A7（VDO）ELECTRICAL SCHEMATIC

Description of electrical schematic

The electrical schematic for complete vehicle electrical devices is very important to facilitate the maintenance work. Especially for difficult
issues, the serviceman need circuit diagram to target the cause of malfunction and then find the solution based on actual condition.
Therefore, the first class for repair is to familiarize the electrical schematic of complete vehicle electrical devices.
The circuit of complete vehicle adopts single wire system (08 version chassis electrical devices employ double wire system) to control the
positive pole, its nominal voltage is 24V, and the wire color is denoted by capitalized English letter, and the corresponding relation between
letter and color is described as below:

Letter A B C D E F G H I K L M N

Color Red Black White Yellow Grey Green Purple Orange Blue Light blue Brown Flat copper Pink

A electrical schematic consists of circuit, component list, scale, earth point description, etc. The earth point description of A7(VDO)
electrical schematic as below:

Cab earth point, left

Cab earth point, right

Roof earth point, left

Roof earth point, right

Starter earth point

Battery negative earth point

 A Central electrical junction box, battery, alternator, starter, wiper motor, pneumatic horn, pneumatic horn and cigarette lighter
A101 Central electrical junction box assembly F108 Wiper low speed fuse K103 Wiper high speed relay F162 Capacitor
F101 Central controller G3 fuse F109 Wiper high speed fuse K104 Electric horn relay M101 Starter
F102 Backup 30 point fuse F110 Electric horn fuse K105 Pneumatic horn relay M102 Wiper motor
F103 Central controller G1 fuse F111 Pneumatic horn fuse G101 Battery Ⅰ H202 Electric horn
F104 Central controller G5 fuse F112 Position lamp fuse, left G102 Battery Ⅱ Y101 Pneumatic horn
F105 Central controller G4 fuse F113 Position lamp fuse, right G103 Alternator R102 Cigarette lighter,24V
F106 Central controller G6 fuse K101 ACC relay S201 Mechanical power switch Page 1 of 24
F107 ACC fuse K102 Wiper low speed relay F160 Vehicle power fuse
 A Central electrical junction box and key switch
Central electrical junction box Right door control module 30
A101 F120 Trailer ABS 15 point fuse F302 F701 ECAS controller 15 point fuse
assembly point fuse
D101 Zener diode F121 Trailer ABS 30 point fuse F501 AMT controller 15 point fuse F702 ECAS controller 30 point fuse
F114 15 point relay fuse F122 Trailer position lamp fuse F502 AMT controller 30 point fuse F801 Diagnostic interface power fuse
F116 Interior lighting lamp fuse F123 Trailer position lamp fuse, left F503 AMT controller 30 point fuse F802 Toggle switch power fuse
F117 Combined instrument 30 point fuse F124 Trailer position lamp fuse, right F601 ABS 15 point fuse K106 15 point relay
F118 Trip recorder 30 point fuse F201 Air conditioning 30 point fuse F602 ABS 30 point fuse K108 Trailer position lamp relay
F119 Fuse F301 Left door control module 30 point fuse F603 ABS 30 point fuse S101 Key switch Page 2 of 24
 A Central electrical junction box, exhaust brake solenoid valve and air dryer
A101 Central electrical junction box assembly F405 EDC controller fuse F809 Backup fuse K801 Backup relay
D401 PCV relay diode F803 Backup fuse K157 15 point relay K802 Backup relay
F115 15 point fuse F804 Backup fuse K401 PCV relay R101 Air dryer
F401 PCV fuse F805 Backup fuse K402 EDC main relay Y107 Exhaust brake solenoid valve
F402 EDC fuse F806 Backup fuse K403 Exhaust brake relay
F403 Exhaust brake fuse F807 Backup fuse K404 Engine auxiliary brake relay Page 3 of 24
F404 Engine auxiliary brake fuse F808 Backup fuse K405 Backup relay
 A Combined instrument, light/wiper combination switch,
A102 Combined instrument S109 Axle differential switch
S102 Light/ Wiper combination switch S111 Aux. high beam lamp switch light knob, instrument menu knob and toggle switch
S104 Light knob S112 Working lamp switch
S105 Instrument menu knob S113 PTO switch
S107 Horn conversion switch S114 PTO neutral switch
S108 Wheel differential switch S115 Upgrade axle switch Page 4 of 24
A102 Combined instrument S128 Cargo truck check switch A Combined instrument, horn switch and toggle switch
A103 Central control module S129 Trailer check switch
S110 Emergency warning switch S130 Special vehicle check switch
S116 All-wheel drive switch S157 Horn switch
S117 Transfer case gearbox neutral switch
S118 Transfer case off-road switch Page 5 of 24
 A Central control module and signal switch
A103 Central control module S212 Wheel differential switch, first front axle S220 Cab lock switch, right
S155 Seat belt lock signal switch S213 Wheel differential switch, second front axle S221 Cab lock switch, left
S208 PTO switch S214 Wheel differential switch, first rear axle M103 Windscreen wiper pump
S209 Axle differential signal switch, front axle S215 Wheel differential switch, second rear axle
S210 Axle differential signal switch, middle axle S216 Transfer case gearbox neutral signal switch
S211 Axle differential signal switch, Rear axle S217 Transfer case off-road signal switch Page 6 of 24
 A Central control module, signal switch and sensor
A103 Central control module S153 Door light, left S218 Coolant low level alarm switch
B102 Brake pressure Ⅰ sensor S154 Door light, right S219 Air filter blocked alarm switch
B103 Brake pressure Ⅱ sensor S202 Brake circuit 3 signal switch S226 Oil-water separation signal switch
B104 Coolant temperature sensor S203 Brake circuit 4 signal switch
B105 Oil pressure sensor S205 Transmission reverse switch
B106 Gas pressure sensor S206 Transmission low gear signal switch Page 7 of 24
 A Central control module, light and socket in the trailer
A103 Central control module E209 Front turn lamp, left
A187 Left headlight assembly E210 Front Turn lamp, right
A188 Right headlight assembly E217 Left step light
E201 Headlamp low beam, left E218 Right step light
E202 Headlamp low beam, right E219 Turn lamp, left
E203 Headlamp high beam, left E220 Turn lamp, right
E204 Headlamp low beam, right Page 8 of 24
A103 Central control module E211 Front fog lamp, left E237 Rear fog lamp, left
A Central control module and light
A187 Left headlight assembly E212 Front fog lamp, right E238 Rear fog lamp, right
A188 Right headlight assembly E224 Working lamp E239 Reverse lamp, left
A189 Left taillight assembly E231 Front turn lamp, left E240 Reverse lamp, right
A190 Right taillight assembly E232 Front turn lamp, right
E205 Aux. high beam lamp, left E233 Brake lamp, left
E206 Aux. high beam lamp, right E234 Brake lamp, right
Page 9 of 24
 A Central control module and solenoid valve B Position lamp

