TRANSMISSION MATERIALS STANDARD SPECIFICATION 94-TMSS-02, Rev.

TABLE OF CONTENTS

1.0 SCOPE

2.0 CROSS-REFERENCES

3.0 APPLICABLE CODES AND STANDARDS

4.0 DEFINITIONS

5.0 DESIGN AND CONSTRUCTION REQUIREMENTS

5.1 General Requirements

5.2 Design Criteria
5.3 Ratings
5.4 Manufacture

6.0 TESTS

7.0 DATA SCHEDULE

94TMSS02R0/MHS Date of Approval: June 23, 2008 PAGE NO. 2 OF 24

TRANSMISSION MATERIALS STANDARD SPECIFICATION 94-TMSS-02, Rev. 0

1.0 SCOPE

This Transmission Material Standard Specification (TMSS) specifies the minimum technical
requirements for design, engineering, manufacture, inspection; testing and performance of
Drinking-Water Coolers intended to be used in the system of Saudi Electricity Company (SEC),
Saudi Arabia.

2.0 CROSS REFERENCES

This Material Standard Specification shall be read in conjunction with the latest revision of
SEC General Specification No. 01-TMSS-01, titled "General Requirements for All
Equipment/Materials" which shall be considered as an integral part of this TMSS.

This TMSS shall also be read in conjunction with SEC Purchase Order or Contract Schedules
for project, as applicable.

3.0 APPLICABLE CODES AND STANDARDS

The latest revision/amendments of the following Codes and Standards shall be applicable for
the equipment/material covered in this TMSS. In case of conflict, the vendor/manufacturer may
propose equipment/material conforming to one group of Industry Codes and Standards quoted
hereunder without jeopardizing the requirements of this TMSS.

3.1 SASO 415 Drinking Water Coolers-Arabic Version

3.2 ARI 1010 Self-Contained, Mechanically-Refrigerated Drinking-Water Coolers

3.3 ASHRAE 18 Methods of Testing for Rating Drinking-Water Coolers with Self-
Contained Mechanical Refrigeration Systems

3.4 UL 399 Standard for Safety Drinking Water Coolers

3.5 UL 1995 Standard for Safety Heating and Cooling Equipment

3.6 ASTM A240 Specification for Chromium and Chromium-Nickel Stainless Steel
Plate, Sheet, and Strip for Pressure Vessels and for General
Applications

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TRANSMISSION MATERIALS STANDARD SPECIFICATION 94-TMSS-02, Rev. 0

4.0 DEFINITIONS

4.1 Remote-Type Drinking-Water Cooler

A water cooler which has the primary function of cooling potable water for delivery to
remotely-installed drinking fountains, etc. However, such remotely-installed dispensing
means are not considered part of this water cooler.

4.2 Individual (Unitary) Drinking-Water Cooler

A water cooler which has the primary function of cooling potable water and also
provides for dispensing such water by integral means.

4.2.1 Bubbler-Type Pressure Water Coolers

A pressure water cooler which utilizes a valve to control the flow of water as a
projected stream from a bubbler so that the water may be consumed without
utilizing glasses or cups.

4.2.2 Hot and Cold-Type Water Coolers

A pressure water cooler which, in addition to the primary function of cooling

and dispensing potable cold water, includes means for heating and dispensing
potable hot water.

4.2.3 Bottle-Type Water Coolers

A water cooler which employs a bottle or reservoir for storing the supply of
water to be cooled and which utilizes a faucet or similar means for filling
glasses, cups or other containers.

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TRANSMISSION MATERIALS STANDARD SPECIFICATION 94-TMSS-02, Rev. 0

5.0 DESIGN AND CONSTRUCTION REQUIREMENTS

5.1 General Requirements

5.1.1 Design and Manufacture

Drinking-water coolers shall be of manufacturer's standard designed and

manufactured equipment with factory-installed accessories for a complete and
fully automatic operational system.

