Professional Documents
Culture Documents
Brochure Prometheus Optimized PDF
Brochure Prometheus Optimized PDF
“
WORLD LEADER HISTORY
IN COMPONENTS AND
ACCESSORIES Headquartered in one of the cities-gem of Tuscany (Pistoia),
FOR ACTUATORS
”
Prometheus was founded in 2001 with the aim of being the
first Italian company qualified in design and production
AND VALVES of passive fire and explosion protection systems. The
MANUFACTURERS continuous quality research of Prometheus has led to the
attainment of Lloyd’s Register Quality Assurance (LRQA)
and DNV-GL (Det Norske Veritas and Germanischer Lloyd),
two certifications that guarantee high standards in terms of
products and safety. In addition to the fireproof products,
there is a range of metal carpentry products, offering the
customer an increased level of support. With a careful
attention to the new markets, Prometheus continuously
expands its product portfolio by defining its position on the
worldwide market.
ess a str
proc ong
ts and tea
uc an m w
od da
pr ch ork
in iev t
Col e
ds
o usin
ce lab
su
ar
b
n
pp ess g
nd
e
or
sta
t c als
lity
ell
or
ust
o
qua
Exc
ome
ati
Our
high
rs
on
values
s u p po r t
Inn
and
rity
ty
im
at
cu
ov
fe
Sa
p le
se
io n
re
en
su
nn
ti
en
ov to
at r k
ion wo
f ro
mb We
u si n e s
s
ABOUT US
• ProCabs
• Flanges
• Joints
• Brackets
• Valve extensions
INSTALLATION FRIENDLY
No special tools are required for site plug-in. Electric and
pneumatic cabling can be brought in using threaded
casings laid down with reinforced thermal insulation.
All fireproofing blankets are supplied with dedicated
installation procedures for an easy and quick assembly
on site while plant is still in operation.
APPLICATIONS
Being custom-shaped to the protected device, ProFlex is
ProFlex protects the main devices suitable for limited space and weight applications where
that control a plant with a fire protection systems are required to tightly match the
flexible jacket fully designed and equipment size and dimensions. The application of these
manufactured in Italy. The goal products is specific for:
is reducing drastically the risks
arising from fire and blow-up. • Electrical and pneumatic valve actuators
The safety of ProFlex comes from • Shutdown and regulation valves
its structure: this product is indeed • Control panels
composed by pre-shaped pads with • Pipe Work
layers of mineral fibers wrapped • Junction Box
into special technical fabrics • Tanks
finished with protective materials • Control station
to ensure thermal insulation to high
temperature of hydrocarbon flames as well as
weather, chemicals and UV rays resistance. Heat-
resistant straps, belts and stainless-steel washers, clasps
and springs are used to make the structure airtight and
prevent inflow of combustion products in case of fire.
DESIGN
The realization of the ProFlex requires a detailed design
and engineering phase.
CERTIFICATIONS:
To guarantee high efficiency and excellent product Det Norske Veritas and Lloyd’s
quality our engineers elaborate the parameters provided MAX
TEMPERATURE
by the customer: POOL FIRE 1110°C fire temperature
• Type of fire
1100 °C resistance for at least 60 minutes,
• Fire resistance time in accordance with UL1709 and
• Geometry and mass of the component to protected Hydrocarbon Fire Specifications;
• Exposed area
MAX
• Site condition TEMPERATURE
JET FIRE 1350 °C fire temperature
Prometheus engineers manage all data and carefully 1300 °C resistance for at least 60 minutes,
design each part of the product with advanced software on accordance with OTI 95634 and
CABLE TRAY
realizing a device with high engineering content ISO 22899-1 Specifications;
Proflex products insulate cable trays carrying control
corresponds to customer requirements.
· Resistance to 2.9 barg blast cables to ensure that the cables can operate long enough
generated overpressure; to allow process shut down during fires. Cable tray wrap
system has been installed in many chemical process
CUSTOMIZABLE FEATURES plants worldwide. Prometheus manufactures the same
ProFlex fire protection systems can be entirely cable trays on request, providing a complete product.
designed on specific customer requirements and
modeled based on plant drawings (or after a site With the after sales service, structured in order
inspection, when needed). to support the customer even after the purchase,
Exit penetrations for position indicators, plug for Prometheus provides services to ensure correct
application and maintenance of all products.
NAME: ProBox fireproof protection
TYPE: Rigid
CUSTOMIZABLE FEATURES
To reach full customer satisfaction, Prometheus
allows the possibility to create a customized product.
Our technical department supports the customer by
developing a tailor-made product with customizable
features such as:
DESIGN APPLICATION
The product is a combination created to match customer
specifications. For this reason, the engineering and The application of the ProBrid
design phases are crucial. Technical department gathers comes from a need of dimensions
the data provided by the customer in order to process and spaces. ProBrid can also be
and design a tailor-made solution. installed on the following items:
The parameters considered as impacting on the design
and structure are: • Valves
• Actuators
• Type of fire
• Fire resistance time For particular requests,
• Geometry and mass of the component to be protected Prometheus also evaluate the
• Exposed area application on other devices.
• Site condition
• Control Panels
Parameters are easily manageable through a software • Cabinets
that allow the engineers to realize the technical design • Enclosures
of ProBrid. • Air Tanks
NAME: ProCab
TYPE: Rigid
What is IP?
