printing, and does not
include the modification which may be made after the printing, by
the constant improvement of product
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1、 Caution
Use of controls, adjustments or procedures other than those specified herein may result in
hazardous radiation exposure.
CA UTION: TO REDUCE THE RISK OF

CAUTION ELECTRICAL SHOCK, DO NOT REMOVE
RISK OF ELECTRIC COVER (OR BACK). NO USER SERVICEABLE
SHOCK DO NOT OPEN. PARTS INSIDE. REFER SER VICING TO
QUALIFIED SERVICE PERSONNEL.
The lighting flash with arrowhead symbol, with an equilateral triangle is intended to
alert the user to the presence of uninsulated dangerous voltage within the products
enclosure that may be of sufficient magnitude to constitute a risk of electric shock to
the person.
The exclamation point within an equilateral triangle is intended to alert the user to the
presence of important operating and maintenance (servicing) instructions in the
literature accompanying the appliance.
WARNING: TO REDUCE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT

EXPOSE THIS APPLIANCE TO RAIN OR MOISTURE.

IMPORTANT SAFETY INSTRUCTIONS
CAUTION:
Read all of these instructions. Save these instructions for later use. Follow all Warnings and
Instructions marked on the audio equipment.
1. Read Instructions- All the safety and operating instructions should be read before the product is operated.
2. Retain Instructions- The safety and operating instructions should be retained for future reference.
3. Heed Warnings- All warnings on the product and in the operating instructions should be adhered to.
4. Follow Instructions- All operating and use instructions should be followed.
FOR YOUR PERSONAL SAFETY

1. When the power cord or plug is damaged or frayed, unplug this television set from the wall outlet and refer servicing to
qualified service personnel.
2. Do not overload wall outlets and extension cords as this can result in fire or electric shock.
3. Do not allow anything to rest on or roll over the power cord, and do not place the TV where power cord is subject to
traffic or abuse. This may result in a shock or fire hazard.
4. Do not attempt to service this television set yourself as opening or removing covers may expose you to dangerous
voltage or other hazards. Refer all servicing to qualified service personnel.
5. Never push objects of any kind into this television set through cabinet slots as they may touch dangerous voltage
points or short out parts that could result in a fire or electric shock. Never spill liquid of any kind on the television set.
6. If the television set has been dropped or the cabinet has been damaged, unplug this television set from the wall outlet
and refer servicing to qualified service personnel.
7. If liquid has been spilled into the television set, unplug this television set from the wall outlet and refer servicing to
qualified service personnel.
8. Do not subject your television set to impact of any kind. Be particularly careful not to damage the picture tube surface.
9. Unplug this television set from the wall outlet before cleaning. Do not use liquid cleaners or aerosol cleaners. Use a
damp cloth for cleaning.
10.1. Do not place this television set on an unstable cart, stand, or table. The television set may fall, causing serious injury
to a child or an adult, and serious damage to the appliance. Use only with a cart or stand recommended by the
manufacturer, or sold with the television set. Wall or shelf mounting should follow the manufacturer s instructions, and
should use a mounting kit approved by the manufacturer.
10.2. An appliance and cart combination should be moved with care. Quick stops, excessive force, and uneven surfaces
may cause the appliance and cart combination to overturn.

PROTECTION AND LOCATION OF YOUR SET
11. Do not use this television set near water ... for example, near a bathtub, washbowl, kitchen sink, or laundry tub, in a
wet basement, or near a swimming pool, etc.
Never expose the set to rain or water. If the set has been exposed to rain or water, unplug the set from the wall
outlet and refer servicing to qualified service personnel.
12. Choose a place where light (artificial or sunlight) does not shine directly on the screen.
13. Avoid dusty places, since piling up of dust inside TV chassis may cause failure of the set when high humidity persists.
14. The set has slots, or openings in the cabinet for ventilation purposes, to provide reliable operation of the receiver, to
protect it from overheating. These openings must not be blocked or covered.
Never cover the slots or openings with cloth or other material.
Never block the bottom ventilation slots of the set by placing it on a bed, sofa, rug, etc.
Never place the set near or over a radiator or heat register.
Never place the set in a built-in enclosure, unless proper ventilation is provided.
PROTECTION AND LOCATION OF YOUR SET

15.1. If an outside antenna is connected to the television set, be sure the antenna system is grounded so as to provide some
protection against voltage surges and built up static charges, Section 810 of the National Electrical Code, NFPA No.
70-1975, provides information with respect to proper grounding of the mast and supporting structure, grounding of the
lead-in wire to an antenna discharge unit, size of grounding conductors, location of antenna discharge unit, connection
to grounding electrode, and requirements for the grounding electrode.
EXAMPLE OF ANTENNA GROUNDING AS PER NATIONAL ELECTRICAL CODE INSTRUCTIONS
EXAMPLE OF ANTENNA GROUNDING AS PER

NATIONAL ELECTRICAL CODE
ANTENNA
LEAD- IN WIRE
GROUND CLAMP
ANTENNA DISCHARGE
UNIT (NEC SECTION
810-20)
GROUNDING
CONDUCTORS
ELECTRIC SERVICE (NEC SECTION 810-21)
EQUIPMENT
GROUND CLAMPS
POWER SERVICE GROUNDING

NEC-NATIONAL ELECTRICAL CODE ELECTRODE SYSTEM
(NEC ART 250. PART H)
15.2. Note to CATV system installer : (Only for the television set with CATV reception)
This reminder is provided to call the CATV system installer s attention to Article 820-40 of the NEC that provides
guidelines for proper grounding and, in particular, specifies that the cable ground shall be connected to the grounding
system of the building, as close to the point of cable entry as practical.
16. An outside antenna system should not be located in the vicinity of overhead power lines or other electric lights or power
circuits, or where it can fall into such power lines or circuits. When installing an outside antenna system, extreme care
should be taken to keep from touching such power lines or circuits as contact with them might be fatal.
17. For added protection for this television set during a lightning storm, or when it is left unattended and unused for long
periods of time, unplug it from the wall outlet and disconnect the antenna. This will prevent damage due to lightning
and power-line surges.

2、 Specification of Chassis
PFS (Product Functional Specification)
Date:
ProductView......:
Report by............: Linda Wen M28L(G2)
Specs / Products
MasterData EM
Customer Id EM
Version 0.1
BOM No 04-D276BH-SA60
Brand
Reception
-Tuning - presets/channels 1.O
100 x
125
200
-Tuning - technology
PLL x
VST x
-Tuning - Indication
--- X
-Freq Bands
UVSH
Full-Cable x
-IF Freq
38MHz
38.9MHz X
45.75MHz
-TV Systems Off Air/Cable
NTSC M (3.58 - 4.5)
NTSC (4.43 - 5.5)
NTSC (4.43 - 6.5)
NTSC 3.58 x
NTSC 4.43 x
PAL B/G x
PAL D/K
PAL I
SECAM B/G
SECAM D/K
-Add Systems Ext In
NTSC 3.58
NTSC 4.43
NTSC Play Back x
PAL 60 x
-TV Systems Multi
NTSC
PAL x
-Sound Systems
AV Stereo x
NICAM
German Stereo
American Stereo
Korean Stereo
Picture - Processing
-Scan
Standard x
-Scan Modes
4:3 x
4:3 Expand
-Wide Screen Switching
-Combfilter
-Picture Control
Brightness x
Colour/Hue/ tint x
Contrast x
Color Temperature
Sharpness x
scan velocity modulation
LTI / CTI
Smart Pict. 4 Modes
Smart Pict. 5 Modes
Multiplicate picture scan mode
-Pict Enhancement
Active Control (without LNA)
Black Stretch x
dynamic skin
-Pict Noise Reduction
NR x
Page 1
Date:
ProductView......:
Specs / Products
Picture - Display
-Display Type
DV - CRT - Normal Flat x
DV-CRT-Pure Flat
DV - CRT - Super Flat
-Screen Format
4:3 x
Expand 4:3
16:9
-Size(Visual)" - size/vis. cm
14(13V) - 37/34 cm x
21(20V) - 55/51cm
25(00v) - 00/00cm
29(27v) - 72/68cm
34(00v) - 00/00cm
-Deflection System (CRT only)
1 Fh x
2 Fh
-Tube Technology (CRT only)
Iron x
Black Matrix x
Real Flat
-CRT Defl
090 degr x
100 degr
110 degr
500 degr
-CRT Gun
Stand Gun x
-CRT Magn field
Neutral
S Hemisphere x
North-Neutral
-Resolution
-Coating (only for D.V. sets)
-White Point
Sound
-Leaflet Power
01W
02W
04W x
06W
10W
12W
20W
-RMS Power Intern
1x1W
2x1W
2x2W 21"
2x3W
2x4W
2x5W
2X6W
2X10W
-RMS Power Extern
-Surround Sound
-Sound Features
AVL
Mute x
Smart Sound (4 modes)
-Sound Control
Balance
Bass
Bass Boost
Smart Sound 4 Modes
Smart Sound 5 Modes
Treble
Treble Boost
Volume x
Sound - Speakers
-Speaker configuration
2x1 x
Page 2
Date:
ProductView......:
Specs / Products
-Speakers used
Normal Range x
Full Range
User Interface
-Interface Name
Full interface X
-Voice Control
-Menu
Cursor Control X
-Menu Colours
-Menu Languages
Arabic
Chinese - Simplified
Chinese - Traditional
English X
Russian
Malay
Thai
-Record Select - sources:
-Special Features
On/Off Timer x
Sleep timer x
Game x
Notebook x
Calendar x
Auto Standby x
Channel Copying x
Channel Naming
Channel Lock
Favorite Channel x
Manual Skip
channel navigation
Personal Zapping
Signal Strength Indicator
V-chip with Smart Lock
Hotel Mode x
Recall
AT
High Sensitive
-Operational Features
Alternate Channel
Surf
-PP Features
One PP for all channels x
-Tuning / Install Features
Aut Cable/Ant. Select x
Auto Channel Prog x
Auto Store x
Factory Mode x
Fine Tuning x
Language Selection x
Manual Search/Store x
Service Mode x
-Clock/Timer Functions
Sleep timer x
Alarm Timer
Crystal Clock
Real Clock
Biological Clock x
-Local Controls Front
Channel +-
Mains Switch (Flush)
Volume +-
TV/AV
Auto search
menu
-Local Controls Top
Channel +- x
Volume +- x
TV/AV x
menu x
-Indicators - screen
Page 3
Date:
ProductView......:
Specs / Products
-Indicators - front
RC Recvd LED x
SB LED x
-Numb of Loc Cont (incl Mains)
5
7 x
-Number of Ind. (incl Mains)
1
-Local Controls (Old)
Remote Control
-Remote Control - scope
TV x
-Remote Control - type
Standard x
-Remote Control - typenr
E
F x
Q
RC115
-Remote Control - features
Connectors Rear
-Scart RGB+Y/C+CVBS
-Scart RGB+CVBS
-Scart CVBS+Y/C
-Component In (Y/U/V) Cinch
Ext(1) x
-Component In (YPbPr) Cinch
-In Y/C+Cinch(CVBS+St)
1x X
-In Y/C+Cinch(CVBS+Mo)
-In Y/C+Cinch(St)
-In BNC (CVBS)
-In Cinch(CVBS+Mo)
Ext(1)
-In Cinch(CVBS+St)
Ext2
-In VGA
-Out Y/C+Cinch(CVBS+St)
-Out Cinch(CVBS+St)
1x X
-Out Cinch(CVBS+Mo)
1x
-Out Cinch Audio Stereo
-Out Cinch Audio Mono
-Out Cinch Dolby Surround
-Out Cinch Subwoofer
-Dig Audio Out
-Loudspeakers
-Control Busses
-Feature Slot
-ITV Smart Port
-Terr. Antenna in
75 Ohms (IEC type) x
Guide + IR Blaster Jack
Connectors Front
-In Y/C + Cinch(CVBS+St)
-In Y/C + Cinch(CVBS+Mo)
-In Y/C + Cinch Stereo
-In Cinch (CVBS + St)
-In Cinch (CVBS+Mo)
Yes
-Headphone Out
Mini-Jack 3.5mm
-Feature Slot
-Cinch A/V in
Connectors Side
-In Y/C + Cinch(CVBS+St)
-In Y/C + Cinch Stereo
Yes x
-In Cinch (CVBS + Mo)
Yes
Page 4
Date:
ProductView......:
Specs / Products
-Headphone Out
Mini-Jack 3.5mm
-Cinch A/V in
-Cinch A/V out
Connectors Top
-Headphone Out
Connectors Mechanical
-Headphone
-Cinch A/V in/out
-Cinch Component
-Cinch Y/C
Styling
-Cabinet Name
-Configuration
DAS
Symm x
-Mechanics
-Speaker Visibility
Standard X
General
-Segment
Standard 4:3 X
-Chassis M28L
-Software Delivery Mode
-Software Version
-Mains Voltage
110V - 270V
90 - 260V
90-276 AutoV
160 - 260 V
230 - 240 V X
-Mains Frequency
50Hz X
-Type Mains Cord
FlatPin(Non-Polarised)
Australia / New Zealand

