OPERATOR’S MANUAL

MARTIN®
CDX Electric Vibrator
 Table of Contents
Table of Contents

Section Page
List of Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
List of Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Materials required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Before Installing Vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installing Vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Mounting vibrator onto structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Nut and cap screw torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Markings on Vibrators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Wiring Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Connecting power to vibrator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Thermistors and thermostats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Installing overload, short-circuit, and ground-fault protection . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
After Installing Vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Checking shaft rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Adjusting eccentric weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Initial start-up/checking line current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Variable frequency inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Lubricating vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Repairing vibrator and replacing bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Inspecting vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Martin Engineering M3603-12/01 i MARTIN® CDX Electric Vibrators

List of Figures/Tables

List of Figures
Figure Title Page
1 Locating Vibrator on Hoppers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 W-Beam, ECF Bracket, and Locking Wedge Mounts . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 Mounting Bolt Tightening Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4 Installing Restraining Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5 Explosion-proof Wiring Kit for Hazardous Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6 Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
7 Installing Wire Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
8 Thermistor Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
9 Manual Reset Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
10 Adjusting Eccentric Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
11 Adjustable Weights Set at 50% (fixed weight shaded) . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
12 Setting Eccentric Weights to Mirror Images . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
13a Frame Size 50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
13b Frame Size 50 Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
14a Frame Size 60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
14b Frame Size 60 Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
15a Frame Size 70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
15b Frame Size 70 Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

List of Tables
Table Title Page
I Mounting Bolts and Torque Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
II Vibrator Nut and Cap Screw Torque Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
III Lubrication Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Martin Engineering M3603-12/01 ii MARTIN® CDX Electric Vibrators

 Introduction
Introduction

General MARTIN® Explosion-proof Electric Vibrators, Models CDX, IMX and VMX
are designed and manufactured to ensure the best performance and reliability
in severe-duty applications. These vibrators have an ambient temperature
rating including mounting surface temperature of -4 to 131° F (-20 to 55° C).
If operating the vibrator in environments beyond these temperatures, call
Martin Engineering, as the vibrator may require rating reduction, more
frequent lubrication, or lubrication substitution.

These explosion-proof vibrators have been tested and approved by a European

Notified Body (DEMKO) and Underwriter’s Laboratories Incorporated® (UL)
for U.S. and Canadian installations. These vibrators are approved for use in
Class I, Groups C and D, and Class II, Groups E, F, and G hazardous locations
along with the flame-proof rating of EEx d IIB 120° C (gas and dust-Zone 21)
for Gas Group IIB for a maximum ambient of 40°C (104°F); and for use in
Class I, Group C and D hazardous locations along with the flame-proof rating
of EEx d IIB 160°C (gas) for Gas Group II B for a maximum ambient of 55°C
(131°F).

The following letter designations are used in the model designation:

• CDX (continuous-duty, explosion-proof)
• IMX (continuous-duty, explosion-proof) with a hole pattern identical to
mounts on Invicta Vibrators.
• VMX (continuous-duty, explosion-proof) with a hole pattern identical to
mounts on Vimarc® Vibrators.

References The following documents are referenced in this manual:

• The National Electrical Code (NEC), National Fire Protection Association,
1 Batterymarch Park, P.O. Box 9101, Quincy MA 02269-9101.
• American National Standards Institute (ANSI) z244.1-1982, American
National Standard for Personnel Protection - Lockout/Tagout of Energy
Sources - Minimum Safety Requirements, American National Standards
Institute, Inc., 1430 Broadway, New York, NY 10018.
• Code of Federal Regulation (CFR) 29, Part 1910, Control of Hazardous
Energy Source (Lockout/Tagout); Final Rule, Department of Labor,
Occupational Safety and Health Administration (OSHA), 32nd Floor, Room
3244, 230 South Dearborn Street, Chicago, IL 60604.
• CFR 29, Part 1910.15, Occupational Noise Exposure, Department of Labor,
OSHA, 32nd Floor, Room 3244, 230 South Dearborn Street,
Chicago, IL 60604.

Safety All safety rules defined in the above documents and all owner/employer safety
rules must be strictly followed when working on the vibrator.

