Professional Documents
Culture Documents
Parts Book SD-100D C Vibratory Compactor: Effective With S/N 196592
Parts Book SD-100D C Vibratory Compactor: Effective With S/N 196592
Parts Book SD-100D C Vibratory Compactor: Effective With S/N 196592
SD-100D C
VIBRATORY COMPACTOR
Effective with S/N 196592
--------------------------------------------------------------------------------------------------------------------------------------------
• Let's assume you need to replace the PRIMARY AIR CLEANER FILTER ELEMENT.
Use any of the functional words in the item description to locate the desired item. Example: The first listing
for the Primary Air Cleaner Filter Element in the Word Index is: Air Cleaner Primary Filter Element. The
index shows the component will be found on page C.4.3 that is the Parts List page number for the Air
Cleaner Assembly.
A
Air Cleaner Primary Filter Element _______________________ C.4.3
Air Cleaner Safety Filter Element ________________________ C.4.3
Air Cleaner __________________________________________ C.4.3
Air Valve ____________________________________________ A.2.3
Alarm, Backup _______________________________________ B.5.3
Alternator Belt Guard __________________________________ C.2.5
Alternator ___________________________________________ C.2.3
Arch ROPS __________________________________________ A.5.3
Articulation Pin _______________________________________ B.1.3
Audible Alarm Wiring Harness ___________________________ E.6.3
Axle Drive Motor ______________________________________ A.1.3
• The PARTS IDENTIFICATION PAGES consist of the PARTS ILLUSTRATION (even numbered
pages) and the PARTS LIST (odd numbered pages).
• The Parts Illustration shows the assembly with its component parts identified by Item Numbers.
• On the Parts List, the components are listed in Item Number order as found in the ITEM column.
Other information provided by the Parts List is the Comm. Number which will be required to order
Genuine VolvoVolvo Replacement Parts, a functional description, the quantity required to assem-
ble one complete assembly, and any additional notes/ dimensions required to help place your parts
order.
• For the example: The Air Cleaner Primary Filter Element is listed under the Air Cleaner (Item 1),
Comm. Number 13277983, Quantity of 1.
When the Comm. # is not known - Use the Table of Contents:
• Turn to the TABLE OF CONTENTS pages in the front of this manual. These pages show the major
systems of the machine divided into FUNCTIONAL GROUPS (identified by capital letters).
• Find the Functional Group that best describes the area of the machine you are interested in. For
example: Air Cleaner Assembly
ENGINE
C
Engine Installation .................................................................................................................C.1.2
Engine Assembly ............................................................................................................C.2.2
Pump Stack Assembly...............................................................................................C.3.2
Air Cleaner Assembly ................................................................................................C.4.2
Exhaust Assembly.....................................................................................................C.5.2
Remote Oil Drain Assembly .......................................................................................C.6.2
Listed under the Functional Group of Engine are SECTIONS (identified by numbers that describe major
repairable components of that group. Find the listing that refers to the Engine Assembly.
• Since the Air Cleaner Primary Filter Element is what needs to be replaced, refer to the parts listing for
the Air Cleaner Assembly. The Air Cleaner used on your machine is found in Functional Group C.;
Section 4, this makes up the first part of the page number. Turn to that section of the parts manual
and find the parts listing on page C.4.3 for the Air Cleaner (13277983).
• If you already know the Comm. Number (part number) for the item required, a NUMERICAL INDEX is
provided in the back of the manual to assist you. Look up the Comm. Number desired and the
Numerical Index will show the Functional Group, Section, and Page Number where the item can
be found.
For our Primary Air Cleaner Filter Element Example: The Comm. Number 13255443 is found in the
Numerical Index, it shows that component will be found on pages C.4.3 that is the Parts List page for the
Engine Assembly.