5.1.2 Type

Water cooler shall be designed either remote-type cooler or individual (unitary)

cooler. Unitary cooler shall either be of bubbler-type or hot and cold-type or
bottle-type.

5.1.3 Product Listing

All water coolers referred to in this specification shall be listed under ETL in
accordance with UL 1995 and UL 399 for Remote Type and Unitary Drinking-
Water Coolers respectively. All coolers shall carry UL stamp of approval.

5.1.4 Refrigerant

The unit shall be fully charged with "ozone safe" refrigerant R134a.

5.1.5 Miscellaneous:

a. All cooler enclosures shall be properly bonded to the grounding system.

b. Each compressor shall be provided with vibration isolation.

c. All coolers, except for bottle-type, shall be provided with a minimum

inlet water pressure of 276 kPa for satisfactory performance.

5.2 Design Criteria

All coolers shall be designed to operate satisfactorily at high ambient conditions as high
as 50°C and to produce a maximum chilled water temperature of 10°C.

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TRANSMISSION MATERIALS STANDARD SPECIFICATION 94-TMSS-02, Rev. 0

5.3 Ratings

5.3.1 Published Ratings

Ratings of any representative production water cooler shall have a capacity not
less 95% of its published capacity rating in accordance with ARI 1010.

5.3.2 Standard Ratings

Ratings shall be verified by tests in accordance with ASHRAE 18.

5.4 Manufacture

5.4.1 Remote-Type Drinking-Water Cooler

a. General

Remote drinking-water coolers shall be of manufacturer's standard

designed and manufactured equipment consisting of refrigeration unit,
chilled water reservoir, recirculating pump, make-up water filtration,
built-in sterilizer, phosphate feeder and complete controls for fully
automatic operational system.

i. The cooler shall be self-contained mechanically-refrigerated

system, factory-assembled, prewired, prepiped and precharged
with refrigerant and compressor oil; and ready for field
connections to drinking fountains, all housed as one package.

ii. The unit shall be constructed of a rugged, rust-proofed and

enameled steel (18 gauge) cabinet mounted on a heavy angle iron
frame. Housing panels shall be easily removable for complete
access to all components without tools.

iii. The unit shall be configured to provide inlet/outlet piping

connections for make-up water, chilled water discharge and
chilled water return.

iv. The unit shall be provided with inlet/outlet air openings (hooked
up to ductwork) for condenser cooling i.e. by introducing fresh air
then venting out the hot air off the condenser through ductwork
to the atmosphere.

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TRANSMISSION MATERIALS STANDARD SPECIFICATION 94-TMSS-02, Rev. 0

b. Refrigeration Unit

i. The unit shall consist of high efficient, lifetime lubricated

hermetic compressor, refrigerant receiver and air-cooled
condenser with capability to remove heat load at high ambient
conditions.

ii. The condenser shall be supplied with thermostat, low/high

pressurestat, pump down solenoid valves, expansion valve,
refrigeration gauges, oil pressure switch, sight glass and
dehydrator.

iii. Condenser coil shall be constructed of aluminum fin bonded to

seamless copper tube and shall be epoxy-sprayed for corrosion
protection.

c. Chilled Water Reservoir

i. The cooling tank shall be constructed of 316L stainless steel

tested at 1724 kPa and designed for 862 kPa working pressure.
Tank plate wall thickness shall be as per manufacturer's standard.

ii. The tank shall be equipped with immersion type cooling coils
constructed of 316L stainless steel seamless pipe having a
minimum wall thickness of 1.524 mm. Shell and tube evaporators
or open tanks with float valves are not acceptable.

iii. The storage tank shall be supplied with air vent, drain connection
and insulated with closed cell thermo-elastomer with U-factor of
0.048 W/m2°C.

d. Recirculating Pump

i. The pump shall be stainless steel centrifugal type designed for

862 kPa working pressure mounted on rubber pad over a stainless
steel condensation tray, with drain.

ii. The pump shall be supplied with manual on/off switch.

iii. All piping and fitting shall be hard-drawn seamless type K copper
and insulated with closed-cell thermo-elastomer with U-factor of
0.048 W/m2°C.