Martin Engineering M3603-12/01 1 MARTIN® CDX Electric Vibrators

Introduction

Materials required In addition to metric hand tools, the following materials are required to install
this equipment:
• Rigid beam or mounting plate
• BBAC Cable Kit, P/N 32271, or equivalent

(Mount Kit for Electric Vibrators, P/N 32401-XX includes W-Beam Mount,
mounting hardware, and BBAC Safety Cable Kit.)

Storage Store vibrator in an ambient temperature not less than 41°F (5°C) with a
relative humidity not more than 60%. If the vibrator has been stored for 2 or
more years, remove bearings, wash them, and repack them with new grease
(see “Lubricating Vibrator”).

Martin Engineering M3603-12/01 2 MARTIN® CDX Electric Vibrators

Before Installing Vibrator

Before Installation
IMPORTANT
The delivery service is responsible for damage occurring in
transit. Martin Engineering CANNOT enter claims for
damages. Contact your transportation agent for more
information.
1. Inspect shipping container for damage. If damage has occurred, report
damage to delivery service and fill out delivery service’s claim form.
2. Remove vibrator from shipping container.
3. If anything is missing, contact Martin Engineering or a representative.

! WARNING
Turn off and lock out/tag out all energy sources.
4. Before installing vibrator, turn off and lock out/tag out all energy sources
to mounting structure according to ANSI standards (see “References”).

! WARNING
Gas level or dust content must be tested before using a cutting
torch or welding. Using a cutting torch or welding in an area
with gas or dust may cause an explosion.
5. If using a cutting torch or welding, test atmosphere for gas level or dust
content.
6. Make sure mounting surface is strong and flat, 0.010 in. (0.25 mm) across
vibrator feet. (This will minimize internal stress to vibrator casting when
tightening mount bolts. Welding in the area of the mounting surface could
affect flatness.)
7. Make sure mounting surface and vibrator are clean and free of debris,
paint, and oxidation.

Martin Engineering M3603-12/01 3 MARTIN® CDX Electric Vibrators

 Installing Vibrator
Installation

IMPORTANT
Mounting vibrator Read entire section before beginning work. This manual
onto structure provides instructions for installations onto steel bins and
hoppers only. For other installations, call Martin Engineering
or a representative.

! CAUTION
If installation instructions are not followed, structure and
vibrator can be damaged. Abusing or dropping vibrator will
accelerate wear and cause bearing damage.
1. See Figure 1. Locate vibrator in lower 1/4 to 1/3 of structure slope length.
If second vibrator is required, mount 180° from first vibrator and halfway
up slope.

Figure 1. Locating Vibrator on Hoppers

! CAUTION
Never weld structure with vibrator mounted and wired.
Welding may cause damage to motor windings and bearings.

IMPORTANT
The object of rotary vibration on bins, hoppers, and chutes is
to transmit vibration through the wall into the product
contained inside. If structure is not made rigid, vibrator may
draw high amperage and move material less efficiently.
Make sure structure is free of paint before mounting vibrator.
2. If using customer-supplied mounting plate to mount vibrator onto
structure, do the following:
a. Make sure plate is at least the size of vibrator base.
b. Locate plate so that vibrator can be positioned as shown in Figure 2.
c. Weld mounting plate onto structure.
Martin Engineering M3603-12/01 4 MARTIN® CDX Electric Vibrators
 Installation
3. If using MARTIN W-Beam Mount (or equivalent) or T-beam to mount
vibrator onto structure (see Figure 2), do the following:
a. Locate beam so that vibrator can be positioned as shown in Figure 2.
b. Extend beam at least 3/4 the length of sloped wall. Cut off end(s) of
beam if necessary to fit on structure.
c. Skip-weld beam in place: Weld 3 in. (76 mm), then skip 2 in. (51 mm).
Repeat for entire perimeter of beam. Do not weld last 1 in. (25 mm) of
either end of beam or any corner.
d. Install vibrator onto W-beam mount or ECF bracket.

Skip weld
ECF bracket
P/N 29383-XX

Vibrator
mounting
holes
W-Beam
P/N 29757-XX T-beam

Locking wedge
P/N 28309-XX

Figure 2. W-Beam, ECF Bracket, and Locking Wedge Mounts

4. If installing vibrator onto hopper with female wedge mount already in
place, use MARTIN® Locking Wedge (Figure 2) or equivalent to mount
vibrator.

