Service Training

MALAGA

320B/330B
Hydraulic Excavators
VII. AUXILIARY CIRCUITS

Francis
June 97
Page:

320B - 330B COMBINED CIRCUIT

NEUTRAL (Single Action)
2nd
Speed Hammer
2

117-8919
Medium Press Circ
131-9203
3T-3132 L970 - GY Eng / Pump Ctrl
Hammer 37
Press.
Switch

2 Speed
AUXILIARY Hammer
CONTROL
198 - PK

BOOM
LHS RHS VALVE
106-0179

PILOT PUMP
STICK

Lo Hi
BUCKET
200 - BK 191 - WH

CHAPTER : Axiliary Circuits

1114878 SWING

320B / 330B HYDRAULIC

MAIN
PUMPS

EXCAVATORS
NFC
954 - GN
549 - PK
548 - GY
547 - OR
546 - BU
952 - OR
961 - BR

NFC

Aux Hyd Contr

951 - PK
585 - YL
950 - BR
A850 - WH
A849 - OR

PILOT
PUMP
AC1 AC2 Option

111-9916 121-1491 121-1491 116-3413

AUX. PILOT MANIFOLD

Page:

320B - 330B COMBINED CIRCUIT

HAMMER ACTIVATED
2nd
Speed Hammer
3

117-8919
Medium Press Circ
131-9203
3T-3132 L970 - GY Eng / Pump Ctrl
Hammer 37
Press.
Switch

2 Speed
ATTACHMENT Hammer
CONTROL
198 - PK

VALVE BOOM
LHS RHS
106-0179

PILOT PUMP
STICK

Lo Hi
BUCKET
200 - BK 191 - WH

1114878 SWING

CHAPTER : Axiliary Circuits

320B / 330B HYDRAULIC

MAIN
PUMPS

EXCAVATORS
NFC
954 - GN
549 - PK
548 - GY
547 - OR
546 - BU
952 - OR
961 - BR

NFC

Aux Hyd Contr

951 - PK
585 - YL
950 - BR
A850 - WH
A849 - OR

PILOT
PUMP
Option

111-9916 121-1491 121-1491 116-3413

AUX. PILOT MANIFOLD

NOTE: The hammer mode must be activated with Power + Mode and Boom Priority selected
Page:

320B - 330B COMBINED CIRCUIT

HAMMER/BOOM ACTIVATED
2nd
Speed Hammer
4

117-8919
Medium Press Circ
131-9203
3T-3132 L970 - GY Eng / Pump Ctrl
Hammer 37
Press.
Switch

2 Speed
AUXILIARY Hammer
CONTROL
198 - PK

VALVE BOOM
LHS RHS
106-0179

PILOT PUMP
STICK

Lo Hi
BUCKET
200 - BK 191 - WH
1114878 SWING

CHAPTER : Axiliary Circuits

320B / 330B HYDRAULIC

MAIN
PUMPS

NFC

EXCAVATORS
954 - GN
549 - PK
548 - GY
547 - OR
546 - BU
952 - OR
961 - BR

NFC

Aux Hyd Contr

951 - PK
585 - YL
950 - BR
A850 - WH
A849 - OR

PILOT
PUMP
Option

111-9916 121-1491 121-1491 116-3413

AUX. PILOT MANIFOLD

NOTE: The hammer mode must be activated with Power + Mode and Boom Priority selected
Page:

320B - 330B COMBINED CIRCUIT

DOUBLE ACTION
Medium Attach
Press Ctrl Vl
5

117-8919
Medium Press Circ
131-9203
3T-3132 L970 - GY Eng / Pump Ctrl
Hammer 37
Press.
Switch

2 Speed
ATTACHMENT Hammer
CONTROL
198 - PK

VALVE BOOM
LHS RHS 106-0179

PILOT PUMP
STICK

Lo Hi
BUCKET
200 - BK 191 - WH
1114878 SWING

CHAPTER : Axiliary Circuits

320B / 330B HYDRAULIC

MAIN
PUMPS

NFC

EXCAVATORS
954 - GN
549 - PK
548 - GY
547 - OR
546 - BU
952 - OR
961 - BR

NFC

Aux Hyd Contr

951 - PK
585 - YL
950 - BR
A850 - WH
A849 - OR

PILOT
PUMP
Option

111-9916 121-1491 121-1491 116-3413

AUX. PILOT MANIFOLD

Page:

MEDIUM PRESSURE CIRCUIT (Neutral)

A B
Medium Attach 117-8919
Press Ctrl Vl
6

3T-3132

250

A
B
C
250
198 - PK

LHS RHS

PILOT PUMP

200 - BK
106-0179
(ATCH VAL) 131-9203
191 - WH
Lo Hi
200 - BK
1114878

CHAPTER : Axiliary Circuits

M

320B / 330B HYDRAULIC

954 - GN
549 - PK
548 - GY
547 - OR
546 - BU
952 - OR
961 - BR

200 - BK

EXCAVATORS
Aux Hyd Contr 175
585 - YL
950 - BR

A848 - PK
A847 - YL
A850 - WH
A849 - OR

LS

To F/C aux prop. sol.