IP - 6 6
DUST PROOFING WATER RESISTANCE
Level of protection from Level ok water resistance
dust particles
Level Degree of Protection Level Degree of Protection
6 6
Protection from 4 micron dust Protection from water projected
particles penetrating under from a powerfull nozzle in any
reduced pressure directiontowards the display
CUSTOMIZABLE FEATURES
The design of ProCab follows the individual details
ProCab can be manufactured with provided by the customer. Storm doors, roofs, wall
AISI 304 or AISI 316L stainless steel, brackets, grommet plate and other features are designed
carbon steel or light alloy steel and to meet IP 66 index protection.
thanks to Prometheus experience, ProCab can ProCab can be provided with additional features
be internally or externally covered by the ProFlex according to the customer’ needs:
ProCab represents one of the most versatile products • Wall fixing supports in AISI 304 or AISI 316L stainless
of the Prometheus’ offer. These cabinets are small and steel, carbon steel or light alloy steel
medium cases, made from multi-folded single sheets
in AISI 304 or 316L stainless steel, carbon steel or light • Pre-drilled inner plate to fasten instrumentation
alloy steel, carefully refined and painted according to
required specification. Suitable to be installed directly • Instrumentation gauges for control and inspection
on the equipment or hung to the wall, this product – purposed
fully manufactured in Italy – is realized following
standard features, such as: • Special sealing system to withstand critical ambient
conditions from -60 to +250°C and internal heating
• Blind door or Lexan shatterproof window (according system for harsh environment.
to the EHS regulation in place) to meet safety and
durability requirements
FLANGES
Designed and manufactured to against drawings and
customer specifications, the flanges can be made in carbon
steel, stainless steel, alloys, chrome steel and special steels
(such as Duplex 2205 and Super Duplex 2507), to match
stringent requirements typical for the Oil & Gas industry.
Continuous design rigor and QA/QC processes allow the
products to achieve best-in-class quality products matching
manufacturing tolerances and providing best reliability to
our customer.
COMPONENTS
Prometheus can supply the final product, from design to FIREPROOF PRODUCTION SITE
finishing through thermal treatments, surface treatments,
and paints. PROBOX ASSEMBLY DEPARTMENT
This represents an an extension of the carpentry department
in which the semi-finished products that compose the
supporting structure of ProBox are developed. ProBox
assembly centers makes use of know-how and components
in compliance with the international sector certifications UL
1709 and OTI 22899.
ON-FIELD SERVICE
Prometheus is more than a simple manufacturing company.
Prometheus also provide a special department for on-site
customer assistance. A staff of qualified technicians will
accomplish all the necessary step related to inspection, • Certification Pool Fire in accordance with standard UL 1709
installation’ supervision and measurements, directly on site. • Certification Jet Fire in accordance with standard OTI
95634 and ISO 22899-1
RESEARCH & DEVELOPMENT • DNV Certification of resistance to blast generating
Prometheus departments are continually improving highest overpressure of 2.9 barg.
level of quality focusing on research and development
activities. Among these:
AFTER SALES
WARRANTY
Secure product and process up-time and never worry about
unplanned maintenance costs. Prometheus ensures a
Some of Our QUALIFICATIONS warranty such that the goods supplied are fit for the purpose
for which they have been purchased for, for a period of 24
With the aim of guaranteeing quality improvement and to support customer needs Prometheus is qualified in: months from delivery of the goods ex-works.
Professional commissioning with warranty
extension provides free of charge rapid response
services, if the unexpected occurs. Optional
warranty extension is offered on Prometheus
commissioned products regularly maintained
by Prometheus certified professionals.
NOTEWORTHY PROJECTS
JURASSIC GAS
OMSK REFINERY LIWA PLASTICS FIELD EARLY
EPC: TECHNIP EPC: CB&I PRODUCTION FACILITY
END USER: GAZPROM NEFT END USER: ORPIC EPC: PETROFAC
END USER: KOC
Oman
SOUTH PARS AL DABB’IYA TEMPA ROSSA
GAS FIELD SURFACE EPC: TECNIMONT
END USER: TOTAL
DEVELOPMENT PHASE 14 FACILITIES PHASE III
EPC: OTECH EPC: TECNIMONT
END USER: NIOC END USER: ADCO
STAR REFINERY PROJECT TECNICAS REUNIDAS + SAIPEM SOCAR TURKEY ENERJI A.Ş. TURKEY
+ GS + ITOCHU
ADEGUAMENTO
LOGISTICA STOCCAGGIO ON SHORE SAIPEM - ENI ITALY
MOVIMENTAZIONE GREGGIO
TEMPA ROSSA
REFINERY OFF GAS (ROG) KT KINETICS TOTAL OLEFINS ANTWERP NV BELGIUM
OPTARA TECNICAS REUNIDAS TOTAL BELGIUM
RAS LAFFAN REFINERY PHASE CHIYODA / CTCI LAFFAN REFINERY COMPANY QUATAR
II LIMITED-2 (LR 2)
PROJECTO CALIDAD DE
COMBUSTIBLES FASE SAIPEM PEMEX MEXICO
GASOLINA
RABIGH II SAIPEM SAUDI ARAMCO SAUDI ARABIA
PRESALT KEPPEL FELS PETROBRAS BRAZIL
ETILENO XXI TECHNIP BRASKEM IDESA SAPI MEXICO
GUDRUN AIBEL STATOIL NORWAY
PKRT / POLAND TECHNIP GRUPA LOTOS ALGERIA
ARZEW GNL-3Z PROJECT SAIPEM SONATRACH ALGERIA
MENZEL LEJMAT EAST OIL & SAIPEM SONATRACH ALGERIA
GAS FIELD
GUMUSUT KAKAP PROJECT MMHE SHELL MALAYSIA
find us on
www.prometheusgroup.net