! CAUTION
Use only new Grade 5 bolts and lock nuts to install vibrator.
Old fasteners can break and cause damage to vibrator or
structure.
Do not use split lock washers to install vibrator onto mount.
Damage to vibrator could result.
Tighten mounting bolts in sequence shown in Figure 3. If not
tightened in order, vibrator casting could be damaged.
5. Before installing vibrator onto mount, apply thread sealing compound to
all bolts.
6. Install vibrator onto mount with new lock nuts, compression washers, and
bolts according to Table I. Tighten bolts in order given in Figure 3 to avoid
damaging vibrator casting. (Contact fastener manufacturer for specific
information regarding bolt torque.)

Martin Engineering M3603-12/01 5 MARTIN® CDX Electric Vibrators

Installation

3 6
1 4

1 2

3 2
5 4

4 Bolts 6 Bolts

Figure 3. Mounting Bolt Tightening Sequence

7. After the vibrator has been operated for 10 to 20 minutes, check bolt
torque. Tighten if necessary.
Table I. Mounting Bolts and Torque Requirements*
English Metric
Vibrator Type Frame Size* Bolt Size Dry Torque Dry Torque
Bolt Size
(Gr 5) (ft-lb) (kgm)

50, 60 3/4 in. -10NC 288 M20 38

CDX
70 7/8 in. -9NC 430 M22 56

50, 60 5/8 in. -11NC 137 M16 19

IMX
70 1 in. -8NC 644 M25 89

50 5/8 in. -11NC 437 M16 19

VMX
60, 70 3/4 in. -10NC 288 M20 38

*Torque specifications are for reference only. Contact fastener manufacturer for specific information
regarding bolt torque.

Martin Engineering M3603-12/01 6 MARTIN® CDX Electric Vibrators

 Installation
! WARNING
If vibrator is mounted more than 6 in. (152 mm) above
ground, install cable securing vibrator to structure. Without
cable, vibrator could fall and cause injury.
8. Secure vibrator to structure by installing MARTIN® BBAC Cable Kit,
P/N 32271, or equivalent as follows (cable is included with Mount Kit for
Electric Vibrators, P/N 32401-XX):
a. Weld D-ring (A, Figure 4) onto structure wall (B) above vibrator.

C A B
A. D-ring
B. Structure wall E
C. Wire cable
D. Vibrator lifting eye
E. D-ring on W-Beam
F. Cable clamp (6) F

D B

Figure 4. Installing Restraining Cable

b. Loop 1/4-in. (6 mm) wire cable (C) through vibrator lifting eye (D)
and D-ring on structure wall.
c. If using a MARTIN® W-Beam Mount, also loop cable through D-ring
on W-Beam (E) as shown. Take up slack so cable is taut.
d. Apply thread-sealing compound to nuts on cable clamps (F). Install six
cable clamps (two on each end and two on loop around D-ring on
W-beam) to secure cable to vibrator eye and D-rings. Torque nuts on
cable clamps according to drawing B-32401-XX supplied with Mount
Kit for Electric Vibrators.
e. Trim loose ends of wire cable.

Nut and cap screw After removing any nuts or cap screws from vibrator assembly, re-install to
torque the torque values specified in Table II.

Table II. Vibrator Nut and Cap Screw

Torque Requirements
Terminal
Cap Screws ft/lb (kgm) ft/lb (kgm)
Block Nuts
M6 7 (1) M4 0.87 (0.12)
M8 16.5 (2.3) M5 1.45 (0.20)

Martin Engineering M3603-12/01 7 MARTIN® CDX Electric Vibrators

Installation

Terminal
Cap Screws ft/lb (kgm) ft/lb (kgm)
Block Nuts
M10 35 (4.8) M6 2.17 (0.30)
M12 58 (8) M8 4.70 (0.65)
M14 94 (13) M10 9.80 (1.35)
M16 137 (19)
M18 195 (27)
M20 275 (38)

Martin Engineering M3603-12/01 8 MARTIN® CDX Electric Vibrators

 Installation
Markings on The following nameplates are attached to the vibrators:
Vibrators

Stainless Nameplate

Alternate Stainless Nameplate Stainless Nameplate for

Explosion-proof Vibrators
P/N 518377

Caution Disconnect Stainless Nameplate

for CDX Vibrators, P/N 518147
Alternate Stainless Nameplate

Alternate Stainless Nameplate

Stainless Warning Nameplate
P/N 518334

Martin Engineering M3603-12/01 9 MARTIN® CDX Electric Vibrators

 WARNING
Installation
!
Wiring Kits The wiring kits described below are for hazardous locations
classified by Divisions only. Hazardous locations classified by
Zones shall utilize EEx d flameproof wiring components.