A103 Central control module E225 Front side marker lamp of tractor, left Y103 Wheel differential solenoid valve Y110 Transfer case solenoid valve
A187 Left headlight assembly E226 Front side marker lamp of tractor, right Y104 All-wheel drive solenoid valve
A188 Right headlight assembly E227 Rear side marker lamp of tractor, left Y105 PTO neutral solenoid valve
A189 Left taillight assembly E228 Rear side marker lamp of tractor, right Y106 Axle differential solenoid valve
A190 Right taillight assembly E235 Rear position lamp, left Y107 Exhaust brake solenoid valve
E207 Front position lamp, left E236 Rear position lamp, right Y108 Upgrade axle solenoid valve Page 10 of 24
E208 Front position lamp, right Y102 PTO solenoid valve Y109 Transfer case neutral solenoid valve
 A Standard cab width lamp
E101 Interior lighting lamp,left E216 Front width lanip, right B High-roof cab show high lamp and width lamp
E102 Interior lighting lamp,right E221 Rear width lamp of cab, left C Standard cab interior lighting lamp
E103 Reading lamp, left E222 Rear width lamp of cab, right
E104 Reading lamp, right
E213 Show high lamp, left
E214 Show high lamp, right
E215 Front width lamp, left Page 11 of 24
E101 Interior lighting lamp,left E108 Lighting lamp of lower berth A High-roof cab interior lighting lamp
E102 Interior lighting lamp,right E109 Left cargo box light, left
E103 Reading lamp, left E110 Left cargo box light, right
E104 Reading lamp, right E111 Right cargo box light, left
E105 Reading lamp of upper berth E112 Right cargo box light, right
E106 Lighting lamp of upper berth S158 Right cargo box door light switch
E107 Reading lamp of lower berth Page 12 of 24
A201 Air conditioning control module M202 Brushless motor
A Air conditioning control module peripheral circuit
A202 Speed control module M203 Cycle motor
B201 Interior temperature sensor M204 Model motor
B202 Outdoor temperature sensor M205 Water valve motor Ⅰ
B203 Evaporator temperature sensor M206 Water valve motor Ⅱ
S163 Pressure switch Y201 Solenoid clutch
M201 Wind motor
Page 13 of 24
 A Left door control module peripheral circuit
A301 Left door control module M307 Left rearview mirror left and right moving motor, left
A303 Left door control panel M309 Left door glass lift motor
A305 Left rearview mirror M311 Left door lock motor
S161 Left control panel lock/lock switch R103 Left rearview mirror defroster
M301 Wide-angle lens up and down moving motor, left
M303 Wide-angle lens left and right moving motor, left Page 14 of 24
M305 Left rearview mirror up and down moving motor, left
 A Right door control module peripheral circuit
A302 Right door control module M310 Right door glass lift motor
A304 Right door control panel M312 Right door lock motor
A306 Right rearview mirror R104 Right rearview mirror defroster
M302 Wide-angle lens up and down moving motor, right
M304 Wide-angle lens left and right moving motor, right
M306 Left rearview mirror up and down moving motor, right Page 15 of 24
M308 Left rearview mirror left and right moving motor, right
 A EDC controller peripheral circuit
A401 Engine ECU S151 Brake switch Y409 Engine auxiliary brake electromagnetic valve group
D402 Starting relay diode S204 Gearbox neutral switch
S101 Key switch S205 Reverse switch
S103 Cruise/PTO combination switch S223 Trailer brake pressure signal switch
S150 Exhaust brake switch K450 Starting relay Page 16 of 24
 A EDC controller peripheral circuits
A401 Engine ECU B404 Idle speed adjustment knob S119 PTO switch S222 Brake pressure signal switch