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TRANSMISSION MATERIALS STANDARD SPECIFICATION 94-TMSS-02, Rev. 0

iv. Piping shall be equipped with temperature sensor on discharge

side of the pump, unions, service valves, manual bypass valve and
drain.

e. Make-Up Water Filtration

i. General

Water filters shall be provided to the water treatment module

performing in accordance with U.S. Public Health Standards.
Filter capacity shall be as per manufacturer's standard correspond
to unit requirement. Vendor to provide at least two (2) spare
filters of each type for every cooler's required capacity.

• Filter assembly shall be provided with unions and shut-off

valves at the inlet and outlet for quicker disconnection
from plumbing or recharging. Backwash and manual
bypass valves shall also be supplied.

• Filter housing shall be equipped with cock or cleanout

port for water draining.

• Filter housing shall be provided with removable top for

sediment filter replacement or carbon recharging without
using any tool and without disconnecting the plumbing.

ii. Combined Sediment/Activated Carbon Water Filters

• Filter shall be dual media installed inside a single housing

for removal of sediment, taste, odors and other harmful
chemicals.

• Filter housing shall be constructed of a polished 316L

stainless steel (12 gauge) designed for a working pressure
of 862 kPa. No plastic part will be acceptable.

iii. Prefilters and Activated Carbon Water Filters

• Prefilters

Prefilter shall be a natural fiber filter sheets for removal

of suspended matter down to 5 microns. Non-
biodegradable elements are not acceptable.

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TRANSMISSION MATERIALS STANDARD SPECIFICATION 94-TMSS-02, Rev. 0

Filter housing shall be as mentioned in item 5.4.1 (e.ii)

above.

• Activated Carbon Filters

* Filter elements shall be composed of granular

activated carbon where all taste, odors and other
organic chemicals are removed.

* Filter housing shall be fiberglass reinforced

polyester resin , one-piece, totally seamless
construction with no welded seams, cemented
joints or special tank lining which can corrode,
electrolyze, give way and leak. Inside finish shall
smooth to avoid dirt retention

* Filter housing shall be designed to operate at

maximum pressure of 862 kPa and shall be
equipped with air vent.

f. Built-In Ultraviolet (UV) Sterilizer

i. UV sterilizer shall be fabricated of 316L stainless steel and shall

be rated for treatment of water-borne bacteria, algae, spores,
viruses and cysts. Capacity shall be as per manufacturer's
standard correspond to unit requirement.

ii. Sterilizer shall be horizontally mounted with a removable quartz

sleeves for maintenance.

iii. Sterilizer shall have water flow regulator to ensure an exposure of

at least 30,000 microwatt-sec/cm2 .

g. Phosphate Feeder

i. Phosphate feeder shall be constructed of a transparent plastic

body designed for 862 kPa working pressure complete with shut-
off valves and drain valve.

ii. The feeder shall be rated to provide solution flowrate sufficient

enough to protect plumbing in inhibiting lime scale formation,
preventing corrosion or rusting, etc. Capacity shall be as per
manufacturer's standard correspond to unit requirement.

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TRANSMISSION MATERIALS STANDARD SPECIFICATION 94-TMSS-02, Rev. 0

iii. Vendor to provide phosphate for least one (1) year of continuous
operation.

h. Controls and Monitor Panel

The cooler shall be provided with an integral control panel suitable for
thermostat control (adjustable range from 4.45° to 32°C ±0.83°C),
freezestat and factory-set thermostatic expansion valve.