To AC1 aux sol.
T P VALVE GROUP
125-8075
To AC2 aux sol.

L970 - GY
Eng / Pump Ctrl
Hammer 37
Press. AUX PUMP
Switch 132-5975
Page:

MEDIUM PRESSURE CIRCUIT (Activated)

A B
Medium Attach 117-8919
Press Ctrl Vl
7

3T-3132

250

A
B
C
250
198 - PK

LHS RHS

PILOT PUMP

200 - BK
106-0179
(ATCH VAL) 131-9203
191 - WH
Lo Hi
200 - BK
1114878

CHAPTER : Axiliary Circuits

M

320B / 330B HYDRAULIC

954 - GN
549 - PK
548 - GY
547 - OR
546 - BU
952 - OR
961 - BR

200 - BK

EXCAVATORS
Aux Hyd Contr 175
585 - YL
950 - BR

A848 - PK
A847 - YL
A850 - WH
A849 - OR

LS

To F/C aux prop. sol.

To AC1 aux sol.
T P VALVE GROUP
125-8075
To AC2 aux sol.

L970 - GY Eng / Pump Ctrl

Hammer 37
Press. AUX PUMP
Switch 132-5975
 320B / 330B HYDRAULIC
EXCAVATORS
CHAPTER : Axiliary Circuits

DISPLAY PANEL

ARROW KEY ENTER KEY PLUS KEY MINUS KEY

" ++", "-","+","--", Then press enter key

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 320B / 330B HYDRAULIC
EXCAVATORS
CHAPTER : Auxiliary Circuits

AUXILIARY HYDRAULIC CONTROLLER

(122-9897)

When the controller in "ON", the first information displayed is the version of the
controller.
Example : __2.10_

NB. In each major change (software or hardware) that will affect the operation of the
controller, the left side digit will be increased.
In each minor changes, the digits on the right will be increased.

The controller "Display/Keypad" has the following modes:

- Active mode (Aux/Hyd controller is operating)
- Inactive mode (Aux/Hyd controller is not operating)
- Programming mode

ACTIVE MODE

During the Aux/Hyd controller operation, the Display will visualize the selected
working mode. The Aux/Hyd controller has 4 different working modes:

1 L 1

2 H 1
3 L 2
4 L 2

The 4 different working mode are combined as follows:

1 _ _ _ L 1 = Low Mode One Way

2 _ _ _ H 1 = High Mode One Way
3 _ _ _ L 2 = Low Mode Two Way
4 _ _ _ H 2 = High Mode Two Way
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 320B / 330B HYDRAULIC
EXCAVATORS
CHAPTER : Auxiliary Circuits

AUXILIARY HYDRAULIC CONTROLLER

(122-9897)

INACTIVE MODE

In this mode the Aux/Hyd controller, the 4 working mode settings can be visualized.
For each working mode the Aux/Hyd controller will display the 3 following informatons:

- Number of hours the tool has already accomplished in that working mode.
- Operating engine speed set up for that working mode.
- Operating flow set up for that working mode.

To visualize all these information the Arrow Key must be pushed.

The first information shown on the display will be the number of ours of the current
active working mode. Pressing the Arrow Key again, will display the next operating
engine speed information. Pressing The Arrow Key again, the operating flow will
be displayed.

Example : Active Working Mode 2 H 1

2 h X X X X
2 E Y Y H 1
2 F n n H 1
3 h X X X X
3 E Y Y L 2
3 F n n L 2
4 h X X X X
4 E Y Y H 2
4 F n n H 2
1 h X X X X
1 E Y Y L 1
1 F n n L 1
2 h X X X X

NB. Use the arrow key to visualize all settings by scrolling down.

Page: 10
 320B / 330B HYDRAULIC
EXCAVATORS
CHAPTER : Auxiliary Circuits

AUXILIARY HYDRAULIC CONTROLLER

(122-9897)

PARAMETERS ADJUSTMENT

The engine speed parameters can be set between 01 and 10 (speed dial position).

The operating flow parameters can be set between 00 and 99.

DISPLAY WINDOW
Engine speed parameters display

2 E 0 9 H 1

Operating flow parameters

2 E 5 0 H 1

As an example we have recorded on a 325B the following flow values. The engine
speed has been set at dial 9 and the machine in One Way configuration.