A402 Gas pedal B405 Fuel temperature sensor S120 Engine warm-up switch S224 Trailer switch
B401 Gas pedal sensor Ⅰ B406 Intake air temperature sensor S121 Double torque switch
B402 Gas pedal sensor Ⅱ B409 Engine water temperature sensor S122 Engine diagnostic switch Page 17 of 24
B403 PTO knob B410 G sensor S152 Clutch switch
A401 Engine ECU S225 Starter switch under the vehicle Y403 #3 injector A EDC controller peripheral circuits
B407 Inlet pressure sensor S226 Parking switch under the vehicle Y404 #4 injector
B408 Oil pressure sensor K451 Preheat relay Y405 #5 injector
B411 NE sensor R106 Preheater Y406 #6 injector
B412 Common rail pressure sensor Y401 #1 injector Y407 PCV valve Ⅰ
F451 200 A fuse Y402 #2 injector Y408 PCV valve Ⅱ Page 18 of 24
A501 AMT Controller B502 Output shaft sensor A AMT ECU peripheral circuit
A502 X-Y actuator
A503 Differential gear cylinder
A504 Range gear cylinder
A505 Clutch actuator
B501 Input shaft sensor Page 19 of 24
A601 ECU of the ABS-E edition S124 ABS diagnostic switch Y605 ASR solenoid valve A ABS E-VERSION BASIC 4S/4M WABCO
B601 Front wheel sensor, left S127 ASR switch X6 ABS 7-hole socket in the trailer
B Trailer ABS socket
B602 Front wheel sensor, right Y601 Front wheel solenoid valve, left
B603 Rear wheel sensor, left Y602 Front wheel solenoid valve, right
B604 Rear wheel sensor, right Y603 Rear wheel solenoid valve, left
B605 EBL sensor Y604 Rear wheel solenoid valve, right Page 20 of 24
 A ECAS BASIC 6×2 DA+LA WABCO
A701 ECAS ECU B703 Upgrade axle air bag pressure sensor, left B709 Upgrade axle main airbag pressure sensor Y706 Drive axle air bag solenoid valve, right
A710 ECAS remote control B704 Upgrade axle air bag pressure sensor, right Y701 Front axle air bag solenoid valve Y706 Drive axle air bag solenoid valve, right
S126 Driving help switch B705 Drive axle height sensor, left Y702 Upgrade axle main solenoid valve Y707 Central solenoid valve
S134 ECAS upgrade axle switch B706 Drive axle height sensor, right Y703 Upgrade axle air bag solenoid valve, left
B701 Front axle height sensor B707 Drive axle pressure sensor, left Y704 Upgrade axle air bag solenoid valve, right
Front axle air bag Page 21 of 24
B702 B708 Drive axle pressure sensor, right Y705 Drive axle air bag solenoid valve, left
pressure sensor
A110 Overvoltage alarm equipnient F304 DC/DC fuse A CD/DVD peripheral circuit
A801 CD/DVD F305 DVD fuse B Trip recorder peripheral circuit
A802 Trip recorder(VDR) S156 CD volume control button C Backup power and overvoltage alarm equipnient
A803 DC/DC（24V/12V） X120 12V backup power connector
B101 Speed sensor X240 24V backup power connector
B801 Left door speaker
B802 Right door speaker Page 22 of 24
F303 Electric cab lifting fuse S132 Vice-driver seat heating switch A Electric cab lifting
K303 Electric cab lifting relay S227 Electric cab lifting switch B Seat electric heating
M104 Electric cab lifting motor
R105 Driver seat heater
R106 Vice-driver seat heater
S106 Cab lifting toggle switch
S131 Driver seat heating switch Page 23 of 24
 A Vehicle CAN
A102 Combined instrument A401 Engine controller R111 120Ω resistance R116 120Ω resistance
A103 Central control module A501 AMT controller R112 120Ω resistance
A201 Air conditioning control module A601 ABS controller R113 120Ω resistance
A301 Left door control module A701 ECAS controller R114 120Ω resistance
A302 Right door control module XOBD Diagnostic interface R115 120Ω resistance Page 24 of 24