Wiring kits, P/N 35792-01 (for 50 Frame) and P/N 35792-02 (for 60 and 70
Frame) may be used with Martin Explosion-proof Vibrators in hazardous
locations classified by Divisions.

P/N 35792-01 P/N 35792-02

Item Qty. Description Part No. Item Qty. Description Part No.
1 7 ft. Cord Electrical SEOW-A 14/6 105026 1 7 ft. Cord Electrical SEOW-A 14/6 105026
2 1 Fitting 90° Elbow M/F 3/4 NPT 36520 2 1 Fitting 90° Elbow M/F 3/4 NPT 36520
3 1 Cord Connector 3/4 NPT 35788 3 1 Cord Connector 3/4 NPT 35788
4 1 Packing Fiber 35790 4 1 Packing Fiber 35790
5 1 Sealing Compound 35791 5 1 Sealing Compound 35791
6 1 Ring Terminal 1/4 Stud Size 35556-03 6 4 Ring Terminal 1/4 Stud Size 35556-03
7 3 Ring Terminal 10 Stud Size 35556-02

5
3
4

3 1
2

CDX Vibrator Reference

Figure 5. Explosion-proof Wiring Kit for Hazardous Locations

Martin Engineering M3603-12/01 10 MARTIN® CDX Electric Vibrators

 Installation
! WARNING
Connecting power Wire vibrator in accordance with National Electrical Code
to vibrator (Articles 430, 500, 501, and 502, as appropriate) and all
applicable local codes. Have wiring installed by a qualified
electrician only.

Wire vibrators according to wiring Diagrams A or B in Figure 6.

CDX Model, 6-lead, 3-phase CDX Model, 9-lead, 3-phase

P1 P2

P1 P2

P1 P2
P1 P2
W2 U2 V2 W2 U2 V2 4 75 8 6 9 1 2 3 1 72 8 3 9 4 5 6

W1 W1 W U V W
U1 V1 U1 V1 U V
G G
G G

Cable Entry
Cable Entry
Y - High Voltage s - Low Voltage Y (S) - High Voltage YY - Low Voltage

Diagram A Diagram B

Figure 6. Wiring Diagrams

! CAUTION
Before running cord to vibrator, make sure cord voltage
rating equals or exceeds the voltage at which you will be
operating the vibrator. It must have a minimum temperature
rating of 222°F (105°C).
1. Remove wiring cover, O-ring, and rubber compression block. Install
elbow or conduit fitting as appropriate. Install cord so that cord jacket
extends into wiring compartment approximately 1 inch. Complete
installation of wiring kit #2 or #3 in accordance with their installation
instructions.

IMPORTANT
When wiring vibrator, leave slack in electrical cable so that
cable does not become taut during vibration cycle and cause
stress on wire connections. On applications where moisture is
present, leave enough slack in power cable to prevent moisture
from running down cable into vibrator.
2. Trim conductors and strip insulation approximately 1/4 inch. Wire
vibrator according to wiring diagram inside terminal box or see Figure 6.
Use closed loop wire connectors only.

Martin Engineering M3603-12/01 11 MARTIN® CDX Electric Vibrators

Installation

Wire
connector

Flat
washers

Figure 7. Installing Wire Connector

3. Install wire connector between the two flat washers. See Figure 7.

! WARNING
Vibrator must be grounded using the power supply ground
wire (or other if specified in the NEC). Failure to properly
ground vibrator can cause severe injury or death.
4. Connect power supply ground wire (or other if specified in the NEC) to
ground terminal. Use closed loop wire connector only.

