Engine/hybrid system

Emission control

Emission control system (FA20)

Parts location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EC-2
On-vehicle inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EC-3
Circuit figure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EC-4
CANISTER
Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EC-7
Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EC-7
Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EC-11
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EC-13 EC
Purge control solenoid valve (FA20)
Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EC-15
Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EC-16
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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EC-18
Unit inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EC-18
Fuel tank cap ASSY (FA20)
Unit inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EC-20
PCV valve (FA20)
Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EC-21
Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EC-21
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EC-22
Unit inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EC-22
 EC–2 Emission control － Emission control system (FA20)

Emission control system (FA20)

Engine/hybrid
Emission control
system

Parts location

PCV VALVE
PURGE CONTROL
SOLENOID VALVE
EC

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AIR FUEL RATIO SENSOR HEATED OXYGEN SENSOR

EC-03286
 Emission control － Emission control system (FA20)
EC–3

FUEL TANK CAP ASSEMBLY

CANISTER PUMP MODULE

CHARCOAL CANISTER
ASSEMBLY
EC

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On-vehicle inspection
1. Visual check of hose, connection and gasket
(1) Check the hoses for cracks, leakage or damage.
NOTE:
• Removing the oil level gauge, oil filler cap, ventilation hose,
etc. causes an engine trouble or engine stall.
• If any of the parts between the throttle body and cylinder head
are not installed, loose or cracked, the engine intakes second-
ary air and this causes an engine trouble or engine stall.
 EC–4 Emission control － Emission control system (FA20)

Circuit figure

*4
*1

*a

EC

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*2
*3

Captions in illustration
*1 ECM *2 Air Fuel Ratio Sensor
*3 Heated Oxygen Sensor *4 Purge Control Solenoid Valve
*a to Charcoal Canister Assembly - -
 Emission control － Emission control system (FA20)
EC–5

*4

*2
*1

*3

*5 EC

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*a

*9 *8

*6
*10

*12
*11

*7

EC-03419
Captions in illustration
*1 Fuel Tank Vent Valve *2 Cut-off Valve
*3 Fuel Tank Assembly *4 Fuel Tank Cap Assembly
*5 Purge Control Solenoid Valve *6 ECM
*7 Canister Pump Module *8 Air Filter
 EC–6 Emission control － Emission control system (FA20)

*9 Vent Valve *10 Pump Motor

*11 Canister Pressure Sensor *12 Charcoal Canister Assembly
*a to Intake Manifold - -

13
SSHUT
A35

11
1 2 PRG
A36
1 5

EFI MAIN1 d1 PURGE CONTROL

SOLENOID VALVE
EC 2 3

EFI(CTRL)

ECM

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MAIN

Battery

EC-03282
 Emission control － CANISTER
EC–7

CANISTER
Engine/hybrid
Emission control
system

COMPONENTS

BRACKET B
DRAIN TUBE A

7.5 {77,5.5} x2 CANISTER PUMP

MODULE
BRACKET A
18 {184, 13.3}

x2
EC
7.5 {77,5.5} 18 {184, 13.3}
DRAIN

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TUBE C
DRAIN TUBE B

7.5 {77,5.5}
x2
CANISTER
BRACKET B
PURGE TUBE

8.0 {82, 5.9}

EVAPORATION HOSE x2
8.0 {82, 5.9}

CHARCOAL CANISTER
ASSEMBLY
FUEL TANK
VENT TUBE

N*m {kgf*cm,ft*lbf} : Specified torque

EC-03175

REMOVAL
1. REMOVE REAR DIFFERENTIAL CARRIER ASSEMBLY(See page AD - 40)
 EC–8 Emission control － CANISTER

2. REMOVE REAR SUSPENSION MEMBER SUB-ASSEMBLY(See page RP - 33)

3. REMOVE CANISTER PUMP MODULE
(1) Disconnect the drain tube B as indicated by the arrows, in the
1 order shown in the illustration.
2

(2) Disconnect the drain tube A as indicated by the arrows, in the

1 order shown in the illustration.

EC 2

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1

(3) Disconnect the evaporation hose from the fuel filler pipe assembly.
(4) Disengage the clip.