Euro
New Zealand
VDE
Power Consumption (P)TV in On 70W
Power Consumption SB in Watts
Less than 1 X
Less than 3
Less than 6
Less than 10
Power Consumption Semi SB in W
-Power in "ON" for
-Power in Standby for
-Power in "OFF" for
-INDICATION on BACKCOVER
Made-in in Family Sheet X
FCC/Elect Shock caution label
Serial label X
Warning label on backcover X
-Channel
National Org.-NO X
Final Equipment
-Packaging - methods
2 Colour Printing
Brown Carton
White Carton
-Documents and manuals
Instruction Book (User Manual) x
Adbertising Brochure
Extended Warranty Brochure
Guarantee Doc X
Screen Sticker
Approbation Labels X
Easy installation Guide
Plastic Bag X
Page 5
Date:
ProductView......:
Specs / Products
Warning label X
Warranty Card
-Languages DFU
Arabic
English x
Local Integration
Malay
Thai
-Cables Supplied
-Antenna Supplied
-Stand Supplied
-Aux Equipm Supplied
Batteries for RC (2 x AA) x
Miscellaneous
-Approbation
CB X
EMC X
-Tests
-Local Integration
PIP/POP
-Type
---
-Features
Digital Reception
-Transmission
-Profile/Level
Digital Software
-Services
Digital Connections
-Digital Rear
Built-in Data System
-Text Standard
No Text
-(Tele)text Features
1 Page text
10 Page text
-Nbr bacgrnd page/Mem Size
-Text Technology
-Digital Data handling
-Program Guide
Built-in Clock/Timer
-Type
-Features
Built-in Radio
-Type
Built-in PC display
VGA
XGA
SVGA
SXGA
WVGA
UXGA
-PC Synch
-PC Control
Built-in TV display
50i
60i
100i
60P
75P
Built-in Media Slots/ DVD driver
-Type of Medium
-Type of Deck
-Version of Deck
-Playback Formats
-Copy Protection Compliance
Phased Out Items
-Tuner/Frontend
-Sensitivity
-CRT EHT
-Lightning Protection
-Account
Page 6
Date:
ProductView......:
Specs / Products
-XX(Radio Antenna in)
-Non Volatile Memory
-In Y/C + Cinch(CVBS+Mo)
Version of deck
Page 7
2006/05/25
Tentative
P50/PWM7bit/TC2/Int0
YC Vcc 5V
Sync out / H/L out
DVcc
uP MPAGND
Monitor /VM out

TV Dig GND
P40/PWM14bit
AU Monitor out
P30/Int3/RXIN
IF IN
P20/Int5/Stop
P31/Int4/TC3
uP AVdd 5V
H.correction
/2nd SIF in
P63/LED2
IF Vcc 5V
Black Det
P52/SDA
APC Fil
P51/SCL
SAW
RF AGC
S-Reg.F
PIF PLL
IF GND
IF AGC
+
DC NF
+
Gout
Rout
Bout
+
P56
+
+
+
+
+
64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33
Cut-off Reg.
Confidential
Drive
ROM:䋴䋸kB Chroma Proc. IF FM
OSD R/G/B/Ys/I SW
RAM:2kB AGC DEMO
Font:16 x 18 C-BPF
ROM correction Display:32C x 12L PAL/NTSC
RGB switch De-emp
Color:8 Brightness AGC (on/off)
Character:384 Half-tone DET
I/O Half-tone Transparent VM AFT
10 I/O port Transparent
14-bit PWM x1 Y Proc.
7-bit PWM x1 Base Band Proc. C-Trap PIF Proc.
8-bit ADC Ext.x3 TINT Black stretch PAL/ NTSC demod
Int.x1 CCD 1H DL Int/Ext switch
870X CPU core Y gamma Auto.VCO
3
Romote preprocessor Color Uni-color Sharpness alignment
STOP/IDLE mode
16-bit int.timer x2 RGB Matrix
8-bit int.timer x2
Watchdog timer
Interrupt
Ext.x5 Int.x11
IIC bus interfece
Vert.Proc.
Ext.x1 Int.x1 Hor.Proc. Sound
V.C/D
Sync.sepa 䋫 TRAP
V.ramp
Hor.VCO HAFC-1
V.geometry
HAFC-2 H-shift
V.Drive ALC

ATT ATT BPF
XO
3、Specification of IC
3.1 TMPA8873CxBNG
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
+
AU out 2
+
+
+
V2 CVBS/Y
ABCL
AU out 1
Cin
TVout 2Vpp
Reset
H/Lout / SIF out

Y input
Cr input
Cb input
EXT AU 2
V1 IN 1Vpp
uP DVDD 5V
Vout
Vsaw
EXT AU 1
HAFC 1
P60/ADC8bit
P61/LED1/ADC8bit
+
P53/ADC8bit/TC1/Int2
+
Block Diagram
uP VVss
uP DVss
TV DEF GND
TV AGND
ALC filter
TEST
SCP
A Vcc 8V
8MHz
Hout
FBP
-6dB
Confidential TMPA8873CxBNG
Basic Structure Tentative
1. Internal Connections
TMPA8873 has two pieces of IC chip in one package, using Multi-Chip-Package (MCP) technology. One is a
micro controller (MCU) and the other one is a signal processor (SP) for a color TV. There are some internal
connections between these two ICs for handling below signals.
Signal Name Direction Description
1 SCL M to S Internal IIC bus SCL

2 SDA Bi-direction Internal IIC bus SDA
3 OSD R M to S OSD signal connection
4 OSD G M to S OSD signal connection
5 OSD B M to S OSD signal connection
6 OSD Y/BL M to S OSD display control
7 OSD I, CS OUT M to S OSD half-tone control/Test pattern signal
8 C-Video S to M Composite video signal from internal video switch, for CCD
9 C-Sync S to M Composite sync. signal from sync. Separator, for CCD
10 HD S to M Horizontal timing pulse regenerated from FBP, for OSD
11 VD S to M Vertical timing pulse from sync. Separator, for OSD
12 CLK M to S 8 MHz clock
13 AVDD M to S Reference voltage for C-Video interface
14 ADC S to M A/D converter monitoring RF-AGC, R-Y and B-Y
Functions of SP from MCU are controllable through the IIC bus of the internal connections.
2. Power Supply
TMPA8873 has some power supplies and GND pins. Power supplies related MCU must be applied at the
first. Power supplies for H.VCC and TV D.VCC are the second with at least 100 ms delay after MCU power ON.
The other power supplies are the last, which are recommended to be supplied from a regulator circuit using
FBP.
3. Crystal Resonator
TMPA8873 requires only one crystal resonator, in stead that a conventional two-chip solution requires two
resonators at least, one for MCU and the other one for SP. An oscillation clock with the crystal resonator of
TMPA8873 is supplied for MCU operation, PIF VCO automatic alignment, alignment free AFT, chroma
demodulation and horizontal oscillation. The oscillation frequency is very important so that those of functions
work properly, so that designing the oscillation frequency accurately is required. The spec of crystal is
recommended to be within
fosc: 8 MHz +/−20 ppm
ftemp: 8 MHz +/−40 ppm (−20°C to +65°C)
While RESET of MCU is active, the MCU function stops. Hardware and software initialization sequence
including power supplies control is required, because status of any hardware after the RESET period is
unknown especially horizontal oscillator which is a very basic timing generator of SP operation.
4 2006/05/25

TERMINAL INTERFACE Tentative
MCU BLOCK
Pin
Pin Name I/O Function Interface Circuit
No.
P61 I/O
(/KWU5) (Input) Key on wake up input
1
(AIN5) (Input) A/D converter analog input
(LED1) (Output) LED output
P60 I/O
2 (/KWU4) (Input) Key on wake up input
P53 I/O
(/KWU0) (Input) Key on wake up input
3
(TC1) (Input) Timer/counter input
(INT2) (Input) External interrupt input
(SCK1) (I/O) SIO serial clock input / output
Power
4 up DVss
Supply
GND ⎯
Reset signal input or watchdog

timer output
5 Reset I/O
Address trap reset output
System clock reset output
5 2006/05/25

Pin
No.
Pin Name I/O Function Tentative
Interface Circuit
6 Xout Output
X’tal connecting pins
7 Xin Input
8 TEST Input Test pin for out-going test
Power Vdd
9 up DVdd
Supply Supply 5V
-
Power
10 up VVss
Supply
GND for Slicer circuit ⎯
Power
54 up AGND
Supply
GND for Oscillator circuit ⎯
Power Vdd for Oscillator circuit

55 up AVdd
Supply Supply 5V ⎯
56 P56 I/O
P52 I/O
(SDA) (I/O)
57 IIC bus serial data input / output
SIO serial data output
(SO1) (Output)
6 2006/05/25

Pin
No.
Interface Circuit
P51 I/O
(SCL) (I/O)
58 IIC bus serial clock input / output
SIO serial data input
(SI1) (Input)
P50 I/O
(/PWM8) (Output) 7-bit D/A conversion (PWM)
59 output
(TC2) (Input) Timer/Counter input
(INT0) (Input) External interrupt input
P40 I/O
60 14/12-bit D/A conversion (PWM)
(/PWM0) (Output)
output
P20 I/O
61 (/INT5) (Input) External interrupt input
(/STOP) (Input) STOP mode release signal input
P31 I/O
62 (INT4) (Input) External interrupt input
(TC3) (Input) Timer/Counter input
7 2006/05/25

Pin
No.
Interface Circuit
P30 I/O
External interrupt input
63 (INT3) (Input)
Remote control signal
(RXIN) (Input)
preprocessor input
P63 I/O
64
(LED2) (Output) LED output
8 2006/05/25

SIGNAL PROCESSOR BLOCK Tentative

Pin
Pin Name Function Interface Circuit I/O Signal
No.
TV DEF GND terminal for TV DEF
11 ⎯ ⎯
AGND block.
17
12 FBP in Input terminal for FBP. 12

200Ω 10kΩ
11
17
Output terminal for 50Ω

13 H out 13
Horizontal driving pulse.
11
17
Terminal to be connected 100Ω

capacitor for H AFC filter. 300Ω 33kΩ
14 HAFC 1 14
This terminal voltage
controls H VCO frequency.
11
17
Terminal to be connected
capacitor to generate V saw
1kΩ
6kΩ
signal. 15
15 V saw 5kΩ
V saw amplitude is kept
constant by V AGC
function.
11
17
200Ω
Output terminal for Vertical 16

200Ω 7.5kΩ
16 V out
driving pulse.
11
Vcc terminal for DEF, RGB,
Audio out and PIF out
17 AVcc 8V ⎯ ⎯
circuit.
Supply 8V.
18 TV A GND GND terminal for TV block. ⎯ ⎯
47
5kΩ
19 Cb in Input terminal for Cb signal.
19
5kΩ
18
9 2006/05/25

Pin
No.
Pin Name Function Interface Circuit Tentative
I/O Signal
47
1.5kΩ
20 Y in Input terminal for Y signal. 20