Martin Engineering M3603-12/01 12 MARTIN® CDX Electric Vibrators

 ! WARNING

Installation
Thermistors and thermostats are intended for motor winding
Thermistors and protection or to limit external motor surface temperatures.
thermostats They do not replace overload protection. Always install
overload protection. Failure to do so could result in severe
injury or death.

IMPORTANT
A thermistor or thermostat control circuit will be provided. It
is required that these circuits be connected to the motor
control circuit. However, these devices are optional for units
marked with a 55°C ambient rating.

NOTE
The thermistor terminals are identified as T1 and T2.
1. For vibrators having a thermistor circuit, wire thermistor to control
module in accordance with Figure 8. (Other suitable control modules may
be used.)

T1 T2

Figure 8. Thermistor Wiring Diagram

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Installation

NOTE
The thermostat terminals are identified as P1 and P2. The
thermostat circuit is rated 600 Vac maximum and 720 VA. A
manual momentary start switch must be used.
2. For vibrators with a thermostat circuit, wire thermostats to control circuit.
See Figure 9.

Motor Starter Motor

W
1
Motor
Line

V
2

U Windings
3

P1

Stop
Start
P2

Starter Starter
Coil Overload
Contacts

Figure 9. Manual Reset Connections

3. Reassemble wiring cover, o-ring, and rubber compression block, taking
care not to pinch the o-ring.

! CAUTION
Installing Install overload protection for vibrator. If vibrator is not
overload, short- protected from overload, vibrator can be damaged and
circuit, and warranty will be void. Determine size of overload protection
ground-fault according to NEC Article 430, and have it installed by a
protection qualified electrician only.
1. Determine overload, short-circuit, and ground-fault protection according
to NEC Article 430.
2. Have qualified electrician install overload, short-circuit, and ground-fault
protection.
3. If overload trips during operation, fix problem before resetting.

Martin Engineering M3603-12/01 14 MARTIN® CDX Electric Vibrators

 Installation
! CAUTION
For equipment using two vibrators, the two vibrators must be
electrically interlocked. If using a single contactor, each
vibrator must be provided with separate overload protection.
The vibrator control circuit must be arranged so that if one
vibrator becomes de-energized, the other vibrator will
automatically and immediately become de-energized. Failure
to properly interlock vibrators could result in damage to
equipment if one vibrator fails.
4. If using two vibrators, interlock the two vibrators and install separate
overload protection for each.

Martin Engineering M3603-12/01 15 MARTIN® CDX Electric Vibrators

 After Installing Vibrator
After Installation

IMPORTANT
Read entire section before beginning work.
Checking shaft 1. Remove one weight cover.
rotation
! WARNING
Before checking shaft rotation, make sure area is known to be
non-hazardous.

! CAUTION
DO NOT run vibrator with eccentric weights removed.
Running vibrator with eccentric weights removed will
damage bearings.

! WARNING
When checking shaft rotation with weight cover removed,
keep hands away from swinging weights. Weights can crush
fingers.
2. Start vibrator(s) only for a few seconds, then stop.
3. Observe direction of vibrator rotation. If vibrator is not rotating in correct
direction, lock out/tag out energy source and reverse rotation. To reverse
rotation of three-phase vibrator, reverse any two of the three power supply
wires.
4. Replace weight cover, taking care not to pinch o-ring.

Martin Engineering M3603-12/01 16 MARTIN® CDX Electric Vibrators

 NOTE

After Installation
Adjusting All Vibrators have one set of eccentric weights on each end of
eccentric weights shaft. Eccentric weights are set at 50% at factory. See Figure
10.
The percentage increments on the weight adjustment disks are
percentages of the total force pounds listed on the nameplate.
For example, if the nameplate shows 8340 lb, setting the
weights to 50% would produce 4170 pounds of force.

IMPORTANT
For the most efficient operation, vibrator eccentric weights
should be adjusted to the lowest force setting required to move
the material. This will increase vibrator life and reduce energy
costs.

! WARNING
Before adjusting eccentric weights, turn off and lock out/tag
out energy source to vibrator.
1. Turn off and lock out/tag out energy source to vibrator according to ANSI
standards (see “References”).
2. Remove weight cover.
3. Loosen nut or screw (A, Figure 9) so adjustable weight (B) will rotate
around shaft (C).