(5) Remove the 3 bolts and canister pump module.

(6) Disengage the clip.
 Emission control － CANISTER
EC–9

(7) Disengage the clamp.

(8) Remove the nut and bracket B.

(9) Remove the 2 nuts and bracket A.

EC

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(10) Disconnect the drain tube A and drain tube B as indicated by the
*1 *2
arrows, in the order shown in the illustration.
Text in Illustration
1 *1 Drain tube A
2
*2 Drain tube B

(11) Disconnect the 2 quick connector as indicated by the arrows, in the

1 order shown in the illustration, and remove the drain tube C.
2

1
 EC–10 Emission control － CANISTER

4. REMOVE CHARCOAL CANISTER ASSEMBLY

3 (1) Disconnect the fuel tank vent tube as indicated by the arrows, in
1 the order shown in the illustration.

1
2

(2) Disconnect the purge tube as indicated by the arrows, in the order
shown in the illustration.
1
2
EC

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1

(3) Remove the nut.

(4) Remove the 2 bolts and charcoal canister assembly along with the
canister bracket B.
 Emission control － CANISTER
EC–11

(5) Remove the 2 nuts and canister bracket B.

INSPECTION
1. INSPECT CHARCOAL CANISTER ASSEMBLY
CAUTION:
When applying vacuum, the needle may waver but, as long as the needle returns to its initial position immediately, it is not a mal-
function.
EC
(1) Visually check the charcoal canister assembly for cracks or damage.
If cracks or damage is found, replace the charcoal canister assembly.

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(2) Check the air flow.
*2 *3
(a)Using a vacuum pump, check the air flow according to the pro-
cedures below.
*1 Text in Illustration
*1 Port A
*2 Port B
*3 Port C

OK
Measurement Condition Specified Condition
Ports B and C closed, and vacuum applied to
No air leaks
port A (2 kPa (15 mmHg, 0.590 in.Hg))
Port C closed, and vacuum applied to port A
Air flows from port B
(2 kPa (15 mmHg, 0.590 in.Hg))
Port C closed and air blown into port A (5 kPa
Air flows from port B
(0.1 kgf/cm2, 0.725 psi))

Air blown into port A (5 kPa (0.1 kgf/cm2,

Air flows from ports B and C
0.725 psi))

If the result is not as specified, replace the charcoal canister

assembly.
2. INSPECT CANISTER PUMP MODULE
*a (1) Measure the resistance according to the value in the table below.
Standard Resistance
Tester Connection Condition Specified Condition
1-5 20°C (68°F) 25 to 30 Ω
1-5 60°C (140°F) 27 to 35 Ω

Text in Illustration
Component without harness connected
*a
(Canister Pump Module)
 EC–12 Emission control － CANISTER

(2) Check the operation of the check valve.

(a)Install a clean hose to the purge control solenoid valve.
(b)Check that air flows from port A to port B.
Text in Illustration
*1 Port A
*2 Port B

*2
*1

(c)Connect the positive (+) lead of the battery to terminal 5 and the
C negative (-) lead to terminal 1.
(d)Check that air does not flow from port A to port B.
Text in Illustration
EC *1 Port A
*2 Port B
Component without harness connected
*a
(Canister Pump Module)

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NOTE:
The purpose of inspection is to check the valve operation, and it
is sufficient as long as it is confirmed that the flow volume
changes significantly by opening and closing the valve. There-
fore, a small amount of flow from *2 while the valve is open is
not failure.

*2
*1

(e)Connect the positive (+) lead of the battery to terminal 3 and the
*a negative (-) lead to terminal 4.
Text in Illustration
Component without harness connected
*a
(Canister Pump Module)

(f) Check that the vacuum pump operates.