1.5kΩ
11kΩ
18
47
5kΩ
21 Cr in Input terminal for Cr signal.
21
5kΩ
18
17
5kΩ
35kΩ
Input terminal for Audio 22
200Ω
22 Ext Au1
35kΩ
signal 1.
18
47
1.5kΩ
Input terminal for Chroma 23
23 C in
40kΩ
signal.
18
47
1.5kΩ
Input terminal for Video 24
1.5kΩ
24 V2 in
signal. 11kΩ
18
17
25 ALC filter capacitor for ALC (Audio 200Ω 5kΩ
25
Level Control).
18
47
1.5kΩ
Input terminal for Video
26 V1 in signal. 26
1.5kΩ
(Input level = 1 Vp-p) 11kΩ
18
47
31kΩ
Input terminal for ABL/ACL

27 ABCL 27
control. 2kΩ
18
10 2006/05/25

Pin
No.
I/O Signal
17
Output terminal 1 for Audio

28 Au out 1 28
signal.
18
17
Output terminal 2 for Audio

29 Au out 2 29
signal.
40
17
Output terminal for detected

30 TV out 30
PIF signal.
18
36
1bit DAC Output terminal for 1bit

31
/SIF out DAC or detected SIF signal. 31
40
5kΩ 17
35kΩ
Input terminal for Audio 32
200Ω
32 Ext Au2 in
35kΩ
signal 1.
18
36
70kΩ
500Ω 6pF
H correc / Input terminal for H 33
30kΩ
33
SIF in correction and 2nd SIF.
30kΩ
30pF
40
17
20kΩ
Terminal to be connected 2kΩ 500Ω

capacitor for DC Negative 34 3kΩ
34 DC NF
Feedback from SIF Det
output.
18
36
with loop filter for PIF PLL.
4kΩ
15kΩ 500Ω 2kΩ

35 PIF PLL This terminal voltage is
35
controlled PIF VCO
frequency.
40
Vcc terminal for IF circuit.

36 IF Vcc 5V ⎯
Supply 5V.
11 2006/05/25

Pin
No.
I/O Signal
17
Terminal to be connected 5kΩ

37
37 Reg Fil capacitor for stabilizing
5kΩ
internal bias.
18
17
Output terminal for External

AUDIO audio signal or TV audio
38
Monitor out signal selected by BUS 38
(Audio SW).
18
36
6kΩ
100Ω 20kΩ
Terminal to be connected 39
1.2kΩ 1.2kΩ
39 IF AGC 500Ω
with IF AGC filter.
2kΩ
40
40 IF GND GND terminal for IF circuit. ⎯
36
50kΩ
Input terminals for IF
20pF
signals. 41
41 42
20pF
IF in Pin41 and Pin42 are both
1.4kΩ
42 1.4kΩ
50kΩ
input poles of differential
amplifier.
40
36
Output terminal for RF AGC 200Ω 2kΩ

43 RF AGC 43
control level.
40
47
with Black Det filter for
4kΩ
44 Black Det black stretch. 44

4kΩ
18
17
Output terminal for monitor

SVM / function. Also output 45
200Ω
45
500Ω
Monitor terminal for SVM signal.

Selectable through IIC bus
18
47
with APC filter for Chroma
500Ω
demodulation. 46
500Ω 152kΩ
46 APC filter
This terminal voltage
controls frequency of
VCXO.
18
12 2006/05/25

Pin
No.
I/O Signal
Vcc terminal for Y/C circuit.

47 YC Vcc 5V ⎯ ⎯
Supply 5V.
Output terminal for Sync 17
pulse.
A pull up resister is required 48
5kΩ
48 Sync out because of its open
100Ω
collector output.
(Pull up resister: minimum
4.7kohm) 11
Vcc terminal for Digital

block.
This terminal voltage is
clipped about 3.3V by
49 DVCC ⎯ ⎯
regulator circuit.
Supply DVCC voltage from
A VCC 8V(#17) voltage via
270Ω.
Output terminal for R signal. 17
50 R out
Output terminal for G 50

51 G out 100Ω
signal. 51
Output terminal for B signal. 52
52 B out 18
GND terminal for digital
53 TV DGND ⎯ ⎯
block.
13 2006/05/25

Microcontrollers Descriptions (MROM version: TMPA8873CMBNG /CPBNG /CRBNG /CSBNG)
Tentative
TV signal processor interface
CLK P32 P33 P64 to P67 P70, 71 P57 P54 P34, 35
R, G, B, VD
Display Character Jitter
Memory ROM Y/BL Elimination
HD I CSOUT
Power Supply
up AVDD Ring
On-screen display circuit
up MPAGND Oscillator
P6 P7 P5
Power Supply
up DVDD TLCS-870/X Data Memory
up DVSS CPU core (RAM) Data Slicer ROM corrective circuit
up VVSS
Reset I/O Test Pin

RESET Program Counter
Interrupt Controller
System Controller
TEST
Standby Controller
Resonator Time Base 16-bit 8-bit Program Memory
Connecting Pins Timing Generator Timer Timer Timer/Counter (ROM)
XIN High Clock TC1 TC2 TC3 TC4
Watchdog
XOUT frequency Generator
Timer
Inst. Register
Inst. Decoder
P2 P4 DA Converter P5 8-bit Key on P6 Video signal Remote P3 Serial Bus

(PWM) AD wake up output control signal Interface
P20 P40 P50 to P53, 56 P60 to P61, 63 P30, 31

I/O Ports
14 2006/05/25

4、BOM LIST
PART NO. SEPC SINGLE LOCATION UNIT
11-0BC337-0BX TRANSISTOR (NPN) BC337-40 1 Q1501 PC
13-00AS12-13B IC AS1213B 1 IC1501 PC
14-IRE05B-XX0 IR EMITTING DIODE TSAL6200 1 D1501 PC
18-CB0221-JNX RES. C.F. 220 OHM 1/6W +/-5% 1 R1503 PC
18-CB0229-JNX RES. C.F. 2.2 OHM 1/6W +/-5% 1 R1501 PC
25-HBB479-M1X CAP. ELEC 4.7 UF 10V +/-20% 1 C1504 PC
26-EBP101-JCS CAP. CER 100 PF 50V +/-5% 2 C1501;C1502 PC
26-EBP104-ZFS CAP. CER 0.1UF 50V +80%/-20% 1 C1503 PC
40-UOCASF-RMA1XGP.C.B REMOTE HANDSET BD 1 PC
45-COS455-KY1 CERAMIC RESONATOR 455KHZ 1 X1501 PC
TV DEC RUBBER KEY ELEC -- 01
49-HS46F0-00XAA 1 PC
00 00 R=N
55-HS46FB-0HA5F LOWER CASE - REMOTE HANDSET 1 PC
55-HS46FD-0HA5F DOOR BATTERY - REMOTE HANDSET 1 PC
55-HS46FT-0HA5C UPPERCASE-REMOTEHANDSET 1 PC
58-HS46F4-VUI9A INLAY REMOTE HANDSET 1 PC
63-B26060-BT2G S/T SCREW B 2.6 X 6 BT 1 PC
67-X26968-0E2 BATT. TERMINAL (+/-) 1 PC
67-X31028-0E2 SPRING - BATTERY (-) 1 PC
67-X31029-0E2 SPRING - BATTERY (+) 1 PC
74-009022-60C POLYBAG HANDSET (9CMX22CM) 1 PC
T8-0M28LF-RM2 ASS'Y-REMOTE CONTROL BDEQU 1 PC
62-227680-0UA BRACKET ABS-KINGFA 606 (UO) 1 PC
62-227680-1UA FBT BRACKET 1 PC
36-DEG210-DX3L DEGAUSSING COIL XC-JQ2280 1 PC
41-GND021-LX0 ASS'Y-GND BRAID 21“CRT 1 FOR CRT GROUNDING PC
42-51208D-XX1G SPEAKER 8 OHM 5W (52MMX120MM) 2 W601;W602 PC
44-21RFLM-HF4A 21SLIM CRT A51ERS357X440/M 1 PC
46-13902H-02XG HS 2P 2468#22 360 S11-2Y/7MM 1 P601H FOR M. BD P601 PC
46-27688H-04XG HS 4P A/B 400/13 RBGW TJC1/4Y 1 FOR DY COIL PC
46-35196H-02XG HS 2P22 570/7 TJC3-2Y 1 P602H FOR M. BD P602 PC
54-113970-0U0 PVC TUBE AWG NO.5 0.32 FOR SPK HOUSING M
54-114000-00X FELT TAPE (150MMX19MMX0.3MM) 4 MTG FRONT CAB. PC
54-205140-000 SPACER CRT MOUNTING T=2MM 4 MTG CRT & M. CAB. PC
CRT FIBRE SHEET
54-314740-0X0 8 FOR CRT & M. CAB. PC
(22MMX22MMX0.8MM)
55-DV12FC-0CN9U FRONT CABINET 1 PC
56-435550-0HA6M BARCKET 1 PC
56-BV12LS-0HC5Z LENS 1 PC
56-D181LS-0HC5Z LENS 1 PC
56-DE11PK-0HA9A POWER KNOB 1 PC
57-10654X-00F TWIST TIE NY66 10 PC
57-DV12CM-CX19A TOUCH SOCKET DPT-TP06020556-B 1 PC
STICK ON F.
59-130460-00X RUBBER PAD (25MMX7MM) 2 PC
CAB.(FOOTING)
24
59-312160-000 SPEAKER RUBBER CUSHION 8 PC
62-216340-0UN TCL62-216340-0UN= BLOCK R=N 1 PC
62-265160-0HA POWER SW. ADAPTOR 1 PC
62-406210-0UN TRACK 2 PC
63-W30080-AB4G S/T SCREW W 3 X 8 AB 2 MTG LENS & F. CAB. PC
63-W30100-AB4G S/T SCREW W 3 X 10 AB 2 MTG POWER PCB PC
MTG SIDE AV
63-W30120-AB4G S/T SCREW W 3 X 12 AB 6 PC
BRACKET;MTG SPK
63-Z30100-AB4G S/T SCREW 3.0 X 10 2 MTG PUSH BUTTON PC
63-Z60300-AB4G S/T SCREW HA 6X30 4 MTG CRT PC
65-A35120-12EG WASHER 2 MTG POWER PCB PC
67-2960LG-0A09A LOGO 1 PC
67-X12668-0E0 SPRING CRT 6MMX40MMX0.5MM 1 PC
67-X39992-0E2 SPRING 1 PC
POWER CORD CE-504+H03VVH2-F
51-DC0243-0KN01G 1 PC
2X0.75
49-382550-BAT BATTERY R06P AA 1.5V 5# 2 PC
SAFEGUARDING COVER PP-H1500
62-377580-0HD 2 PC
(HB)
70-INDIAT-WAR9C WARRANTY CARD 1 PC
TV PRI LABEL DP21E25G WHIT &
71-ESD700-044E5 5 ESD700044E001起 PC
BLACK R=N
TV PRI LABEL TCL-2101 WHITE &
71-INDIAT-SCR9B 1 PC
BLACK R=N
72-DE25XH-E609C OPERATION MANUAL 1 PC
74-022032-6WE POLYBAG (23CMX34CMX0.06MM) 1 PC
74-120120-80HAA POLYBAG W/SUFFOCATION WARNING 1 PC
75-DV12LL-CC0 POLYFOAM"LL" 1 PC
75-DV12LR-CC0 POLYFOAM"LR" 1 PC
75-DV12UL-CC0 POLYFOAM"UL" 1 PC
75-DV12UR-CC0 POLYFOAM"UR" 1 PC
76-438800-0AT9P CARTON BOX 1 PC
55-DV12RC-0CN5F REAR CABINET 1 PC
58-439000-6UI9A INLAY REAR AV 1 PC
58-DE25MP-JKT9F PLATE MODEL NO. 1 PC
58-DT18SI-1UI9H INLAY REAR AV 1 PC
62-414190-0HN5F SIDE AV BRACKET 1 PC
63-B40150-AB3G S/T SCREW B 4 X 15 AB (BLACK) 6 MTG R.CAB&F.CAB PC
63-F30100-BT3G S/T SCREW F 3 X 10 BT 2 MTG REAR AV TO R.CAB PC
10-0BY228-F0X DIODE BY228 1 D407 PC
10-79C33V-DBX DIODE ZENER 33V 1/2W 5% 1 D102 PC
11-DD1556-0AX TRANSISTOR 3DD1556 1 Q402 PC
TCL13-000040-53P= IC 4053
13-000040-53P 1 IC901 PC
(ANALOG SW) R=
13-00M24C-08P IC EEPROM 8K M24C08 (WRITE) 1 IC001 PC
13-0L7805-CVS +5V 1.5A IC L7805CV 1 IC402 PC
13-STV817-2AS IC STV8172A 1 IC301 PC
25