Control panel shall have standard features to perform the following

functions:

i. Purity Meter

To monitor water quality, signaling when filter or UV sterilizer

requires maintenance.

ii. UV Sterilizer Monitor Light

To indicate UV energy status, signaling when sterilizer needs

servicing.

iii. Differential Pressure Switch

To show when filter element needs changing and set for

maximum pressure drop of 69 kPa.

iv. Digital Thermometer

To display discharge water temperatures both in °F and °C.

v. Cooler Capacity

The following information, as shown in Tables 1 and 2, is only to

provide the basic cooler capacity based on 32°C ambient, 27°C
inlet and 7.22°C outlet, connections, approximate dimensions,
etc. for sizing purposes and shall not preclude other sizes which
satisfy all the requirements of this specification:

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TRANSMISSION MATERIALS STANDARD SPECIFICATION 94-TMSS-02, Rev. 0

Table 1 - Cooler Capacity and Dimensions

1
Cooling Storage Person Served Chilled Dimensions
Cap., Capacity, liters at 1 liter./day Water L x W x H, mm
watts Conn., mm

293 7.57 50 10 750x175x600

341 18.93 130 10 750x300x600

495 37.85 200 15 800x475x1350

938 53.00 300 15 875x550x1350

1172 94.63 400 20 1000x675x1350

1758 151.40 600 20 1075x675x1750

2344 189.25 800 20 1075x675x2000

4103 227.10 1400 20 1125x750x2000

4982 378.50 1700 25 2625x750x1500

8206 605.6 2800 25 2925x875x1750

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TRANSMISSION MATERIALS STANDARD SPECIFICATION 94-TMSS-02, Rev. 0

Table 2 - Cooler Electrical and Piping Allowance Data

2
Cooling Power Supply Compressor Pump Piping Allowance
Cap., watts V/Ph/Hz Motor, watts Motor/Cap.,
meter IPS size,mm
watts/lps

293 127/1/60 125 None 3.05 6

341 127 or 208/1/60 150 None 6.10 6

495 127 or 208/1/60 187 30 / 0.189 18.30 15

938 127 or 208/1/60 250 30 / 0.189 21.30 15

1172 127 or 208/1/60 373 150 / 0.378 30.50 15

1758 127 or 208/1/60 560 250 / 0.505 45.70 15

2344 127 or 208/1/60 746 250 / 0.505 58.00 20

4103 208 or 380/3/60 1119 250 / 0.505 91.50 20

4982 208 or 380/3/60 1492 373 / 0.95 106.70 25

8206 208 or 380/3/60 2238 373 / 0.95 176.80 25

1
Values are applicable for typical office building only. For buildings with heavy usage such as
clinics, schools, etc., reduce the indicated values by 50% to allow for 2 liters/day per person.
For high ambient areas with temperatures regularly above 38°C or with incoming water
temperature from 27°C to 38°C, multiply people served by 0.75. If make-up water exceeds
38°C, consult for manufacturer's recommendation.
2
Values include extra capacity to handle heat loss of insulated piping in the circulating loop up
to the length shown. For piping in excess of this allowance, reduce population served by 1.0
people per 0.305 meter of additional piping and the required power for pumping shall also be
resized accordingly.

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TRANSMISSION MATERIALS STANDARD SPECIFICATION 94-TMSS-02, Rev. 0

5.4.2 Individual Drinking-Water Coolers

a. General

Individual drinking-water cooler shall be of manufacturer's standard

designed and manufactured equipment consisting of refrigeration system,
cooling tank and coil, thermostat, etc. complete for fully automatic
operational system.

i. The unit shall be free-standing with removable panel for easy

access for servicing and replacement.

ii. The unit shall have a power supply of 127 volt/1-phase /60 Hz
with a 1.80-meter heavy-duty 3-wire electrical cord and plug. All
connections shall be enclosed in a moisture resistant box to
prevent short circuiting in the event of water leaks or spillage.

iii. The unit, except for bottle-type cooler, shall be provided with
non-clogging stainless steel drain and quick disconnect water
connections for easy removal of the entire cooling package.

b. Bubbler-Type Water Cooler

i. Cabinet

Cabinet and top shall be constructed of #304 stainless steel, gauge

18 with satin finish and anti-splash ridge.

ii. Bubbler

Shall be push-button bubbler constructed of solid brass, chrome

plated, anti-squirt design with built-in automatic stream regulator
to assure constant stream height under varying line pressures from
138 kPa to 862 kPa.