C
A. Screw
B. Adjustable weight
C. Shaft
D. Fixed weight
B

D
Figure 10. Adjusting Eccentric Weights

NOTE
The fixed weight is attached to the shaft. The adjustable
weight rotates around the shaft. The weight adjustment disk
will be attached to either the fixed or the adjustable weight.
4. See Figure 10. Rotate adjustable eccentric weight to proper setting. To
produce more force, move weight to higher setting (i.e., higher number).
When set, tighten cap screw or nut according to Table II.

Martin Engineering M3603-12/01 17 MARTIN® CDX Electric Vibrators

After Installation
.

Arrow shows
50 0 direction to turn 0 50

adjustable weight
to increase
0 unbalance 0
10
10

Left Right

Figure 11. Adjustable Weights Set at 50% (fixed weight shaded)

5. Check o-rings for damage. Replace if damaged.

! CAUTION
Do not operate vibrator with weight covers removed. Dust
accumulating around vibrator shaft could cause unit to fail.
6. Replace weight covers.

! CAUTION
Adjust both sets of eccentric weights to same setting number
(mirror images), or force output will be uneven and damage
vibrator.
7. Repeat steps 2 through 5 for second set of weights. Set both sets of
weights to same setting number so they are mirror images, as shown in
Figure 12.

Figure 12. Setting Sets of Eccentric Weights to Mirror Images

Martin Engineering M3603-12/01 18 MARTIN® CDX Electric Vibrators

 After Installation
Initial start-up/ 1. Close power supply disconnect switch and allow vibrator(s) to operate.
checking line 2. If vibrator makes unusual or excessive noise, make sure mounting bolts
current are tight and mount welds are not damaged.

! WARNING
Vibrator may produce loud noise during operation when
mounted on structure. See OSHA 1910.95 for guidelines. If
required, wear ear protection to avoid impairment or loss of
hearing.
3. Check decibel level of vibrator noise during operation. See OSHA
1910.95 to determine whether noise exceeds safe limits. If required, wear
ear protection to avoid impairment or loss of hearing.

! CAUTION
If vibrator is operated continuously with line current above
nameplate rating, vibrator can be damaged.
4. After a few hours of operation, check each line current. If reading is
higher than nameplate rating, check for correct phase voltage ensuring
that it is correct and balanced. If phase voltages are correct (± 10% of
nameplate rating) and balanced, recheck wiring, ensure that mounting
bolts are correctly installed, or contact Martin Engineering for assistance.
After making adjustments, check line current again to ensure line current
does not exceed nameplate rating.
5. After first 8 hours of use and periodically thereafter, check mounting bolt
torque and tighten if necessary.

! CAUTION
Variable All vibrators can be supplied with a pulse-width modulated
frequency inverter variable frequency inverter. NEVER operate the vibrator at a
frequency higher than that specified on the nameplate.
Damage to vibrator can result.

Do not operate vibrator at frequency higher than specified on nameplate.

Throughout frequency range, verify that each line current does not exceed
current rating on nameplate. If reading is higher than nameplate, consult
inverter manual. If necessary, adjust inverter. After making adjustment, check
line current again to ensure line current does not exceed nameplate rating.

Martin Engineering M3603-12/01 19 MARTIN® CDX Electric Vibrators

Maintenance Maintenance

Lubricating
vibrator IMPORTANT
Read entire section before beginning work. Allow vibrator to
cool to ambient temperature before working on it.

NOTE
All vibrators are lubricated at the factory.

! CAUTION
Use only prescribed grease in vibrator. If a different grease is
used, vibrator can be damaged and warranty will be void.
Use only prescribed amount of grease to lubricate vibrator.
Too much grease will cause bearings to overheat and result in
premature bearing failure.
1. Lubricate the vibrator with Kluber Isoflex Topas NB 52 grease according
to Table III.
Table III. Lubrication Schedule
50 Frame 60 Frame 70 Frame
Quantity Frequency Quantity Frequency Quantity Frequency
g hrs g hrs g hrs
16 2000 25 3000 40 2000

! CAUTION
For 3600 rpm machines operating continuously or for long
periods of time, reduce lubrication time and amount as
described in step 2. Failure to do so could result in premature
bearing failure.
2. If vibrator housing temperatures exceed 194° F (90° C), cut lubrication
time and amount in half for every 18° F (10° C) increment that meets or
exceeds 194° F (90° C).