18-EF0399-JGX RES. FUSE 3.9 OHM 1W +/-5% 2 R407;R407A PC
18-EF0478-JGX RES. FUS. 0.47 OHM 1W +/-5% 1 R403 PC
18-FF0100-JGX RES. M.O. 10 OHM 1W +/-5% 1 R402 PC
18-FF0123-JGX RES. M.O. 12K OHM 1W +/-5% 1 R408 PC
18-FG0153-JHX RES. M.O. 15K OHM 2W +/-5% 1 R404 PC
25-BDA102-M1X CAP. ELEC 1000 UF 25V +/-20% 1 C308 PC
25-BEA221-M1X CAP. ELEC 220 UF 35V +/-20% 1 C302 PC
25-BLA100-M1X CAP. ELEC 10 UF 250V +/-20% 1 C408 PC
TCL25-PJA470-M1X= CAP.CELE
25-PJA470-M1X 1 C411 PC
47UF/160V/+/-
26-AIC102-KBX CAP. CER 1000 PF 500V +/-10% B 1 C401 PC
TCL27-AGQ104-J0X= CAP. M.PP
27-AGQ104-J0X 1 C410 PC
0.1 UF 250V
27-AGR304-JSX CAP. M.PP. 250V 0.3UF +/-5% 1 C421 PC
27-AHQ393-JSX CAP. M.PP 0.039 UF 400V +/-5% 1 C415 PC
TCL27-ALR103-J0X= CAP. M.PP
27-ALR103-J0X 1 C402 PC
0.01 UF 1.6K
27-ALR432-J0X CAP. M.PP 0.0043UF 1.6KV +/-5% 2 C406;C406A PC
27-LCA104-J0X CAP. P.E. 0.1UF 100V +/-5% 1 C234 PC
TRANSFORMER HOR. DRIVE BCT-
36-HDR029-XX0 1 T401 PC
1012A
TCL36-LIN180-XX1= COIL
36-LIN180-XX1 1 L411 PC
LINEARITY 18 UH R
TCL37-SC2502-84C0X= FLYBACK
37-SC2502-84C0X 1 T402 PC
BSC25-0284C
41-FG0300-0BB J.WIRE UL1007 #26 BLACK L=300M 1 P011 TO P011A PC
TCL45-FIL10M-7Y0= CER.FILTER
45-FIL10M-7Y0 1 X206 PC
LT 10.7 MS3
45-OSC8M0-0Y0 CRYSTAL 8.0MHZ 1 X001 PC
46-20598W-04XG PIN BASE *4 TJC1-4A 1 P401 FOR DY CONNECTOR PC
46-33079W-05XG PIN BASE *5 TJC3-5A 1 P201 FOR CRT BD P501 PC
46-33079W-07XG PIN BASE *7 TJC3-7A 1 S1102 FOR DPY BD PC
46-35179W-04XG PIN BASE TJC3-4A 1 P402 FOR CRT BD P502 PC
HS 2P 2468#26 130MM TJC3-
46-39039H-02XG 1 S1101 TO DP BD PC
2Y/SAN-2Y
64-P30060-104G M/C SCREW P 3 X 6 1 FOR IC402 PC
64-P30080-104G M/C SCREW P 3 X 8 2 FOR IC301;FOR Q402 PC
65-Z30050-23MG NUT M 3 1 FOR IC301 PC
67-H10918-4M2 HEAT SINK 1 FOR IC402 PC
67-H27292-7A0 HEAT SINK 1 FOR Q402 PC
67-H34615-5A0 HEAT SINK 1 FOR IC301 PC
63-W30080-AB4G S/T SCREW W 3 X 8 AB 2 PC
10-0FR104-FBX DIODE FR104 (FAST RECTIFIER) 1 D841 PC
HIGH EFFICIENCY RECTIFIER
10-0RU3AM-FBX 1 D833 PC
RU3AM
26
TCL10-GRU3ZX-FBX= DIODE GRU3ZX
10-GRU3ZX-FBX 1 D830 PC
R=N
11-SD2012-0CX TRANSISTOR 2SD2012 1 Q843 PC
11-SK2645-0AX TRANSISTOR 2SK2645-01MR (POWER 1 Q815 PC
13-0HPC92-2CP PHOTO COUPLER HPC922-C 1 IC802 PC
TCL13-TEA150-6PP= IC TEA1506P
13-TEA150-6PP 1 IC801 PC
R=N
18-FG0683-JHX RES. M.O. 68K OHM 2W +/-5% 1 R810 PC
18-KF0825-JHX RES. GLASS GLAZE 8.2M OHM 1W 1 R829 PC
RES.WIRE WOUND 0.08 OHM 2W +/-
18-RG0088-JHX 1 R815 PC
5%
22-NTC479-XX0 NTC 4.7 OHM +/-18% NTC4.7D2-14 1 R803 PC
22-PTC200-XX1 PTC 20 OHM +/-20% 1 RT801 PC
25-BCA102-M1X CAP. ELEC 1000 UF 16V +/-20% 2 C845;C843 PC
25-BDB220-M1X CAP. ELEC 22 UF 25V +/-20% 1 C820 PC
26-AIL103-KBX CAP.CER 10NF 500V +/-10% 2 C805;C826 PC
26-AKM221-KRX CAP. CER 220 PF 1KV +/-10% 2 C809;C833 PC
TCL26-AMM561-KDX= CAP. CER 560
26-AMM561-KDX 1 C815 PC
PF 2KV +/
26-APK222-ME4 CAP. CER 2200PF 400VAC+/-20% E 1 C829 PC
26-APK471-KBX CAP. CER 470PF 400VAC +/-10% B 2 C804;C803 PC
CAP. CER 4700PF 250VAC +80%-
26-AQK472-ZFX 2 C808;C807 PC
20% F
TCL27-AHP103-J06=
27-AHP103-J06 1 C810 PC
CAP.M.PP.10NF/400V/+/-
27-AQT224-MV3 CAP.M.PP 0.22UF 250VAC 1 C801 PC
27-MHW104-K0X CAP. M.P.E 0.1 UF 400V +/-10% 1 C802 PC
34-R101K2-1BX COIL CHOKE 100 UH +/-10% 2 L834;L843 PC
FOR D841;FOR D833;FOR
35-139730-00X FERR. BEAD BF60 6 PC
D830
46-10962W-02XG PIN BASE *2 TJC2-2A 1 P803 PC
63-B30100-AB4G S/T SCREW B 3 X 10 AB 1 FOR Q815 PC
64-P30080-104G M/C SCREW P 3 X 8 1 FOR Q843 PC
66-20516X-0B0 FUSE HOLDER 2 FOR F801 PC
67-H10918-4M2 HEAT SINK 1 FOR Q843 PC
67-M40068-1E4 CRT BRACKET 1 FOR Q815 PC
71-DYP000-WX1 LABEL 1 STICK ON H.SINK(Q815) PC
11-SC1815-YBX TRANSISTOR 2SC1815-Y (NPN) 1 Q624 PC
TCL13-TDA749-6AS= IC TDA7496SA
13-TDA749-6AS 1 IC601 PC
R=N
63-W30100-AB4G S/T SCREW W 3 X 10 AB 2 FOR IC601 PC
67-H41340-2A0 HEAT SINK 2 FOR IC601 PC
67-M40068-1E4 CRT BRACKET 1 FOR IC601 PC
28
TCL07-389FI5-NA3G= TUNER
07-389FI5-NA3G 1 TU101 PC
FSBP05P-3-E R=N
13-T11M28-05M01 MCU TMPA8873CSANG 1 IC201 PC
METAL FILM FIXED RESISTOR 1WS
18-DF0334-JGX1 1 R804 PC
330KΩ
18-EF0109-JGX RES. FUS. 1 OHM 1W +/-5% (LS) 1 R843 PC
TCL18-FF0122-JGX= RES. M.O.
18-FF0122-JGX 1 R411 PC
1.2K OHM 1W
18-FF0129-JGX RES. M.O. 1.2 OHM 1W +/-5% 1 R313 PC
25-BJG221-M1X CAP. ELEC 220 UF 160V +/-20% 1 C835 PC
25-BNJ221-M1X CAP. ELEC 220 UF 450V +/-20% 1 C806 PC
36-LIF010-AX0 LINE FILTER 1 T801 PC
36-TRF239-AX0 TRANSFORMER CONV. BCK4035 1 T803 PC
TCL45-SAW296-6M00G= SAW FILTER
45-SAW296-6M00G 1 Z101 PC
K2966M R=
P601 FOR FRONT CAB.
46-12866W-02XG PIN BASE *2 S11-02Y 1 PC
(SPK)
P602 FOR FRONT CAB.
46-33079W-02XG PIN BASE *2 TJC3-2A 1 PC
(SPK)
46-33079W-02XG PIN BASE *2 TJC3-2A 1 P001 FOR KEY BD P1004 PC
P203;P002 FOR KEY BD
P1002
46-33079W-06XG PIN BASE *6 TJC3-6A 1 P904 TO AV BD P1002 PC
47-RCA181-XX0G AV SOCKET AV-3.2-9W15 1 P901 PC
TCL50-03150D-1GS1G= FUSE
50-03150D-1GS1G 1 F801 PC
3.15AT 250VAC 5
57-10654X-00F TWIST TIE NY66 1 PC
70-271510-00A SERVICE CARD 1 FOR PRODUCTION USE PC
71-270870-0A9 LABEL 2 PC
11-DD2603-RAX TRANSISTOR 3DD2603-R 1 Q1101 PC
18-FG0399-JHX RES. M.O. 3.9 OHM 2W +/-5% 1 R1103 PC
20-TR203V-50X TRIMMER B20K VERT TYPE 1 VR1124 PC
20-TR502V-50X TRIMMER B5K VERT TYPE 1 VR1123 PC
25-264610-M1X CAP. ELEC 4.7UF 50V +/-20% NP 1 C1109 PC
27-AHQ563-JSX CAP. M.PP 0.056 UF 400V +/-5% 1 C1115 PC
36-WID301-XX2 COIL WIDTH 300 UH 1 L1101 PC
36-WID361-XX1 COIL WIDTH 360 UH LC-361-TCL 1 L1102 PC
46-33079W-02XG PIN BASE *2 TJC3-2A 1 P1101 FOR M DB S1101 PC
46-CD014T-07J01GCONNECTOR LCSAP001TL0132 1 P1102 TO S1102 (M.BD) PC
64-B30080-104G M/C SCREW B 3 X 8 1 FOR Q1101 PC
TCL02-IRR001-XX1S= 02-IRR001-
02-IRR001-XX1S 1 IR1001 PC
XX1S = IR R
25-BCB220-M1X CAP. ELEC 22 UF 16V +/-20% 1 C1001 PC
28
P1001 FOR KEY.BD
P1003
FROM P1003 TO IR.BD
46-28150H-03XG HS 3P24 F/W 140 TJC3-3Y/SCN-3Y 1 PC
P1001
46-33079W-02XG PIN BASE *2 TJC3-2A 1 P1006反丝印插 PC
FROM P1005 反丝印插
46-35148H-02XG HS 2P24 200 TJC3-2Y/SCN-2Y 1 PC
TO SW.BD P001
FROM P1004 反丝印插
TO M.BD P001
HS 4P 2468#24 250 TJC3-4Y/SCN- FROM P1002 反丝印插
46-39256H-04X01G 1 PC
4Y TO M.BD P002
46-39626W-07XG CONNECTOR 1 P1001 PC
14-LED05R-XX1 LED RED FB205 1 D001 PC
46-33079W-02XG PIN BASE *2 TJC3-2A 1 P001 FOR KEY.BD P1005 PC
46-35063W-03XG PIN BASE *3 VH-3A 2 P801;P802 PC
HS 2P 1617#22 300 TJC-1-26/VH- FROM P801 TO
46-39318H-02XG 1 PC
3Y P802(M.BD)
48-POW001-AX0G SWITCH POWER 1 PC
57-354080-0UG ISOLATION POST 2 PC
58-442620-0UI V0 SHEET 1 PC
62-226920-0HA LED HOLDER ABS-LG H121 (HB) 1 PC
P1002 反丝印插 FOR
46-30790H-06XG HS UL #24 400 TJC3-6Y/SCN-6Y 1 PC
M.BD P904
47-RCA020-XX1G RCA SOCKET Y/W/R 1 P1001 PC
18-FG0153-JHX RES. M.O. 15K OHM 2W +/-5% 3 R510;R511;R512 PC
26-AIL103-KBX CAP.CER 10NF 500V +/-10% 1 C504 PC
26-AMM681-JZX CAP.CER 2KV 680PF +/-5% 1 C505 PC
CAP CER 50V 2.5MM 10nF -
26-EBP103-ZF1 1 C514 PC
20%+80%
FOR C514 (L505 &
35-139730-00X FERR. BEAD BF60 2 PC
L506)
P501(PIN2-PIN6) FOR
M.BD P201
46-30615H-04XG HS 4P24 460 F/W TJC3-4Y/SCN-4 1 P502 FOR M. BD P402 PC
TCL47-CRT004-XX0G= CRT SOCKET
47-CRT004-XX0G 1 FOR CRT PC
GZS10-2-10
10-0FR104-FBX DIODE FR104 (FAST RECTIFIER) 4 D403;D405;D402;D401 PC
10-1N4001-EBX DIODE 1N4001 (RECTIFIER) 1 D301 PC
D007;D091;D092;D093;D
10-1N4148-ABX DIODE 1N4148 (SWITCHING) 8 PC
006;D005;D440;D002
10-1N4148-ABX DIODE 1N4148 (SWITCHING) 4 D094;D206;D337;D338 PC
10-79C3V9-DBX DIODE ZENER 3V9 1/2W 5% 1 D090 PC
TCL10-79C4V7-DBX= DIODE ZENER
10-79C4V7-DBX 1 D001 PC
4V7 1/2W 5
29
10-79C6V2-DBX DIODE ZENER 6V2 1/2W 5% 2 D404;D207 PC
11-SA1015-YBX TRANSISTOR ST2SA1015Y (PNP) 3 Q210;Q005;Q003 PC
Q905;Q211;Q209;Q903;Q
11-SC1815-YBX TRANSISTOR 2SC1815-Y (NPN) 8 PC
208;Q097;Q095;Q002
11-SC1815-YBX TRANSISTOR 2SC1815-Y (NPN) 2 Q093;Q904 PC
11-SC2235-YBX TRANSISTOR 2SC2235Y 1 Q401 PC
11-SC3779-DBX TRANSISTOR 2SC3779D (RF AMPL) 1 Q101 PC
18-CB0101-JNX RES. C.F. 100 OHM 1/6W +/-5% 4 J105;J103;R047;R001A PC
R961;R042;R116;R941;R
18-CB0102-JNX RES. C.F. 1K OHM 1/6W +/-5% 8 PC
933;R905;R415;R903
R932;R912;R908;R907;R
962;R013;R029
18-CB0103-JNX RES. C.F. 10K OHM 1/6W +/-5% 2 R001;R215 PC
R095;R309;R918;R919;R
030;R009;R017;R091
18-CB0104-JNX RES. C.F. 100K OHM 1/6W +/-5% 3 R031;R337;R232 PC
TCL18-CB0105-JNX= RES. C.F. 1M
18-CB0105-JNX 1 C230 PC
OHM 1/6W
18-CB0122-JNX RES. C.F. 1.2K OHM 1/6W +/-5% 2 R015;R254 PC
18-CB0151-JNX RES. C.F. 150 OHM 1/6W +/-5% 2 R117;R115 PC
18-CB0152-JNX RES. C.F. 1.5K OHM 1/6W +/-5% 3 R218;R218A;R311 PC
18-CB0153-JNX RES. C.F. 15K OHM 1/6W +/-5% 1 R257 PC
TCL18-CB0154-JNX= RES. C.F.
18-CB0154-JNX 2 R245;R338 PC
150K OHM 1/6
R227;R228;R250;R204A;
18-CB0221-JNX RES. C.F. 220 OHM 1/6W +/-5% 8 PC
R201;R202;R203;R217
18-CB0222-JNX RES. C.F. 2.2K OHM 1/6W +/-5% 2 R440;D008 PC
18-CB0272-JNX RES. C.F. 2.7K OHM 1/6W +/-5% 2 R035;R094 PC
18-CB0273-JNX RES. C.F. 27K OHM 1/6W +/-5% 2 R216;R922A PC
18-CB0332-JNX RES. C.F. 3.3K OHM 1/6W +/-5% 3 R006;R251;R007 PC
R020;R119;R238;R243;R
18-CB0471-JNX RES. C.F. 470 OHM 1/6W +/-5% 8 PC
401;R923;R252;R253
CARBON RES. C.F. 4.7K OHM 1/6W R406;R041;R092;R093;R
18-CB0472-JNX 8 PC
+/-5% 244;R308;R003;R004
R929;R256;R928;R927;R
926;R931;R935;R930
30