CAUTION:
Do not operate vacuum pump for 5 minutes or more.
 Emission control － CANISTER
EC–13

(g)Connect the positive (+) lead of the battery to terminal 6 and the
*a negative (-) lead to terminal 8.
Text in Illustration
*1 1.6 V
*2 4.8 to 5.2 V
Component without harness connected
*a
(Canister Pump Module)

NOTE:
• Use new dry-cell batteries.
• Using a circuit tester, check that the initial voltage of a single
dry-cell battery is 1.6 V or more. Also check that the voltage
of the three batteries in position is within the range from 4.8
to 5.2 V.
(h)Measure the voltage according to the value in the table below.
Standard Voltage
Tester Connection Condition Specified Condition
EC
*1 *1 *1 7-8 25°C (77°F) Approx. 3.5 V

*2

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(i) Connect the positive (+) lead of the battery to terminal 6 and the
*a negative (-) lead to terminal 8.
Text in Illustration
*1 1.6 V
*2 4.8 to 5.2 V
Component without harness connected
*a
(Canister Pump Module)

NOTE:
• Use new dry-cell batteries.
• Using a circuit tester, check that the initial voltage of a single
dry-cell battery is 1.6 V or more. Also check that the voltage
of the three batteries in position is within the range from 4.8
to 5.2 V.
• 5 V of power supply may be supplied through a DC constant
voltage source.
(j) Connect the positive (+) lead of the battery to terminal 3 and the
negative (-) lead to terminal 4. Check that the voltage drops
*1 *1 *1
slightly from 3.5 volts.
*2

INSTALLATION
1. INSTALL CHARCOAL CANISTER ASSEMBLY
(1) Install the canister bracket B to the charcoal canister assembly with 2 nuts.
Standard value:T=8.0N·m {82kgf·cm} {5.9ft·lbf}
(2) Install the charcoal canister assembly with canister bracket B with the 2 bolts and the nut.
Standard value:Bolt
T=7.5N·m {76kgf·cm} {5.5ft·lbf}
Nut
T=8.0N·m {82kgf·cm} {5.9ft·lbf}
 EC–14 Emission control － CANISTER

(3) Connect the fuel tank vent tube as indicated by the arrows, in the
order shown in the illustration.

1 2

(4) Connect the purge tube as shown in the illustration.

EC

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2. INSTALL CANISTER PUMP MODULE
(1) Install the drain tube C.
(2) Connect the drain tube A and the drain tube B.
(3) Engage the clamp.
(4) Install the nuts and bracket B.
Standard value:T=18N·m {184kgf·cm} {13.3ft·lbf}
(5) Install the 2 nuts and bracket A.
Standard value:T=18N·m {184kgf·cm} {13.3ft·lbf}
(6) Engage the clip.
(7) Install the canister pump module with 3 bolts.
Standard value:T=7.5N·m {77kgf·cm} {5.5ft·lbf}
(8) Connect the evaporation hose to the fuel pipe assembly.
(9) Engage the clip.
(10) Connect the drain tube A to the fuel filler pipe.
(11) Connect the drain tube B to the charcoal canister assembly.
3. INSTALL REAR SUSPENSION MEMBER SUB-ASSEMBLY(See page RP - 37)
4. INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY(See page AD - 70)
 Emission control － Purge control solenoid valve (FA20)
EC–15

Purge control solenoid valve (FA20)

Engine/hybrid
Emission control
system

Exploded view

Transmission A/T:

Engine cover
SUB-ASSY No.1

6.4 {65, 4.7}

EC
Purge control solenoid valve

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Joint wiring harness

Fuel vapor feed hose No.2

Fuel vapor feed Ventilation hose No.2

hose No.1

N*m {kgf*cm, ft*lbf} : Specified torque

EC-10052
 EC–16 Emission control － Purge control solenoid valve (FA20)

Transmission M/T:

6.4 {65,4.7}

Purge control solenoid valve

EC Joint wiring harness

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Fuel vapor feed hose No. 2

Fuel vapor feed

hose No. 1

Ventilation hose No. 2

N*m {kgf*cm, ft*lbf} : Specified torque

EC-10053

Removal
1. Removal of engine cover SUB-ASSY No. 1 (transmission A/T) (Refer to IE - 16)
 Emission control － Purge control solenoid valve (FA20)
EC–17

2. Removal of purge control solenoid valve

D
(1) While holding the purge control solenoid valve by hand, remove
the nut.
(2) Disconnect the connector for the purge control solenoid valve.
Captions in illustration
*a Transmission A/T
*b Transmission M/T

