Full - TMG - SB24 Balance - 07102020

Field Balance Report
And Vibration Analysis
Presented to
KHUN Ronnachit Rongkum

Thai Malaya Glass Co., Ltd.
Prepared by
Auttagorn Choonetra
Vibration Inspector
APT HI – TECHNIQUE CO., LTD.

70/28 Nonthicha Village, Moo7 Klong Suan Phlu, Phra Nakorn Sri Ayutthaya, Phra Nakorn Sri Ayutthaya
13000, Thailand
Tel: +66 95 515 7887, +66 65 987 4247 Email: Auttagorn.ch@apt-hi.net
This report is consisting of;
1. Scope of works
2. Overall Data
3. Conclusion
1. Scope of works
APT Hi - Technique CO., LTD. are required for Field Balance SB24 at Thai Malaya Glass, Saraburi.
In this work, I settle procedure for complete this issue by;
- As – Found Vibration Overall and FFT Data Collect to Confirm Machine’s Root Cause
- Field Balance Procedure if Data is conforming with Unbalance issue
- As-Built Vibration Overall and FFT Data Collect after Done of Field Balance Procedure
2. Overall Data
According to this machine. I set up measurement by 6 points detail as below,
1. Blower DE – Vertical Axis

2. Blower DE – Horizontal Axis
3. Blower DE – Axial Axis
4. Blower NDE – Vertical Axis
5. Blower NDE – Horizontal Axis
6. Blower NDE – Axial Axis
*Notes: This is Overhung Blower which connects directly to the Motor’s Shaft without pillow block. In
this case, Motor Vibration and Blower Vibration use with the same measuring point and references.
Figure 1 SB24 Blower Unit

13000, Thailand
As Found Vibration in Overall and FFT Spectrum
- Overall Vibration referring with ISO 10816 – 3 Group 2 Rigid Base (mm/s RMS)
Name Date Prev Unit

TMG_SB24
Blower_07102020\Thaimalaya_TM24_07102020\Motor
HDE\RMS ch:1 B:10-1000Hz NS:4096 07-10-20 11:40:23 2.8 mm/s
VDE\RMS ch:1 B:10-1000Hz NS:4096 07-10-20 11:40:52 9.83 mm/s
ADE\RMS ch:1 B:10-1000Hz NS:4096 07-10-20 11:41:22 7.57 mm/s
HNDE\RMS ch:1 B:10-1000Hz NS:4096 07-10-20 11:41:44 7.42 mm/s
VNDE\RMS ch:1 B:10-1000Hz NS:4096 07-10-20 11:42:01 11.6 mm/s
ANDE\RMS ch:1 B:10-1000Hz NS:4096 07-10-20 11:42:18 7.16 mm/s
- G Enveloped Value referring with Bearing Severity Chart from SKF (gE True P-P)
Name Date Prev Unit

TMG_SB24
HDE\g-demod True P-P ch:1 B:500-25600Hz NS:4096 07-10-20 11:40:23 4.75 g
VDE\g-demod True P-P ch:1 B:500-25600Hz NS:4096 07-10-20 11:40:52 3.4 g
ADE\g-demod True P-P ch:1 B:500-25600Hz NS:4096 07-10-20 11:41:22 5.47 g
HNDE\g-demod True P-P ch:1 B:500-25600Hz NS:4096 07-10-20 11:41:44 4.36 g
VNDE\g-demod True P-P ch:1 B:500-25600Hz NS:4096 07-10-20 11:42:01 2.93 g
ANDE\g-demod True P-P ch:1 B:500-25600Hz NS:4096 07-10-20 11:42:18 2.52 g

13000, Thailand
- FFT Spectrum separated by measurement’s point
- DE Side (ISO RMS 10 – 1,000 Hz 800 lines)
- NDE Side (ISO RMS 10 – 1,000 Hz 800 lines)

13000, Thailand
As-Found Conclusion referring from Overall Data and FFT Spectrum
From data records, Motor has over alarm in Danger Limit referring with ISO 10816-3 Group 2
Rigid Base and Bearing Damage in Unacceptable referring with Bearing Severity Chart from SKF.
In FFT Spectrum, there are obviously signs of Damage in Blower’s Unbalance, Mechanical
Looseness and Blower Missalignment. Refer with Bearing Damage Value, Bearing is out of lifetime and
it’s cause of other damage.
With FFT Spectrum, 1X also high in each direction shown unbalance problem and can reduce
vibration value with field balance procedure. But I am recommended to Overhaul and Bearing
Replacement for Long-term Operation.
Balancing Report
Name: TMG_TM24_07102020
Date, time: 07.10.2020 11:39:16
Planes: 1
Speed: 2938 RPM, 49.0 Hz
Remove trial mass: no
Count of blades: 10
ISO 1940-1 Grade Reference G1
DF (measured): 138, +21.6°
Initial unbalance: 4.20mm/s RMS, +274.3°
Trial mass: 33.0g
Trial run: 5.21mm/s RMS, +331.3°
Correction mass: Blade4: 15.8g, Blade5: 23.6g
Test run and success: 0.866mm/s RMS, +130.5°, 79.4%
Trim mass [1]: Blade9: 6.12g, Blade10: 0.168g
Trim run [1] and success: 0.151mm/s RMS, +85.5°, 96.4%