18-CB0752-JNX RES. C.F. 7.5K OHM 1/6W +/-5% 1 R940 PC
18-CD0109-JNX RES. C.F. 1 OHM 1/4W +/-5% 1 R027 PC
TCL18-CD0229-JNX= RES. C.F.
18-CD0229-JNX 1 R314 PC
2.2 OHM 1/4W
TCL18-CE0221-JNX= RES. C.F.
18-CE0221-JNX 1 R409 PC
220 OHM 1/2W
18-CE0223-JNX 1 R410 PC
22K OHM 1/2W
18-CE0331-JNX 1 R298 PC
330 OHM 1/2W
TCL18-CE0560-JNX= RES. C.F. 56
18-CE0560-JNX 1 R317 PC
OHM 1/2W
C904;C905;C961;C220;C
25-BCB100-M1X CAP. ELEC 10 UF 16V +/-20% 8 PC
242;C231;C023;C227
25-BCB100-M1X CAP. ELEC 10 UF 16V +/-20% 4 C962;C004;C907;C908 PC
25-BCB101-M1X CAP. ELEC 100 UF 16V +/-20% 2 C016;C211 PC
C909;C086;C305;C903;C
906
C081;C108;C202;C273;C
423
25-BEB101-M1X CAP. ELEC 100 UF 35V +/-20% 1 C303 PC
25-BFB109-M1X CAP. ELEC 1 UF 50V +/-20% 4 C203;C095;C911;C916 PC
25-BFB229-M1X CAP. ELEC 2.2 UF 50V +/-20% 3 C214;C008A;C091 PC
25-BFB478-M1X CAP. ELEC 0.47 UF 50V +/-20% 3 C218;C337;C097 PC
C442;C441;C307;C216;C
25-BFB479-M1X CAP. ELEC 4.7 UF 50V +/-20% 6 PC
103A;C101
TCL25-BJB109-M1X= CAP. ELEC 1
25-BJB109-M1X 1 C420 PC
UF 160V +/
25-MFB228-K1X CAP.ELEC 0.22UF 50V +/-10% 1 C205 PC
25-MFB478-K1X CAP.ELEC 50V 0.47UF +/-10% 1 C236 PC
26-AIC391-KBX CAP. CER 390 PF 500V +/-10% B 2 C412;C409 PC
TCL26-EBP100-JCS= CAP. CER 10
26-EBP100-JCS 1 C304 PC
PF 50V +/-
26-EBP101-JCS CAP. CER 100 PF 50V +/-5% 4 C122;C001;C002;C121 PC
26-EBP102-KBS CAP. CER 1000 PF 50V +/-20% 4 C219;C112;C014;C306 PC
C082;C109;C005;C215;C
26-EBP103-ZFX CAP. CER 0.01UF 50V +80/-20% F 8 PC
212;C201;C135A;C114
C110;C019;C017;C224;C
222;C228;C233;C239
C020;C417;C425;JP202;
C931;C024
31

26-EBP152-KBS CAP. CER 1500PF 50V +/-10% 1 C229 PC
26-EBP222-KBS CAP. CER 2.2 NF 50V +/-10% 1 C213 PC
TCL26-EBP270-JCS= CAP. CER 27
26-EBP270-JCS 1 C011 PC
PF 50V +/-
26-EBP332-KBS CAP. CER 3300 PF 50V +/-10% 1 C237 PC
26-EBP390-JCS CAP. CER 39PF 50V +/-5% 2 C021;C022 PC
26-EBP471-JCS CAP. CER 470 PF 50V +/-5% 1 C008 PC
27-MBC104-J0X CAP. M.P.E 0.1 UF 63V +/-5% 2 C301;C309 PC
TCL27-MBC562-J0X= CAP. M.P.E
27-MBC562-J0X 1 C422 PC
0.0056UF 63
27-MCC562-J0X CAP. M.P.E 0.0056UF 100V+/-20% 1 C407 PC
27-PBC222-J0X CAP. P.E 0.0022UF 63V +/-5% 1 C204 PC
34-A109K0-1IX COIL CHOKE 1 UH +/-10% 1 L103 PC
34-R100J2-0EX COIL PL - 10 UH +/-5% 1 L002 PC
34-R220J2-0EX COIL PL - 22 UH +/-5% 2 L108;L208 PC
34-R330J2-0EX COIL PL - 33 UH +/-5% 2 L080;L202 PC
35-392170-0IX FERR BEAD BF-I35050R-730 1 L201A PC
40-00M28L-MAN1XGP.C.B MAIN BD 1 PC
TCL41-WJ0050-B00= WIRE BARE
41-WJ0050-B00 1 JP205 PC
JUMPER 5MM R
J023;JP909;JP106;J101
41-WJ0060-B00 光铜线6MM 7 PC
;J102;J106;J902
J305;J302;J215;J211;J
41-WJ0060-B00 光铜线6MM 8 PC
107;J201;R016;R108
41-WJ0060-B00 光铜线6MM 3 JP102;C226;J239 PC
J403;J207;J216;J104;J
41-WJ0065-B00 1 R=N 7 PC
006;JP401;J908
JP005;J408;JP003;J910
41-WJ0065-B00 1 R=N 7 PC
;J901;J226;J217
41-WJ0065-B00 1 R=N 2 R008;R012 PC
J007;J005;J010;J306;J
41-WJ0070-B00 WIREBAREJUMPER7MM 5 PC
219
41-WJ0075-B00 WIREBAREJUMPER7.5MM 1 J025 PC
J213;J229;J909;D003;J
41-WJ0075-B00 WIREBAREJUMPER7.5MM 8 PC
303;J210;J110;J202
41-WJ0080-B00 WIREBAREJUMPER8MM 4 J309;J013;J020;J214 PC
J016;C225;JP207;J906;
J220;JP209;J238
41-WJ0090-B00 WIRE BARE JUMPER 9MM 3 J009;J208;J209 PC
41-WJ0095-B00 WIREBAREJUMPER9.5MM 2 J905;J230 PC
41-WJ0100-B00 WIREBAREJUMPER10MM 3 R299;J021;J012 PC
41-WJ0110-B00 WIREBAREJUMPER11MM 1 J223 PC
J011;R619;J404;R405;J
308
32
41-WJ0145-B00 WIREBAREJUMPER14.5MM 3 J228;J221;J222 PC
J411;J402;J225;J019;J
41-WJ0150-B00 WIREBAREJUMPER15MM 6 PC
018;J017
41-WJ0155-B00 WIRE BARE JUMPER 15.5MM 4 JP103;J234;J233;J232 PC
41-WJ0160-B00 WIREBAREJUMPER16MM 4 J227;J204;J231;J203 PC
FOR Q402(C);"FOR
66-343730-0B0 HOLLOW RIVET 1.6MMX3.0MMX3.2MM 7 PC
C402,C421";FOR L411
66-343730-0B0 HOLLOW RIVET 1.6MMX3.0MMX3.2MM 3 FOR T402(2,6,10) PC
D1101;D1102;D1106;D11
10-1N4148-ABX DIODE 1N4148 (SWITCHING) 5 PC
08;D1110
10-79C12V-DBX DIODE ZENER 12V 1/2W 5% 2 D1104;D1105 PC
TCL11-C144ES-0BX= TRANSISTOR
11-C144ES-0BX 1 Q1104 PC
PDTC144ES (
11-SA1015-YBX TRANSISTOR ST2SA1015Y (PNP) 3 Q1103;Q1102;Q1106 PC
11-SC1815-YBX TRANSISTOR 2SC1815-Y (NPN) 1 Q1105 PC
18-CD0182-JNX RES. C.F. 1.8K OHM 1/4W +/-5% 1 R1104 PC
18-CE0101-JNX RES. C.F. 100 OHM 1/2W +/-5% 1 R1107 PC
18-CE0222-JNX RES. C.F. 2.2K OHM 1/2W +/-5% 1 R1108 PC
25-BEB470-M1X CAP. ELEC 47 UF 35V +/-20% 2 C1104;C1103 PC
25-BFB109-M1X CAP. ELEC 1 UF 50V +/-20% 1 C1106 PC
27-MBC104-J0X CAP. M.P.E 0.1 UF 63V +/-5% 2 C1113;C1105 PC
40-00M28L-DPC1XGP.C.B DP BD 1 PC
TCL41-WJ0050-B00= WIRE BARE J1102;J1104;J1105;J11
41-WJ0050-B00 4 PC
JUMPER 5MM R 01
41-WJ0060-B00 光铜线6MM 3 J1107;J1106;R1116 PC
41-WJ0075-B00 WIREBAREJUMPER7.5MM 1 D1109 PC
40-21E25H-IRB1XGP.C.B IR RECEIVE BD 1 PC
33