Flow Sys NFC

Flow Press
param. Ltr/min Press
kPa kPa

10 102 15000 3081

20 151 15300 2693
25 177 15000 2504
30 198 15100 2328
35 215 15000 2162
40 234 14900 2007 NOTE.
The above table should be considered
45 262 15100 1839 as reference only. As the Aux/Hyd
controller is regulating the pump flow
50 297 14800 1696 through the NFC pressure, it is not
guarantee that each machine will have
55 323 15100 1550 the same flow for the same flow param.
1410 setting.
60 325 15200

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 320B / 330B HYDRAULIC
EXCAVATORS
CHAPTER : Auxiliary Circuits

TESTING WITHIN THE PROGRAMMING MODE

The adequate flow and engine speed parameters must be adjusted within the
programming mode to meet the auxiliary tool requirements. In most of the cases,
the machine will probably have to be tested prior to recording these values.
The programming mode enables the machine to be tested without living the mode,
the Keypad remains active and the Display still visualizing whether the flow or
engine speed parameters during the Aux/Hyd controller operation. The best practice
will be within the programming mode to set first the engine speed to the desire value
and then, increase the flow parameters step by step starting from the minimum
value, testing each of the values until the requested flow is reached. (Ref. to Hammer
installation procedure)

ERROR CODES:
Error 1 : open circuit in NFC proportional reducing valve.

Error 2 : Aux/Hyd Controller NFC proportional reducing valve output is short -

grounded.

Error 3 : Aux/Hyd Controller AC1 or AC2 output are short - grounded.

(AC1 and AC2 are ON/OFF solenoids)

Error 4 : Aux/Hyd Controller HAM2 R1 or R2 outputs are short - grounded.

Error 5 : Aux/Hyd Controller detects malfunction of the Activation Pressure

Switch . The pressure switch is located on the PTA port of the auxiliary
control valve. When ERROR 5 is displayed, maximum pressure is sent
to the NFC port for minimum flow output.

NOTE. The display of the Error-Codes has priority over the rest of the display codes,
but does not affect the function of the Aux/Hyd Controller.
Several Error-Codes can appear at the same time, the Aux/Hyd Controller
will display on the screen the last Error-Code detected.

The Error 1 and 2 can appear in both active or inactive modes.

The error 2 and 4 appear only when the Aux/Hyd Controller is operating. As the
Aux/Hyd Controller is continuously checking the NFC proportional reducing valve
signal, the Error 1 and 2 will disappear automatically when the problems are solved.
The Error 3 and 4 will disappear at the next Aux/Hyd Controller operation.
If one or several Error-Codes are detected, start to fix the firs Error-Code displayed,
then check if additional Error-Codes are displayed. The Aux/Hyd Controller can
visualize the errors only one at the time.

In case of Errors 1 and 2, the Aux/Hyd Controller will proceed as follows :

- Deactivation of AC1 and AC2 output signals.

- If for any reason the Activation Pressure SW Signal is "ON", the Aux/Hyd
Controller will decrease the engine speed to Dial 1.

Page: 12
 320B / 330B HYDRAULIC
EXCAVATORS
CHAPTER : Auxiliary Circuits

AUXILIARY/HYDRAULIC CONTROLLER
DISPLAY WINDOW

WORKING MODE DISPLAY VALUE

OF WORKING CONDITIONS
1- Low Mode One Way
2- High Mode One Way - hours
3- Low Mode Two Way - Eng. RPM
4- High Mode Two Way - Flow

SETTING
WORKING MODE
h- Hours of working Mode
COFIGURATION
E- Engine RPM of Working Mode
L1 = Low Mode One Way
F- Flow of Working Mode
H1 = High Mode One Way
L2 = Low Mode Two Way
H2 = High Mode Two Way

1 h X X X X
1 E X X H 1
1 F X X H 1
2 h X X X X
2 E X X L 2
PROGRAMMING 2 F X X L 2
CHANNELS
3 h X X X X
SELECTION
3 E X X H 2
3 F X X H 2
4 h X X X X
4 E X X L 1
4 F X X L 1
1 h X X X X
1 E X X H 1

Page: 13
 320B / 330B HYDRAULIC
EXCAVATORS
CHAPTER : Auxiliary Circuits

AUXILIARY/HYDRAULIC CONTROLLER
ACCESS TO PROGRAMMING MODE

ARROW KEY ENTER KEY PLUS KEY MINUS KEY

To access the programming mode, press the keys as follow:

" ++", "-","+","--", Then press enter key

DISPLAY WINDOW
(Could be any other value)

Exemple : Current active mode L 2, change flow parameters from 00 to35.

Select first the flow parameters with "Arrow Key" then, press on
"+ " or "-" key until you have reached 35

To save the new parameters press "Enter Key" and then "+" Key, the last digit
"P" will change from "P" to "S"(Saved)

To end the programming mode press "Enter Key" and then "Arrow Key'.

TO CHECK THE DIFFERENTS WORK MODE SETTING, PRESS "ARROW KEY",

THE DISPLAY WILL SCROLL

NOTE: To modify the engine speed and the flow parameters of another working mode,
the position of the One Way (Hammer) or Two way (Shear) Ball-Valve Lever
and the Rocker Switch (tortoise or rabbit) must be selected. The position must
be set to have the desire mode active, the controller authorizes to change only
the parameters of the courrent active mode

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