EC

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EC-10056

(3) Disconnect the vacuum sensor connector. (Transmission A/T)

(4) Disconnect the ventilation hose NO. 2 from the air intake boot.
(Transmission A/T)
 Captions in illustration
*1 Vacuum sensor connector
*2 Ventilation hose NO. 2

(5) Disconnect the fuel vapor feed hose No. 1 and fuel vapor feed
D
hose No. 2, and remove the purge control solenoid valve.
Captions in illustration
*a Transmission A/T

 *b Transmission M/T
*1 Fuel vapor feed hose NO.1

*2 Fuel vapor feed hose NO.2


EC-10054
 EC–18 Emission control － Purge control solenoid valve (FA20)

(6) Disconnect the joint wire harness connector from the purge control
solenoid valve.

EC-10106

Installation
1. Installation of purge control solenoid valve
(1) Connect the joint wire harness connector to the purge control sole-

EC noid valve.
(2) Connect the fuel vapor feed hose No. 1 and fuel vapor feed hose
No. 2 to the purge control solenoid valve.
(3) Connect the ventilation hose No. 2 to the air intake boot. (Trans-
mission A/T)

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(4) Connect the vacuum sensor connector. (Transmission A/T)
(5) Connect the purge control solenoid valve connector.
EC-10106 (6) Using the nut, install the purge control solenoid valve.
Standard value:T=6.4N·m {65kgf·cm} {4.7ft·lbf}
2. Installation of engine cover SUB-ASSY No. 1 (transmission A/T) (Refer to IE - 28)

Unit inspection
1. Inspection of purge control solenoid valve

(1) Resistance check
(a)Measure the resistance between the terminals.
Resistance
Inspection terminals Inspection conditions Standard value
1-2 20°C{68°F} 21 to 27 Ω
  1 - chassis ground Always 10 MΩ or more
2 - chassis ground Always 10 MΩ or more

Captions in illustration
Connector not connected
*1
(purge control solenoid valve)

NOTE:
If it is out of standard value, replace the purge control solenoid
valve.

(2) Operation check

(a)Apply the battery voltage between the terminals of the purge
control solenoid valve, and check if air flow is present between
the ports E and F when the coil is energized or de-energized.
Criteria
 
Measurement condition Criteria
Energized Air vent present
Not energized No air vent

Captions in illustration
*1 Port E
*2 Port F
Emission control － Purge control solenoid valve (FA20)
EC–19

Air

NOTE:
If it is out of standard value, replace the purge control solenoid
valve.

EC

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 EC–20 Emission control － Fuel tank cap ASSY (FA20)

Fuel tank cap ASSY (FA20)

Engine/hybrid
Emission control
system

Unit inspection
1. Check fuel tank cap ASSY
(1) Visually check the cap gasket for distortion or damage.
 Captions in illustration
*1 Gasket

EC

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 Emission control － PCV valve (FA20)
EC–21

PCV valve (FA20)

Engine/hybrid
Emission control
system

Exploded view

Ventilation hose

23 {235,17.0}

PCV valve

EC

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Precoated part

N•m {kgf•cm, ft•lbf}: Specified torque

EC-03288

Removal
1. Removal of intake manifold (See page IE - 17)
2. Removal of PCV valve
(1) Remove the ventilation hose.

EC-03162
 EC–22 Emission control － PCV valve (FA20)

(2) Remove the PCV valve from the cylinder head RH.

Installation
1. Installation of PCV valve
(1) Apply THREE BOND 1324 to the PCV valve.
EC (2) Install the PCV valve to the cylinder head RH.
Standard value:T=23N·m {235kgf·cm} {17.0ft·lbf}
(3) Connect the ventilation hose to the PCV valve.

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2. Installation of intake manifold (See page IE - 28)

Unit inspection
1. PCV valve inspection
(1) Operation check
(a)Install the hose to the PCV valve.

(b)Check that air comes out easily when air is blown into the hose
from the cylinder head side.
Captions in illustration
*1 Hose
*2 Air




(c)Check that air does not comes out easily when air is blown into
 the valve from the intake manifold side.
Captions in illustration
*1 Hose
*2 Air

(d)Remove the hose from the PCV valve.