Stream regulation shall be easily adjustable with screw driver by

simply removing the push-button cap.

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TRANSMISSION MATERIALS STANDARD SPECIFICATION 94-TMSS-02, Rev. 0

iii. Tank and Evaporator

The cooling tank and immersion cooling coil shall be constructed

of 316L stainless steel, with a minimum storage capacity of 7.57
liters and designed for 862 kPa working pressure. Shell and tube
evaporators or open tanks with float valves are not acceptable.

The storage tank shall be supplied with air vent, drain connection
and insulated with poured urethane.

The tank shall be housed in an insulated, rust-proof and vapor-

proof stainless steel container.

iv. Refrigeration System

The system shall be provided with a 249-watt high efficiency

hermetically sealed compressor having a minimum cooling
capacity of 38 liters/hour, aluminum finned, copper air-cooled
condenser epoxy-sprayed to prevent corrosion. Oversized
condenser shall be designed to operate at high ambient
conditions.

v. Built-in Water Filter Purifier

Filter shall be a combined sediment/activated carbon type as

described in item 5.4.1 (e.ii) above.

Filter capacity shall be rated at 7.57 liters/min. Vendor to provide

a least five (5) dozens spare filters.

vi. Chilled Water Controls

The cooler shall be provided with adjustable and corrosion-proof

thermostat and thermal overload relay.

c. Hot and Cold-Type Water Cooler

i. Same construction and features as in bubbler-type water cooler

but with additional insulated hot water dispenser that can deliver
up to 40 cups of 88°C water per hour.

ii. Hot water (HW) dispenser shall be installed inside the cooler
cabinet with 1.25-liter copper tank, heating element, expansion
chamber, self-closing valve, air vent and drain.

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TRANSMISSION MATERIALS STANDARD SPECIFICATION 94-TMSS-02, Rev. 0

iii. HW dispenser shall be equipped with snap-action thermostat

adjustable from 71°C to 93°C.

iv. HW dispenser shall be provided with push lever with auto return
to "off", solid brass-chrome plated goose neck glass filler and
stream straightener for non-splash action.

d. Bottle-Type Water Cooler

i. Bottle-type water cooler shall be designed to dispense hot and cold

water, with 20-liter plastic water bottle. Vendor to provide at least
two (2) bottles packed in an individual dustproof carton.

ii. The cooler shall have a fully drainable stainless steel 3.5 liter
cooling reservoir, sandalwood acrylic finish with woodgrain vinyl
front panel.

iii. The cooler shall be equipped with food grade silicone gasket
around the bottle to keep out of contaminants.

iv. The cooler shall be equipped with a removable stainless steel

overflow tray.

v. The unit shall have sealed static-cooled condenser, 50-watt

compressor motor and heater. Controls shall be as per
manufacturer standards.

vi. The unit shall be capable of dispensing 4 liters/hour cold water

and up to 40 cups of hot water per hour.

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TRANSMISSION MATERIALS STANDARD SPECIFICATION 94-TMSS-02, Rev. 0

5.4.3 Nameplate

a. Each equipment shall be equipped with a permanently marked stainless

steel nameplate in English to include the following minimum
information:

i. Manufacturer's Name

ii. Model Number

iii. Serial Number

iv. Year of Manufacture

v. Cooling Capacity, watts or liters/hour

vi. Unit Input Power, watts

vii. Power Supply, V/Ph/ Hz

viii. Full Load Current, Amps

ix. Locked Rotor Current, Amps

x. Unit Gross Weight, kg.

xi. 94-TMSS-02 Rev. 0

b. The nameplate shall be fastened to the equipment by stainless steel

screws or rivets.