TCL11-C144ES-0BX= TRANSISTOR
11-C144ES-0BX 1 Q1007 PC
PDTC144ES (
Q1006;Q1005;Q1004;Q10
03;Q1002;Q1001
R1010;R1009;R1011;R10
06;R1007;R1008
40-21E25H-KEC1XGP.C.B KEY BD 1 PC
41-WJ0060-B00 光铜线6MM 2 J1001;J1003 PC
40-21E25H-SWD1XGP.C.B SIWITCH BD 1 PC
HOLLOW RIVET
66-343740-0B0 4 FOR P802;FOR P801 PC
(2.3MMX4.0MMX3.5MM)
40-15E08H-SIB1XG P.C.B.SIDE AV BD 1 PC
41-WJ0060-B00 光铜线6MM 1 J1001 PC
10-0001H8-FBX DIODE 1H8 (FAST RECOVERY) 1 D809 PC
10-0FR104-FBX DIODE FR104 (FAST RECTIFIER) 1 D820 PC
10-1N4148-ABX DIODE 1N4148 (SWITCHING) 3 D819;D814;D840 PC
TCL10-79C7V5-DBX= DIODE ZENER
10-79C7V5-DBX 1 D844 PC
7V5 1/2W 5
10-TERC05-EBX DIODE TERC05-10 1 D803 PC
11-SA1015-YBX TRANSISTOR ST2SA1015Y (PNP) 1 Q801 PC
Q802;Q845;Q844;Q842;Q
841
13-000TL4-31T IC TL431ACLP 1 IC803 PC
34
18-CB0394-JNX 1 R822 PC
390K OHM 1/6
CARBON RES. C.F. 4.7K OHM 1/6W
18-CB0472-JNX 1 R836 PC
+/-5%
18-CD0102-JNX RES. C.F. 1K OHM 1/4W +/-5% 1 R845 PC
18-CD0222-JNX RES. C.F. 2.2K OHM 1/4W +/-5% 1 R817 PC
18-DB0202-FNX RES.M.F 2K OHM 1/6W +/-1% 1 R838 PC
18-DE0823-FNX RES. M.F. 82K OHM 1/2W +/-1% 1 R839 PC
RES. H.VOLT. CC 1M OHM 1/2W
18-KE0105-JN3 1 R802 PC
+/-5%
25-BFB109-M1X CAP. ELEC 1 UF 50V +/-20% 1 C847 PC
TCL25-DFB109-M1X= CAP. ELEC 1
25-DFB109-M1X 1 C834 PC
UF 50V +/-
26-ABC104-ZFX CAP. CER 0.1 UF 50V +80-20% F 1 C837 PC
26-AIC221-KBX CAP. CER 220 PF 500V +/-10% B 2 C841;C830 PC
26-EBP102-KBS CAP. CER 1000 PF 50V +/-20% 1 C839 PC
TCL26-EBP103-KBS= CAP.CER 10NF
26-EBP103-KBS 1 C844 PC
50V +/-10
26-EBP103-ZFX CAP. CER 0.01UF 50V +80/-20% F 2 C831;C842 PC
TCL26-EBP224-ZFX= CAP. CER
26-EBP224-ZFX 1 C818 PC
0.22 UF 50V +
TCL26-EBP473-ZFS= CAP. CER
26-EBP473-ZFS 1 C811 PC
47NF 50V +80/
35-392170-0IX FERR BEAD BF-I35050R-730 2 L833;L835 PC
35-LB1005-0IX FERR BEAD H75 (3.5X1X5) 3 L840;L830;L815 PC
41-WJ0060-B00 光铜线6MM 1 J818 PC
41-WJ0065-B00 1 R=N 1 JP840 PC
41-WJ0090-B00 WIRE BARE JUMPER 9MM 1 J820 PC
41-WJ0100-B00 WIREBAREJUMPER10MM 3 J813;J803;J830 PC
41-WJ0120-B00 WIREBAREJUMPER12MM 2 J814;J807 PC
35
FOR
66-343730-0B0 HOLLOW RIVET 1.6MMX3.0MMX3.2MM 9 T803(1,8,9,16);FOR PC
RT801;FOR C835
HOLLOW RIVET
66-343740-0B0 4 FOR C806,P803 PC
(2.3MMX4.0MMX3.5MM)
10-1N4148-ABX DIODE 1N4148 (SWITCHING) 2 D626;D625 PC
18-CB0103-JNX RES. C.F. 10K OHM 1/6W +/-5% 4 R608;R607;R604;R603 PC
18-CB0472-JNX 2 R601;R602 PC
+/-5%
25-BDB221-M1X CAP. ELEC 220UF 25V +/-20% 2 C606;C605 PC
25-BFB109-M1X CAP. ELEC 1 UF 50V +/-20% 2 C621;C622 PC
25-BFB229-M1X CAP. ELEC 2.2 UF 50V +/-20% 1 C624 PC
TCL26-EBP224-ZFX= CAP. CER
26-EBP224-ZFX 1 C618 PC
0.22 UF 50V +
27-MBC224-J0X CAP. M.P.E 0.22UF 63V +/-5% 2 C602;C601 PC
TCL27-PBC472-J0X= CAP. P.E
27-PBC472-J0X 2 C604;C603 PC
0.0047UF 63V
41-WJ0060-B00 光铜线6MM 4 J602;J617;J616;J603 PC
41-WJ0065-B00 1 R=N 2 J614;J613 PC
41-WJ0070-B00 WIREBAREJUMPER7MM 3 J601;J604;J606 PC
10-1N4148-ABX DIODE 1N4148 (SWITCHING) 2 D501;D502 PC
11-TC3207-0BX TRANSISTOR KTC3207 3 Q503;Q502;Q501 PC
18-CB0101-JNX RES. C.F. 100 OHM 1/6W +/-5% 3 R501;R504;R507 PC
18-CB0472-JNX 3 R508;R502;R505 PC
+/-5%
18-CB0512-JNX 1 R524 PC
5.1K OHM 1/6
18-CB0681-JNX RES. C.F. 680 OHM 1/6W +/-5% 4 R527;R523;R525;R526 PC
18-CB0751-JNX RES. C.F. 750 OHM 1/6W +/-5% 3 R503;R506;R509 PC
18-CD0104-JNX RES. C.F. 100K OHM 1/4W +/-5% 1 R521 PC
18-FE0272-JNX RES. M.O. 2.7K OHM 1/2W +/-5% 3 R518;R515;R514 PC
26-EBP103-ZFX CAP. CER 0.01UF 50V +80/-20% F 1 C507 PC
26-EBP271-JCS CAP. CER 270 PF 50V +/-5% 3 C503;C501;C502 PC
40-02135S-CRF1XGCRT BD 1 PC
36
TCL41-WJ0050-B00= WIRE BARE FOR Q508 (B - E);FOR
41-WJ0050-B00 2 PC
JUMPER 5MM R Q506 (B - E)
TCL41-WJ0050-B00= WIRE BARE
41-WJ0050-B00 1 FOR Q504 (B - E) PC
JUMPER 5MM R
41-WJ0075-B00 WIREBAREJUMPER7.5MM 3 J505;J503;J502 PC
18-CB0513-JNX 1 R312 PC
51K OHM 1/6W
18-CE0221-JNX 1 R336 PC
220 OHM 1/2W
25-BFB479-M1X CAP. ELEC 4.7 UF 50V +/-20% 1 C030 PC
26-ABC104-ZFX CAP. CER 0.1 UF 50V +80-20% F 2 C910;C912 PC
41-WJ0065-B00 1 R=N 2 R917;C915 PC
41-WJ0075-B00 WIREBAREJUMPER7.5MM 1 D204 PC
71-270870-0A9 LABEL 1 PC
54-114000-00X FELT TAPE (150MMX19MMX0.3MM) 7 PC
37
5、Alignment Procedure
Flowchart chart of alignment procedure for M28L(G2) chassis:
B+ adjustment Electrical RF AGC
properties adjustment
checking for
chassis
Sub-brightness White balance Aging Adjustment of Sub-color &

Adjustment Adjustment screen voltage Sub-tint
and focus adjustment
Pincushion Screen center Screen center QC checking

and screen & size & size
width adjustment adjustment
adjustment (PAL) (NTSC)
ALIGNMENT PROCEDURE FOR M28L(G2) CHASSIS:

I) Adjustment of B+ voltage(for VR840 model only)
1. Apply 160-240(110-220)VAC(r5V) to mains power input, and Philips standard testing pattern to
RF input.
2. Adjust VR840 in STANDARD mode until voltage at TP2 (B+) is 112V r0.5V.
II) The alignment of RFAGC
1. Connect the detector shown below to collector of Q101.

2. Receive a grey scale signal with 70dBӴV amplitude.
3. Adjust RFAGC item until the output of the detector becomes 0.8Vpp
Collector To CRO
of Q101

ċ) Adjustment of Sub-contrast, Sub-tint and Sub-color for NSTC and PAL signal.
1. Enter D-mode, and connect the probe of Oscilloscope to the conjunction between R201 and P201
(B-out).
2. Apply the Grey-scale/Color-bar (NTSC signal) to the AV input, in STANDARD status.
3. Select CNTC to adjust the sub-contrast, until that the amplitude “A” is 2.5V P-P as shown below.
4. Select COLC to adjust the sub-color by tuning the amplitude of “a” and “d” to the same.
5. Select TNTC to adjust the sub-tint by tuning the amplitude of “b” and “c” to the same.
6. Apply the Grey-scale/Color-bar (PAL signal) to the AV input, in STANDARD status.
7. Select COLP to adjust the sub-color by tuning the amplitude of “a”, “b”, “c” and “d” to the
same.
a b c
d
IV) Adjustment of Focus, Screen Voltage and Sub-brightness
1. Receive a crosshatch pattern.

2. Adjust the “FOCUS” VR on the flyback the make the picture clear.
3. Enter D-mode and press “MUTE” key and the screen will become a horizontal line. Then adjust
the “SCREEN” VR on the flyback transformer to set the intensity of the line to a minimum
visible level (the line can just be seen).
4. Press “MUTE” key again and the TV will become full raster.
5. Select BRTC to adjust the sub-brightness, until that the 2nd dark bar of 8 level grey scales just can
be seen.
V) Adjustment of White balance
1. Receive a black and white pattern at STANDARD status.