NOTE
Kluber grease may be purchased from Martin Engineering by
calling 800-544-2947 or from Kluber Lubrication by calling
888-455-8237.
3. Lubricate with Kluber Isoflex Topas NB 52 grease only. Lubricate as
follows:
a. Clean vibrator at each pipe plug in housing to remove dirt and debris.
Remove pipe plug. Insert 1/8 in. NPT grease fitting. Add grease.
Remove grease fittings; tightly replace pipe plugs. (Use anti-seize
compound on threads.)

Martin Engineering M3603-12/01 20 MARTIN® CDX Electric Vibrators

 ! CAUTION

Maintenance
Repairing vibrator Repairing vibrator yourself during the warranty period may
and replacing void the warranty. Contact Martin Engineering if motor needs
bearings repair.

If vibrator needs repair or if bearings need to be replaced, call your local

representative or Martin Engineering at 800-544-2947 for instructions.

Inspecting At least quarterly, inspect cable and connections as follows:

vibrator
! WARNING
Before inspecting vibrator, turn off and lock out/tag out
energy source to vibrator.
1. Turn off and lock out/tag out energy source to vibrator according to ANSI
standards (see “References”).
2. Inspect cable for damage including cuts and abrasions. Replace if
damaged.
3. Inspect ground connection. Make sure resistance from ground connection
to vibrator enclosure does not exceed 0.1 ohm. Ensure screw on ground
terminal is tightened to proper torque (see Table I).
4. Make sure all nuts on connections on terminal block are tightened to
proper torque. Do not overtighten (see Table I).
5. Check mounting bolt torque. See Table I: “Mounting Bolts and Torque
Requirements”.

Martin Engineering M3603-12/01 21 MARTIN® CDX Electric Vibrators

 Part Numbers
Part Numbers

28 22 13
26 23 32
25
27
4
5

22
33 23
25

19 20
30 31 21 17
3
18
34 14
8
15 36

16
12
13

2 9
11 10 7
1 35 4
5

Figure 13a. Frame Size 50

Martin Engineering M3603-12/01 22 MARTIN® CDX Electric Vibrators

 Part Numbers
Frame Size 50

Item Qty. Description Part No.

1 1 Case
2 1 Stator
3 1 Flange 301254

4 16 Screw SHC MB x 25 515508

5 16 Washer Schnorr DB 513004

6 1 Shaft 400367

7 2 Roller Bearing 506538

8 2 V-Ring 502059

9 2 Key 10 x 8 x 22 506044

10 2 Eccentric Weight Fixed

11 2 Eccentric Weight Adjustable
12 4 Screw SHC M10 x 45 515559

13 8 Washer Schnorr D10 513005

14 1 Weight Adjustment Disk Right

15 1 Weight Adjustment Disk Left
16 2 Snap Ring 500055

17 2 O-Ring 508621

18 2 Weight Cover 517055

19 1 Terminal Block 6 Post 56 x 36 510501

20 2 Screw SHC M5 x 14 515501

21 2 Washer Schnorr DS 513002

22 2 Screw HHC M6 x 14 516555

23 2 Washer Schnorr D6 513003

24 1 Rubber Block 514039

25 2 Washer Ground D6 518026

26 1 Terminal Block 2 Post 510510

27 1 Adapter M6 to M3 515605

28 1 Screw SHC M3 x 25 509056

29 1 Cable Protection Sheath 514031

30 1 Terminal Box Cover 309037

31 1 O-Ring 508671

32 4 Screw SHC M10 x 30 515538

33 2 Plug 1/8 NPT 509059

34 2 Bearing Cover 303080

35 2 Snap Ring Internal 500076

36 4 Plug M8 x 10 509010

Figure 13b. Frame Size 50 Part Numbers

Martin Engineering M3603-12/01 23 MARTIN® CDX Electric Vibrators

Part Numbers

23
24 4
26 33 5

19
20

23
24
26

28
29 22
21
27 24
3 14
31
17
8 18
32

36 34
15 12
13

16

2 4
11 35
10 5
7
9
1

Figure 14a. Frame Size 60

Martin Engineering M3603-12/01 24 MARTIN® CDX Electric Vibrators

 Part Numbers
Frame Size 60

Item Qty. Description Part No.