6.0 TESTS

All water coolers shall be tested in compliance with the applicable requirements of UL 399, UL
1995 and the following performance tests as prescribed in ARI 1010 on any representative
sample:

6.1 Maximum Operating Condition Tests

6.2 Insulation Effectiveness Test

6.3 High Voltage and Low Voltage Tests

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DWG*: 94TMSS02.01.00

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TRANSMISSION MATERIALS STANDARD SPECIFICATION 94-TMSS-02, Rev. 0

DWG*: 94TMSS02.02.00

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DWG*: 94TMSS02.03.00

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7.0 DATA SCHEDULE

DRINKING-WATER COOLERS

SEC Inquiry No. Date:

SEC Purchase Order No. Date:

or Contract No.

SEC PTS No./Project Title with J.O. No.

REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'

5.2 DESIGN CRITERIA

Design Ambient Temperature (°C)

Inlet Water Press. to the Cooler (kPa) (as applicable)

5.3 RATINGS

Cooler Mfg./Model Number

Unit Power Input (watts)

Min. Circuit Current (Amps)

Power Supply
Voltage (V)
Frequency (Hz)
Phase (Ph)

Control Voltage (V)

Frequency (Hz)
Phase (Ph)

'A' - SEC SPECIFIED DATA/PARAMETERS

'B' - BIDDER/SUPPLIER/VENDOR/CONTRACTOR PROPOSED
DATA/PARAMETERS
'C' - REMARKS SUPPORTING THE PROPOSED DEVIATION IN COLUMN 'B'

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7.0 DATA SCHEDULE

DRINKING-WATER COOLERS
REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'

5.3 (Continued)

Cooling Capacity (watts or liters/hr)

Make-Up Water Temperature (°C)
Water Discharge Temperature (°C)

Compressor

Manufacturer/Model No.

Motor Power (watts)

Power Supply
Voltage (V)
Frequency (Hz)
Phase (Ph)

Comp. Motor FLA/LRA (Amps)

Compressor Motor Speed (RPM)

Condenser Fan and Motor (as applicable)

Manufacturer/Model Number

Motor Power, (watts)

Power Supply
Voltage (V)
Frequency (Hz)
Phase (Ph)

Fan Motor FLA/LRA (Amps)

Fan Speed (RPM)

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7.0 DATA SCHEDULE

DRINKING-WATER COOLERS
REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'

5.3 (Continued)

Chilled Water Reservoir

Capacity (liters)

Working Pressure (kPa)

Recirculating Pump (as applicable)

Manufacturer/Model Number

Capacity (liters/min)

Head (kPa)

Motor Power (watts)

Power Supply
Voltage (V)
Frequency (Hz)
Phase (Ph)

Pump Motor FLA/LRA (Amps)

Pump Speed (RPM)

Make-Up Water Filtration (as applicable)

Combined Sediment/Activated Carbon Filter

Manufacturer/Model Number

Capacity (liters/min)

Quantity

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7.0 DATA SCHEDULE

DRINKING-WATER COOLERS

REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'

5.3 (Continued)

Prefilter

Manufacturer/Model Number
Capacity (liters/min)
Quantity

Activated Carbon Filter

Manufacturer/Model Number
Capacity (liters/min)
Quantity

UV Sterilizer (as applicable)

Manufacturer/Model No.
Capacity (liters/min)
No. of Lamps
Watts
Power Supply
Voltage (V)
Frequency (Hz)
Phase (Ph)

Phosphate Feeder (as applicable)

Manufacturer/Model No.
Capacity (liters)
Solution Flowrate (liters/min)

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7.0 DATA SCHEDULE

DRINKING-WATER COOLERS

A. ADDITIONAL TECHNICAL INFORMATION OR FEATURES SPECIFIED BY

BY SEC:

B. ADDITIONAL SUPPLEMENTARY DATA OR FEATURES PROPOSED BY BIDDER/

VENDOR/SUPPLIER/CONTRACTOR :

C. OTHER PARTICULARS TO BE FILLED UP BY BIDDER/VENDOR/SUPPLIER/

CONTRACTOR :

Manufacturer Vendor/Supplier/
of Material/Equipment Contractor

Name of the Company

Location and Office Address

Name and Signature of

Authorized Representative
and Date

Official Seal/Stamp
of the Company

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