13000, Thailand
Balancing Vectors
As Built Vibration in Overall and FFT Spectrum
Name Date Prev Unit

TMG_SB24
HDE\RMS ch:1 B:10-1000Hz NS:4096 07-10-20 11:40:23 3.04 mm/s
VDE\RMS ch:1 B:10-1000Hz NS:4096 07-10-20 11:40:52 2 mm/s
ADE\RMS ch:1 B:10-1000Hz NS:4096 07-10-20 11:41:22 5.85 mm/s
HNDE\RMS ch:1 B:10-1000Hz NS:4096 07-10-20 11:41:44 2.46 mm/s
VNDE\RMS ch:1 B:10-1000Hz NS:4096 07-10-20 11:42:01 3.38 mm/s
ANDE\RMS ch:1 B:10-1000Hz NS:4096 07-10-20 11:42:18 5.89 mm/s

13000, Thailand
Name Date Prev Unit

TMG_SB24
HDE\g-demod True P-P ch:1 B:500-25600Hz NS:4096 07-10-20 11:40:23 3.89 g
VDE\g-demod True P-P ch:1 B:500-25600Hz NS:4096 07-10-20 11:40:52 4.71 g
ADE\g-demod True P-P ch:1 B:500-25600Hz NS:4096 07-10-20 11:41:22 1.48 g
HNDE\g-demod True P-P ch:1 B:500-25600Hz NS:4096 07-10-20 11:41:44 2.95 g
VNDE\g-demod True P-P ch:1 B:500-25600Hz NS:4096 07-10-20 11:42:01 4.52 g
ANDE\g-demod True P-P ch:1 B:500-25600Hz NS:4096 07-10-20 11:42:18 2.58 g
- FFT Spectrum separated by measurement’s point
- DE Side (ISO RMS 10 – 1,000 Hz 800 lines)

13000, Thailand
- NDE Side (ISO RMS 10 – 1,000 Hz 800 lines)
Overall Value Comparison Between As-Found and As-Built with Field Balance Procedure
Name Date Prev Last Unit

TMG_SB24
HDE\RMS ch:1 B:10-1000Hz NS:4096 07-10-20 11:40:23 2.8 3.04 mm/s
VDE\RMS ch:1 B:10-1000Hz NS:4096 07-10-20 11:40:52 9.83 2 mm/s
ADE\RMS ch:1 B:10-1000Hz NS:4096 07-10-20 11:41:22 7.57 5.85 mm/s
HNDE\RMS ch:1 B:10-1000Hz NS:4096 07-10-20 11:41:44 7.42 2.46 mm/s
VNDE\RMS ch:1 B:10-1000Hz NS:4096 07-10-20 11:42:01 11.6 3.38 mm/s
ANDE\RMS ch:1 B:10-1000Hz NS:4096 07-10-20 11:42:18 7.16 5.89 mm/s

13000, Thailand
Name Date Prev Last Unit

TMG_SB24
HDE\g-demod True P-P ch:1 B:500-25600Hz NS:4096 07-10-20 11:40:23 4.75 3.89 g
VDE\g-demod True P-P ch:1 B:500-25600Hz NS:4096 07-10-20 11:40:52 3.4 4.71 g
ADE\g-demod True P-P ch:1 B:500-25600Hz NS:4096 07-10-20 11:41:22 5.47 1.48 g
HNDE\g-demod True P-P ch:1 B:500-25600Hz NS:4096 07-10-20 11:41:44 4.36 2.95 g
VNDE\g-demod True P-P ch:1 B:500-25600Hz NS:4096 07-10-20 11:42:01 2.93 4.52 g
ANDE\g-demod True P-P ch:1 B:500-25600Hz NS:4096 07-10-20 11:42:18 2.52 2.58 g
FFT Spectrum Comparison Between As-Found and As-Built with Field Balance Procedure
- DE Horizontal

