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Service

Bulletin
FILING INSTRUCTIONS

Binder: CE EQUIPMENT BINDER Page: 1 of 1


Binder Section: EXCAVATOR Document No: NEX SB 008-00
Machine Loc Code: 4000 / Electrical Supersedes:
Issued By: Excavator Product Support Group Date Issued: 7/10/00

Family: EXCAVATOR
Model: 9010B, 9020B, 9030B, 9040B, 9050B, & 9060B
Units Affected: ALL
Subject: Computer Programming Procedure Update
BACKGROUND INFORMATION: The auto adjustment procedure in the service manual, section 4001
has been updated to include the selection of the emission certified model codes.

ACTION REQUIRED: Insert one of the attached sheets between pages 4001-42, 43 in each of the
9010B 9020B, 9030B, 9040B, and pages 4001-44,45 in the 9050B and 9060B service manuals. Put an
"X" across the old procedure.

SERVICE INFORMATION: Machine serial number information with the Emissions Engine is listed below.

MACHINE MODEL SERIAL NUMBER RANGE MACHINE MODEL SERIAL NUMBER RANGE
9010B DAC0102001 and after 9040B 1 DAC0402001 and after
9020B DAC0202001 and after 9050B EAC0501122 and after
I 9030B 1 DAC0302001 and after 9060B EAC0601026 and after

Note: The 9045 Excavator only comes equipped with the Emissions Engine.

THIS BULLETIN IS FOR INFORMATIONAL PURPOSES ONLY. SERVICE BULLETINS DO NOT


CONSTITUTE WARRANTY AUTHORIZATION TO UPDATE UNITS. A COPY OF THIS BULLETIN
SHOULD BE PLACED IN THE APPROPRIATE PARTS AND SERVICE MANUAL FOR FURTHER
REFERENCE.
4001-

AUTOMATIC ADJUSTMENT
Always perform automatic adjustment when the For setting breaker, breaker 2, auto idle time or
controller and the throttle motor are replaced and battery selection, refer to optional reset procedures.
when the throttle link at the engine side is adjusted.
l If the controller was replaced, perform steps 6 NOTE: When the ambient temperature is below 30o
F, warm the engine to 120o F before starting this
through 11 and perform automatic adjustment.
procedure.
l If the throttle motor was replaced and the throttle
link was adjusted, perform steps 1 through 11 and
perform automatic adjustment. (Steps 1 through 5
are to erase what is memorized at present. Steps 6
through 11 are for new input.)

Automatic Adjustment Procedures


STEP 1 STEP 4
-Self-check Message.

Cover installation if
Screws 2

BS98F267
BS98F264 Press select switch 4 or 5 times until RESET appears
Self-check switches are under the cover for the clock in message display.
adjustment, manual throttle, and backup switches on
the right rear control panel. Remove 2 screws STEP 5
holding cover then remove cover.

STEP 2

Push and hold’for 20 seconds


BS98F268
Press and hold reset switch for 20 seconds until a
confirmation beep sounds. When beep is heard, turn
key switch OFF. The controller is ready to be
I
reprogrammed.
BS98F265
Turn key switch ON and press change switch once. STEP 6
Work Mode Message
STEP 3

I 99:99 1
Time
BS98F269
Turn key switch ON. When controller is not
I programmed, only 9’s are indicated in work mode
[E~:t3 (RPM) ]
p5q and clock displays. No messages are displayed in
BS98F266 message panel.
Press the pattern switch once.

Rac 7-62401 Revised 6-98 Printed in U.S.A.


4001-

STEP 7 STEP 10
Work Mode

1: English BS98F272

BS98F270
Press fine mode switch to display 0 or 1 (pre-
emissions or emissions engine) in the fourth position
To set language, press standard mode switch until
of the clock display.
number or letter of desired language appears in
mode display.
STEP 11
Language Mode Language Mode Language Mode
No. No. No. Self-check
Japanese 0 Italian 6 Swedish E
Enalish 1 Spanish 7 Finnish C
tThai I 2 I Portuauese I a I I
Chinese 3 Dutch H
German 4 Danish L
BS98F273
French 5 Norwegian F
Press reset switch once to store code in controller.
STEP 8
STEP 12
Work Mode
Cushion
II
pq

Time

BS98F271
Message
To set model code, select model code from list below.
Standard Mode
Press light mode switch to change alpha prefix in
BS98F274
clock display.
Start engine and press cushion switch. Controller will
1 Machine Model 1 Model Code I
Pre-Emi Emissions Engine
J take engine to high idle and begin stepping engine
ssions Engine
90108 I C120 C121
RPM down. This will take several minutes. When
I
90208 I C150 C151 adjustment is complete, message display will show
90308 C200 STANDARD MODE and throttle knob will be
90408 I C220 I c221 operational. Throttle motor calibration is complete.
90408 LR C230 C231
90458 N/A c221
90508 C300 A301
NOTE: This procedure will not start until coolant
90608 C400 A401 temperature is above 50o C.

NOTE: Low idle RPM must be set below the


STEP 9 following values or throttle motor calibration will not
complete.
RPM
Model
Pre-Emissions Engine Emissions Engine
9010B 1000 1050
9020B 1000 1050
BS98F272 9030B 1000 1050
9040B / 9045B 1000 1000
Press heavy mode switch until desired model code
9050B 850 850
appears in second and third position of clock display. 9060B 850 850

Rac 7-62401 Revised 6-98 Printed in U.S.A.

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