2. Use a color analyzer to measure the black side of the screen. By changing the value of BB and
GB, set the reading of the color analyzer to x=274, y=280.(11500 K)
3. Then measure the white side of the screen. By changing the value of BD and GD, set the reading
of the color analyzer to x=274, y=280.
4. Repeat step 2&3 until you can get the correct reading for both black and white sides.
5. Warm: x=291, y=300; Adjustment Item: WRCUT, WGCUT, WBCUT, WGDRV, WBDRV.
6. Cool : x=265, y=265; Adjustment Item: CRCUT, CGCUT, CBCUT, CGDRV, CBDRV.
7. DVD White Balance fine adjustment Item: UBK, VBK.
VI) Adjustment of Pincushion and Picture Width (for pure flat model only)
1. Receive a crosshatch pattern.

2. Adjust VR1124 until the vertical line become straight.
3. Adjust VR1123 for horizontal size.

VII) Adjustment of Picture Geometry (PAL)
1. Apply the crosshatch pattern (PAL signal) to the RF input, in STANDARD status.
2. Select HPOS to adjust the Horizontal center.
3. Select VP50 to adjust the Vertical center.
4. Select HIT to adjust the Vertical amplitude.
5. Select VLIN to adjust the vertical linearity.
6. Select VSC to adjust the vertical S-correction.
XIII) Adjustment of Picture Geometry (NTSC)
1. Apply the crosshatch pattern (NTSC signal) to the RF input, in STANDARD status.
2. Select HPS to adjust the Horizontal center.
3. Select VP60 to adjust the Vertical center.
4. Select HITS to adjust the Vertical amplitude.
5. Select VLIS to adjust the vertical linearity.
6. Select VSS to adjust the vertical S-correction.
IX) Adjustment of OSD position
1. Enter D-mode and press key “1”, then choose OSDH(OSDHS) item and adjust the OSD vertical
position 50HZ(60HZ).
2. Enter D-mode and press key “NOTE”, then choose the OSD1 item and adjust the OSD horizontal
position(Volume bar, Picture bar, Half blue panel OSD).
3. Enter D-mode and press key “NOTE”, then choose the OSD2 item and adjust the OSD horizontal
position except OSD1 item.
X) LOGO setting
1. Enter D-mode and press key “6”, then choose FLG1 item and adjust.
Æ FLG1.2 sets at 1, logo works;
Æ FLG1.1 sets at 0, TCL logo works;
sets at 1, Customer logo /OEM logo works;
2. Customer LOGO setting
Enter D-mode and choose “MODE 2”
Æ MODE 2.2 sets at 1, NOTEBOOK works;
Æ Enter Customer Logo Font, max. 9 fonts are available in the first line.
Æ Press “Save”. NOTEBOOK off.
Æ Choose OEMC item to set the color of customer logo font.
Æ Choose OEMH OEMV OEMVS items to set the position of customer logo.
XI) D mode:
1. Press D-Mode ON/OFF key, and then you can enter the D-mode.
2. Press VOLUME DOWN key on the unit until the volume decrease to minimum level, then press the
DISPLAY key on the remote handset (don’t release the volume key) and you can enter D- mode.
After enter D-mode you can adjust the setting according to the following procedure,

ITEM Description Initial
GROUP1 KEY 0 ʳ
RB R CUT OFF ʳ
GB G CUT OFF ʳ
BB B CUT OFF ʳ
GD G DRIVE ʳ
BD B DRIVE ʳ
UBK DVD U level adjustment 0: (-22mV, Input DC) ʳ
8: 0mV
VBK DVD V level adjustment F: (19mV, 2.75mV/dev) ʳ
Bits 4-7 Don’t use
GROUP2 KEY 1 ʳ
HPOS/ Horizontal Position 50HZ ʳ
HPS Horizontal Position 60HZ ʳ
HIT/ Height 50Hz ʳ
HITS Height 60 Hz ʳ
VP50 Vertical Position 50Hz ʳ
VP60 Vertical Position 60HZ ʳ
VLIN V Linearity 50Hz ʳ
VLIS V Linearity 60hz ʳ
VSC VS Correction 50Hz ʳ
VSS VS Correction 60HZ ʳ
VBLK V BLK Start / Stop ʳ
VCENP V CENTERING 50Hz ʳ
VCENN V CENTERING 60Hz ʳ
OSDH OSD vertical position 50HZ ʳ
OSDHS OSD vertical position 60HZ ʳ
ʳ ʳ ʳ
GROUP 3 KEY 3 ʳ
CNTX CONTRAST MAX. ʳ
CNTN CONTRAST MIN. ʳ
BRTX BRIGHT MAX.(difference from center) ʳ
BRTN BRIGHT MIN.(difference from center) ʳ
COLX COLOR MAX.(difference from center) ʳ
COLN COLOR MIN. ʳ
TNTX TINT MAX.(difference from center) ʳ
TNTN TINT MIN.(difference from center) ʳ
ʳ ʳ ʳ
GROUP 4 KEY 4 ʳ
BRTC BRIGHT CENTER ʳ
COLC COLOR CENTER NTSC ʳ
COLS COLOR CENTER SECAM ʳ
COLP COLOR CENTER PAL(shift data from COLC) ʳ
SCNT SUB CONTRAST ʳ
CNTC CONTRAST CENTER ʳ
TNTC TINT CENTER ʳ
ʳ ʳ ʳ
GROUP 5 KEY 5 ʳ
ST3 SHARP CENTER 3.58NTSC TV ʳ
SV3 SHARP CENTER 3.58NTSC VIDEO ʳ
ST4 SHARP CENTER OTHER TV ʳ
SV4 SHARP CENTER OTHER VIDEO ʳ
SVD SHARP CENTER DVD ʳ

ASSH ASYMMETRY-SHARPNESS ʳ
SHPX SHARP MAX.(difference from center) ʳ
SHPN SHARP MIN.(difference from center) ʳ
ʳ ʳ ʳ
GROUP 6 KEY 6 ʳ
OPT OPTION DATA ʳ
0 D mode key 0: No use 1 :use ʳ
1 0:normal 1: mute sound when no sync in TV ʳ
2 0:NORMAL 1: mute video during change channel ʳ
3 au gain 0:50khz 1: 25khz ʳ
4 when no sync 1: AFT 0: no AFT ʳ
5 AV change 1: mute 0: no mute sound ʳ
6 Korea PAL50 BLINK function 1:enable 0:disable ʳ
7 standby state 0: high standby 1: low standby ʳ
FLG0 ʳ ʳ
0 OVER MOD ʳ
1 N Buzz Cancel ʳ
2 ʳ ʳ
3 SLO f0 shift ʳ
4 hotel mode TV mode enter ʳ
5 hotel mode AV mode enter ʳ
6 hotel mode ʳ
7 VCO readjust when position select 0:enable 1:disable ʳ
ʳ ʳ ʳ
FLG1 ʳ ʳ
0 0: 6 key 1: 7 key ʳ
1 OEM LOGO 0:Use TCL LOGO 1:Use OEM LOGO ʳ
2 LOGO 0:disable 1:enable ʳ
3 TINT por ʳ
4 PIF SELECT 00:38MHz 01:38.9MHz ʳ
5 10:45.75MHz 11:Don’t Use ʳ
6 Secam 0:disable 1:enable ʳ
7 APC 1:AUTO 0:PRESET ʳ
ʳ ʳ ʳ
STBY ʳ ʳ
0 ʳ
1 ʳ
2 hd kill timer set *40us ʳ
3 ʳ
4 when STBY.5=0 ,after AC on 0: standby 1: power on ʳ
5 after AC power on, 0: ref STBY.4 1: last state ʳ
6 Biological Clock 0:disable 1:enable ʳ
7 Child Lock 1:disable 0:enable ʳ
ʳ ʳ
HD DELAY 0C
MODE0
0 FS/VS Select 0:VS TUNER 1:FS Tuner ʳ
1 English language select ʳ
2 Arabic language select ʳ
3 Vietnam language select ʳ
4 mute type 0: y mute 1: RGB mute ʳ
5 when mode0.7 = 1 ; preset sound system after ASM ʳ
6 00: BG 01 :I 10:DK 11: M ʳ
7 preset sound system after ASM 0:Disable 1:Enable ʳ
MODE1 ʳ ʳ

0 BG system enable ʳ
1 I system enable ʳ
2 DK system enable ʳ
3 M system enable ʳ
4 VIDEO2 enable ʳ
5 video3 enable ʳ
6 YUV enable ʳ
7 Thailand Dual language 0:Disable 1:Enableʳ ʳ
MUTT standby -->wake time ʳ
STAT contrast up timer after standby off ʳ
ʳ ʳ ʳ
GROUP 7 KEY 7 ʳ
RF AGC RF AGC ʳ
SBY SECAM B-Y BLACK ADJUST ʳ
SRY SECAM R-Y BLACK ADJUST ʳ
BRTS SUB BRIGHT shift data of BRTC ʳ
TXCX TEXT RGB CONTRAST MAX. ʳ
RGCN TEXT RGB CONTRAST MIN. ʳ
BBCT ʳ
ʳ ʳ ʳ
GROUP 9 KEY 8 ʳ
V05 VOLUME 05 ʳ
V10 VOLUME 10
V30 VOLUME 30
V50 VOLUME 50
V70 VOLUME 70 ʳ
V90 VOLUME 90 ʳ
V100 VOLUME 100
ʳ ʳ ʳ
GROUP 10 KEY 9 ʳ
SVM SVM ʳ
PYNX Normal H.SYNC max ʳ
PYNN Normal H.SYNC min ʳ
PYXS Search H.SYNC max ʳ
PYNS Search H.SYNC min ʳ
ʳ ʳ ʳ
GROUP 11 KEY CALENDAR ʳ
CLTB TV mode & SOUND SYS = BG ʳ
CLTD TV mode & SOUND SYS != ̗M,BG̙
CLTM TV mode & SOUND SYS = M ʳ
CLVO VIDEO ʳ
CLVD YUV MODE ʳ
CLTB CLTD CLTM CLVO CLVD bit setting
7 KILLER OFF ʳ
6 P/N ID ʳ
5 C GAMMA ʳ
4 NTSC-MATRIX ʳ
3 ʳ
2 ʳ
1 Y DL ʳ
0 ʳ
ʳ ʳ ʳ
ABL ABL SETUP ʳ
5 TB1254N RGB ABL ʳ
4 TB1254N WPS ʳ

3 ʳ
2 ʳ
1 ABLpoint setup ʳ
0 ʳ
ʳ ʳ ʳ
DCBS VIDEO DATA SETUP ʳ
0~3 Y GAMMA BLACK STRETCH ʳ
4~5 OSD LEVEL ʳ
DEF V AGC SELECT ʳ
0 V AGC reference, 0:depends on YC Vcc ʳ
ʳ 1:Depends on integrated regulator ʳ
ʳ ʳ ʳ
GROUP 14 KEY NOTE-
BOOK
OSD1 OSD Horizontal Position(volume bar, Picture bar, Half ʳ
blue panel OSD)
OSDF1 OSD PLL DATA(volume bar, Picture bar, Half blue ʳ
panel OSD)
OSD2 OSD Horizontal Position except OSD1 items ʳ
OSDF2 OSD PLL DATA except OSDF1 items ʳ
ʳ ʳ ʳ
HAFC ʳ ʳ
0 when nois.2 = 1 ; TV hafc gain ʳ
1 if nois.2 = 0 TV hafc gain depend on noise(0~1) ʳ
2 in video mode hafc gain ʳ
3 ʳ ʳ
NOIS HAFC DATA ʳ
0 noise det ʳ
1 ʳ ʳ
2 fix the hafc gain ʳ
UCOM MCU DATA ʳ
Group KEY SCAN

Items Bit Description Default
0: Off
VCD0 0 SY SKEW 0x00
1: Sync skew detection on
0: 2.75MHz
1 SHR f0
1: 4 MHz
0: Cb/Cr, Cr input(#21) gain up,+3dB

2 U/V SW
1: U/V
0: Main OSD = 30% : 70%

3 HT Gain
1: Main OSD = 50% : 50%
00: Interlocking “Video Switch”
4 Chroma Trap 01: Same as “00”
Mode Select 10: C-Trap Off Not Interlocking
5 11: C-Trap On Not Interlocking
00: Normal, depending on Audio
6 Audio Monitor Switch
01: TV