13000, Thailand
- DE Vertical
- DE Axial

13000, Thailand
- NDE Horizontal
- NDE Vertical

13000, Thailand
- NDE Axial
As-Built Conclusion referring from Overall Data and FFT Spectrum
From Data Records, After Field Balance Procedure can saw decrease value obviously in DE
Vertical, NDE Horizontal and NDE Vertical. But it still has high vibration referring with ISO Standard.
See in G-Enveloped which referred bearing damage can saw decrease value obviously in DE
Axial. But it is still high and unacceptable value referring with Bearing Severity Chart from SKF
With FFT Spectrum, Field Balance Procedure successfully cut vibration value cause from
unbalance then reduce vibration value in mentioned point. But the root cause of this machine is not
only unbalance but also Mechanical looseness, Misalignment and Unacceptable Bearing Damage.
Recommendation
- Bearing replacement at DE, NDE Motor
- Re-Installation and Alignment Confirmation

13000, Thailand
Reference Standard
1. ISO 10816 -3 Mechanical vibration — Evaluation of machine vibration by measurements on non-

rotating parts — Part 3: Industrial machines with nominal power above 15 kW and nominal speeds
between 120 r/min and 15 000 r/min when measured in situ
Notes: R = Rigid Base, F = Flexible Base, 13 = Group 1,3 24 = Group 2,4

13000, Thailand
Bearing Severity Chart from SKF (gE True P-P)
Prepared and Reported by
Auttagorn Choonetra
Certified Vibration Analyst
Certificate No. M-126179-01

13000, Thailand
MOBIUS INSTITUTE
BOARD OF CERTIFICATION
certifies that
AUTTAGORN CHOONETRA
has met the experience, training and examination
requirements for conformity to ISO 18436-2 as
VIBRATION ANALYST: CATEGORY II

ISO/IEC 17024 accredited in
accordance with ISO 18436-1
This certificate remains the property of
Mobius Institute Board of Certification.
www.mobiuscertification.org
Certification Number: M-126179-01

Date of Certification: 16-Jan-2017
Certification Expires: 16-Jan-2022
Jason Tranter, Managing Director

Mobius Institute Board of Certification

Full - TMG - SB24 Balance - 07102020

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Field Balance Report

And Vibration Analysis

KHUN Ronnachit Rongkum

APT HI – TECHNIQUE CO., LTD.

- Field Balance Procedure if Data is conforming with Unbalance issue

According to this machine. I set up measurement by 6 points detail as below,

1. Blower DE – Vertical Axis

Figure 1 SB24 Blower Unit

Name Date Prev Unit

Name Date Prev Unit

APT HI – TECHNIQUE CO., LTD.

- DE Side (ISO RMS 10 – 1,000 Hz 800 lines)

- NDE Side (ISO RMS 10 – 1,000 Hz 800 lines)

APT HI – TECHNIQUE CO., LTD.

Date, time: 07.10.2020 11:39:16

Speed: 2938 RPM, 49.0 Hz

Remove trial mass: no

ISO 1940-1 Grade Reference G1

DF (measured): 138, +21.6°

Initial unbalance: 4.20mm/s RMS, +274.3°

Trial mass: 33.0g

Trial run: 5.21mm/s RMS, +331.3°

Correction mass: Blade4: 15.8g, Blade5: 23.6g

Test run and success: 0.866mm/s RMS, +130.5°, 79.4%

Trim mass [1]: Blade9: 6.12g, Blade10: 0.168g

Trim run [1] and success: 0.151mm/s RMS, +85.5°, 96.4%

APT HI – TECHNIQUE CO., LTD.

As Built Vibration in Overall and FFT Spectrum

Name Date Prev Unit

APT HI – TECHNIQUE CO., LTD.

Name Date Prev Unit

- FFT Spectrum separated by measurement’s point

- DE Side (ISO RMS 10 – 1,000 Hz 800 lines)

APT HI – TECHNIQUE CO., LTD.

Name Date Prev Last Unit

APT HI – TECHNIQUE CO., LTD.

Name Date Prev Last Unit

APT HI – TECHNIQUE CO., LTD.

APT HI – TECHNIQUE CO., LTD.

APT HI – TECHNIQUE CO., LTD.

As-Built Conclusion referring from Overall Data and FFT Spectrum

- Bearing replacement at DE, NDE Motor

- Re-Installation and Alignment Confirmation

APT HI – TECHNIQUE CO., LTD.

1. ISO 10816 -3 Mechanical vibration — Evaluation of machine vibration by measurements on non-

Notes: R = Rigid Base, F = Flexible Base, 13 = Group 1,3 24 = Group 2,4

APT HI – TECHNIQUE CO., LTD.

Prepared and Reported by

Certified Vibration Analyst

Certificate No. M-126179-01

APT HI – TECHNIQUE CO., LTD.

VIBRATION ANALYST: CATEGORY II

Certification Number: M-126179-01

Jason Tranter, Managing Director

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