1 1 Case
2 1 Stator
3 2 Flange 301254

4 12 Screw SHC M10 x 30 515538

5 12 Washer Schnorr D10 513005

6 1 Shaft 400368

7 2 Roller Bearing 506563

8 2 V-Ring 502084

9 2 Key 10 x 8 x 22 506044

10 2 Eccentric Weight Fixed

11 2 Eccentric Weight Adjustable
12 4 Screw SHC M12 x 45 515612

13 4 Washer Schnorr D12 513006

14 1 Weight Adjustment Disk Right

15 1 Weight Adjustment Disk Left
16 2 Snap Ring 500058

17 2 O-Ring 508619

18 2 Weight Cover 517078

19 8 Screw SHC M8 x 25 515508

20 8 Washer Schnorr D8 513004

21 1 Terminal Block 6 Post 70 x 45 518502

22 2 Screw SHC M6 x 20 515504

23 2 Screw HHC M6 x 14 516555

24 4 Washer Schnorr D6 513003

25 1 Rubber Block 514036

26 2 Washer Ground D6 518026

27 1 Terminal Block 2 Post 510510

28 1 Adapter M6 to M3 5-5605

29 1 Screw SHC M3 x 25 509056

30 1 Cable Protection Sheath 514031

31 1 Terminal Box Cover 309038

32 1 O-Ring 508548

33 2 Plug 1/8 NPT 509059

34 2 Bearing Cover 303081

35 2 Snap Ring Internal 500008

36 4 Plug M10 x 10 509008

Figure 14b. Frame Size 60 Part Numbers

Martin Engineering M3603-12/01 25 MARTIN® CDX Electric Vibrators

Part Numbers
19 31
20
22

27
28

15
16

24
23 25 19
20
18 22
20
17
29
34
30 13
3 14
8 5
11

12

9
4
2 32 33 5
1 7
10

Figure 15a. Frame Size 70

Martin Engineering M3603-12/01 26 MARTIN® CDX Electric Vibrators

 Part Numbers
Frame Size 70

Item Qty. Description Part No.

1 1 Case
2 1 Stator
3 2 Flange 301256

4 8 Screw SHC M12x 35 515558

5 12 Washer Schnorr D12 513006

6 1 Shaft 400369

7 2 Roller Bearing 506518

8 2 V-Ring 502069

9 2 Key 14 x 9 x 25 506046

10 2 Eccentric Weight
11 4 Screw SHC M12 x 55 515588

12 2 Snap Ring 500063

13 2 O-Ring 508629

14 2 Weight Cover 517062

15 8 Screw SHC M8 x 25 515508

16 8 Washer Schnorr D8 513004

17 1 Terminal Block 6 Post 70 x 45 510502

18 2 Screw SHC M6 x 20 515504

19 2 Screw HHC M4 x 14 516555

20 4 Washer Schnorr D6 513003

21 1 Rubber Block 514036

22 2 Washer Ground D6 518026

23 1 Terminal Block 2 Post 510510

24 1 Adapter M6 to M3 515605

25 1 Screw SHC M3 x 25 509056

26 1 Cable Protection Sheath 514031

27 4 Screw SHC M10 x 30 515538

28 4 Washer Schnorr D10 513005

29 1 Terminal Box Cover 309038

30 1 O-Ring 508548

31 2 Plug 1/8 NPT 509059

32 2 Bearing Cover 303081

33 2 Snap Ring Internal 500008

34 4 Plug M12 x 12 509008

Figure 15b. Frame 70 Part Numbers

Martin Engineering M3603-12/01 27 MARTIN® CDX Electric Vibrators

Notes
Notes
 One Martin Place
Neponset, IL 61345-9766 USA
Phone: 309-594-2384 or 800-544-2947
FAX: 309-594-2432
http:\www.martin-eng.com

Form No. M3603-12/01 © MARTIN ENGINEERING 2001

  
 
 
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