10: Mute
7
11: Mute
0 Don’t use
0: Off
1 H SBLK 1: On, 92%(FBP BLK off, then
internal BLK ON)
00: Internal BPF mode
2 01: Not Use
FM BPF
10: Not Use
3 11: External BPF mode
VCD1 0x01
00: 2.10 Vp-p
4 PIF Detected 01: 2.20 Vp-p
Level 10: 2.30 Vp-p
5 11: 2.40 Vp-p
00: ALC off
6 01: 1.1 Vp-p
ALC Gain
10: 1.6 Vp-p
7 11: 2.3 Vp-p
0: Off
0 Spot Kill 1: & BB: (1), then RGB out: (110
IRE)
0: Off
1 Y Coring Switch
1: On
00: 0 V
2 01: -0.2 V
ACL Start Point
10: -0.3 V
3 11: -1.0 V(ACL Off)
VCD2
Black Stretch 0: Off
4
Switch 1: On
0: Low
5 C Trap Q
1: High
0: Normal, CVBS signal passes
along BPF
6 BPF SW
1: By Pass, CVBS signal doesn’t
pass along BPF
7 Don’t use
Sync slice level for 0: Normal
0
week signal 1: Low
Sync separation 0: 40%
1
SYNC DET level select 1: 50% 0x02
Select H Sync 0: BUS(Internal)
2
judgment 1: TC3(External)
3-7 Don’t use
SYBBN 0 0x00
1
Window pulse for
H-Lock detection 0: Normal
2
for Searching & 1: Narrow
Tuning
H-Lock detection
mode for 0: H Lock Detection mode
3
Searching & 1: D-Sync Pulse count mode
Tuning
Select Sync-Det-1 0: High Level
4
for Sync detection 1: Low Level
5
LPF mode for H-
Lock detection for 0: Off
6
Searching & 1: LPF On
Tuning

0: Sound Trap Off
0–3 S-Trap f0 for DK 1: f0 tuning min
STDK 0x08
F: f0 tuning max
4-7 Don’t use
0: Sound Trap Off
0–3 S-Trap f0 for I 1: f0 tuning min
STM 0x08
F: f0 tuning max
4-7 Don’t use
00: Off
0 01: 60nS
Sound Trap GD for BG
10: 90nS
1 11: 120nS
00: Q = 3
2 01: Q = 5
Sound Trap Q for BG
SSBG 10: Q = 7 0x00
3 11: Q = 9
00: Off
4 01: 1 dB HPF
Sound Trap HP/LP for BG
10: -3 dB LPF
5 11: -2 dB LPF
6-7 Don’t use
00: Off
0 01: 60nS
Sound Trap GD for I
10: 90nS
1 11: 120nS
00: Q = 3
2 01: Q = 5
Sound Trap Q for I
SSI 10: Q = 7 0x00
3 11: Q = 9
00: Off
4 01: 1 dB HPF
Sound Trap HP/LP for I
10: -3 dB LPF
5 11: -2 dB LPF
6-7 Don’t use
00: Off
0 01: 60nS
Sound Trap GD for DK 10: 90nS
1 11: 120nS
00: Q = 3
2 01: Q = 5
SSDK Sound Trap Q for DK 0x00
10: Q = 7
3 11: Q = 9
00: Off
4 01: 1 dB HPF
Sound Trap HP/LP for DK
10: -3 dB LPF
5 11: -2 dB LPF
6-7 Don’t use
00: Off
0 01: 60nS
Sound Trap GD for M
10: 90nS
1 11: 120nS
00: Q = 3
2 01: Q = 5
Sound Trap Q for M
SSM 10: Q = 7 0x00
3 11: Q = 9
00: Off
4 01: 1 dB HPF
Sound Trap HP/LP for M
10: -3 dB LPF
5 11: -2 dB LPF
6-7 Don’t use
10

Group Key FM
Items Bit Description Default
Counter for non-weak signal 00
NDTC 0-7 0x05
detection FF
Counter for weak signal 00
NDTCT 0 -7 0x05
detection FF
Items Bits Description Default

00: SHARP
01: TCL/PHILIPS
0-1 Tuner Select
10: ALPS
11: SHARP
2-3 Don’t use
Mode2 Switch for startup 1: ON 0x02

4
notebook in d-mode 0: OFF
X-Ray protection 1: > 2.5 V then active
5
mode 0: < 2.5V then active
6
0: Off
7 Hi Senstive
1: On
Available offset 00
0 -6 value for RCUT of
WRCUT Warm 7F
1: “-“ subb operation
7 Sign bit
0: “+” add operation
Available offset 00
0 -6 value for GCUT of
WGCUT
Warm 7F
7 Sign bit
Available offset 00
0-6 value for BCUT of
WBCUT Warm 7F
7 Sign bit
Available offset 00
0 -7 value for GDRV of
WGDRV Warm 7F
7 Sign bit
Available offset 00
0 -7 value for BDRV of
WBDRV Warm 7F
7 Sign bit
Available offset 00
0 -6 value for RCUT of
CRCUT
Cool 7F
7 Sign bit
Available offset 00
CGCUT 0 -6 value for GCUT of
Cool 7F
11

7 Sign bit
Available offset 00
0-6 value for BCUT of
CBCUT Cool 7F
7 Sign bit
Available offset 00
0 -7 value for GDRV of
CGDRV
Cool 7F
7 Sign bit
00
Available offset
0 -7 value for BDRV of
CBDRV Cool
7F
7 Sign bit
000: Black
001: use Red instead
of Blue
010: Green
OEM Logo string
0-2 011: Cyan
OEMC color setting
100: Red
101: Magenda
110: Yellow
111: White
3-7 Don’t use
H - offset value for
OEMH 0-7 0 - FF
OEM logo
V – offset value for
OEMV 0-7 OEM logo in 50Hz 0 - FF
system
V – offset value for
OEMVS 0-7 OEM logo in 60Hz 0 -FF
system
Some items is removed and be changed into:

SCOL ĺ VCD2 CLTO ĺ CLTB, CLTD SECD ĺ BBCT
REFP ĺ VCD1RSNS ĺ VCD0 GSNS ĺ UBK
BSNS ĺ VBK VCEN ĺ VCENP, VCENN
New items
MODE2 STBG STI STDK
STM SSBG SSI SSDK
SSM SYNC NOIS DET SYBBN
SYBBF SYSR FM RADIO WRCUT
WGCUT WBCUT WGDRV WBDRV
CRCUT CGCUT CBCUT CGDRV
CBDRV OEMC OEMH OEMV
OEMVS
12

7
0
1
Window pulse for
2
Tuning
0x00
H-Lock detection
3
SYBBF Tuning
4
5
LPF mode for H-
6
Tuning
7
0
1
Window pulse for
2
Tuning
H-Lock detection
3
SYSR Tuning 0x02
4
5
LPF mode for H-
6
Tuning
7
0,1,2: Don’t use
0-3 Noise Detection 3: S/N High
NOIS DET 0x0F
F: S/N Low
4-7 Don’t use
0-6 Don’t use
FM RADIO 0: Off 0x80
7 FM Radio
1: On
Group KEY AT
Items Bits Description Default
0: Sound Trap Off
0–3 S-Trap f0 for BG 1: f0 tuning min
STBG 0x08
F: f0 tuning max
4-7 Don’t use
0: Sound Trap Off
0–3 S-Trap f0 for I 1: f0 tuning min
STI 0x08
F: f0 tuning max
4-7 Don’t use

6、Block Diagram
M 2 8 L ( G 2 )Block Diagram By SLF 2006/09/28
IC801 Q815 T803 112v

220V~ D801—D804 Transformer 12V
12V
IC802
Q501 Q503
R/G/B Q505 AMP. R/G/B CRT
V. AMP.
V.out
TMPA8873 IC301 EHT
Tuner IF AMP SAW
IC201(2) FOCUS
TU101 Q101 Z101
SCREEN
H.out H.drive AMP.

TMPA8873 Q401 Q402 FBT
IC201(1) T402 220V, 24V
6.3V
Audio AMP.
Q903/Q210 Q902,Q210
2 IC601 Speaker
E PROM KEY IR001
IC002 Sensor
REAR AV AIN
AV OUT SIDE AVVin

AV R & L OUT

7、Schematic Diagram

8、PCB Layout

8ÿ
Troubleshooting
Flow chart
No PIC. OK
Check the wave form

Check the wave form Check the wave from
OK OK at Pin50.51.52 of OK Replace CRT Board
at Pin30 of IC201 at Pin26 of IC201
IC201
53
NG NG NG
Check the wave form Check Check the voltage at

OK Replace IC201
at Pin41,42 of C242,Q209,R218 Pin55 of IC201
IC201;Check the
voltage at Pin35

Check z2001. Check C605.
No Sound OK
Z2002.D203.D204 C608.C605B.C608B
NG NG
Check the wave form Check the wave form Check the wave form Check the wave form
OK OK OK
at Pin31 of IC201 at Pin33 at Pin28.29 of IC201 at Pin7.10 of IC601
NG
Check the wave form

OK Replace IC201 NG
at Pin34,37 of IC201
54
Check the wave form

Check C602,C602B OK Check Speaker OK OK
at Pin2.15 of IC601
NG NG
Check the wave form at Pin6.8.11 of

Replace Speaker
IC601,and the voltage of IC601(12V)

No raster, No
Check SW801.
PIC. Sound OK Replace T802
F801.DB801
OK NG
Check the
Check the Check the
NG voltage of NG
voltage of "B+" voltage of 300V
12V.12VA.33V
OK
Check the Check Replace

voltage at PIN1 NG Q401.Q402.T40 NG Q401.Q402.T40
of P502 2 2
OK OK
Check the
voltage at PIN3 NG Replace T401
of P502
OK
Check the R/G/B voltage at

PIN3.4.5 OF P501,and R/G/B
wave form,and the voltage PIN1 of NG Replace IC201
P501
OK
Check the Check Replace

voltage at NG Q501.Q502.Q50 NG Q510.Q502.Q50
PIN1.2.3.4.7 of 3.Q510 3.Q510
OK
Replace the
CRT
55
56

TCL Service Manual: TCL M28L (G) 2 Chassis

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TCL Service Manual: TCL M28L (G) 2 Chassis

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TCL

TCL M28L(G)2 Chassis

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CA UTION: TO REDUCE THE RISK OF

WARNING: TO REDUCE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT

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FOR YOUR PERSONAL SAFETY

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PROTECTION AND LOCATION OF YOUR SET

EXAMPLE OF ANTENNA GROUNDING AS PER NATIONAL ELECTRICAL CODE INSTRUCTIONS

EXAMPLE OF ANTENNA GROUNDING AS PER

POWER SERVICE GROUNDING

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Australia / New Zealand

Monitor /VM out

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H/Lout / SIF out

Signal Name Direction Description

1 SCL M to S Internal IIC bus SCL

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Reset signal input or watchdog

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8 TEST Input Test pin for out-going test

Power Vdd for Oscillator circuit

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SIGNAL PROCESSOR BLOCK Tentative

12 FBP in Input terminal for FBP. 12

Output terminal for 50Ω

Terminal to be connected 100Ω

Output terminal for Vertical 16

18 TV A GND GND terminal for TV block. ⎯ ⎯

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20 Y in Input terminal for Y signal. 20

Input terminal for ABL/ACL

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Output terminal 1 for Audio

Output terminal 2 for Audio

Output terminal for detected

1bit DAC Output terminal for 1bit

Terminal to be connected 2kΩ 500Ω

15kΩ 500Ω 2kΩ

Vcc terminal for IF circuit.

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Terminal to be connected 5kΩ

Output terminal for External

40 IF GND GND terminal for IF circuit. ⎯

Output terminal for RF AGC 200Ω 2kΩ

44 Black Det black stretch. 44

Output terminal for monitor

Monitor terminal for SVM signal.

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Vcc terminal for Y/C circuit.

48 Sync out because of its open

Vcc terminal for Digital

Output terminal for G 50

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CLK P32 P33 P64 to P67 P70, 71 P57 P54 P34, 35

Reset I/O Test Pin

P2 P4 DA Converter P5 8-bit Key on P6 Video signal Remote P3 Serial Bus

P20 P40 P50 to P53, 56 P60 to P61, 63 P30, 31