TABLE OF CONTENTS
SD-100D C
TITLE PAGE
Section A - AXLE AND MAIN FRAME
AXLE AND WHEEL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
AXLE ASSEMBLY - SHEET 1 OF 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4
AXLE ASSEMBLY - SHEET 2 OF 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6
AXLE ASSEMBLY - SHEET 3 OF 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8
AXLE DRIVE MOTOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-10
MAIN FRAME INSTALLATION - SHEET 1 OF 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-12
MAIN FRAME INSTALLATION - SHEET 2 OF 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-14
BRAKE VALVE SUB ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-16
SOLENOID VALVE SUB-ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-18
THERMO BYPASS VALVE SUB-ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-20
FENDER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-22
RAILING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-24
ROPS/FOPS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-26
ROPS/FOPS STOWAGE INSTALLATION - OPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-28
Section B - DRUM
DRUM AND SWIVEL INSTALLATION - SHEET 1 OF 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2
DRUM AND SWIVEL INSTALLATION - SHEET 2 OF 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4
DRUM ASSEMBLY (POCLAIN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6
BEARING HOUSING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8
ECCENTRIC SHAFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-10
CARRIER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-12
VIBRATION MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-14
DRIVE PLATE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-16
DRUM DRIVE MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-18
Section C - ENGINE
ENGINE INSTALLATION - SHEET 1 OF 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2
ENGINE INSTALLATION - SHEET 2 OF 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-4
PROPULSION PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-6
VIBRATION PUMP SUB-ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-8
VARIABLE PISTON PUMP - SHEET 1 OF 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-10
VARIABLE PISTON PUMP - SHEET 2 OF 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-12
VARIABLE PISTON PUMP - SHEET 3 OF 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-14
STEERING PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-16
PUMP INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-18
MUFFLER BRACKET INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-20
FUEL LINE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-22
THROTTLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-24
ENGINE COWLING AND HOOD INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-26
AIR CLEANER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-28
VIBRATION FILTER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-30
VIBRATION FILTER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-32
RADIATOR/OIL COOLER INSTALLATON - SHEET 1 OF 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-34
RADIATOR/OIL COOLER INSTALLATON - SHEET 2 OF 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-36
A
TABLE OF CONTENTS
SD-100D C
TITLE PAGE
Section D - OPERATORS COMPARTMENT
OPERATORS PLATFORM INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-2
SEAT INSTALLATION - SHEET 1 OF 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-4
SEAT INSTALLATION - SHEET 2 OF 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-6
CONTROL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-8
CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-10
STEERING WHEEL AND HORN INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-12
STEERING VALVE SUB-ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-14
HORN ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-16
Section E - ELECTRICAL
WIRING HARNESS INSTALLATION - SHEET 1 OF 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-2
WIRING HARNESS INSTALLATION - SHEET 2 OF 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-4
RH PANEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-6
LH PANEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-8
BATTERY INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-10
BACK-UP ALARM INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-12
Section G - HYDRAULICS
STEERING HOSING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-2
FILTER HOSE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-4
BRAKE HOSING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-6
VIBRATION HOSING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-8
TRACTION HOSING INSTALLATION - SHEET 1 OF 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-10
TRACTION HOSING INSTALLATION - SHEET 2 OF 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-12
HANGER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-14
B
STANDARD ABBREVIATIONS
Rev01/02/01
C
Recommended Service Parts
SD-100D C
SD-100D C RECOMMENDED SERVICE PARTS
Description Yr 1 Yr 2 Yr 3 CPN
QTY QTY QTY
AXLE AND WHEEL INSTALLATION
SHAFT SEAL ASSEMBLY 0 0 1 13263553
O-RING 2 2 0 59993881
AXLE DRIVE MOTOR 0 0 1 13157797
NUT 0 20 0 59163758
VALVE 0 2 0 59524447
BEARING 0 4 0 59146613
VALVE CAP 2 2 2 59929711
STEERING WHEEL AND HORN INSTALLATION
HORN BUTTON 1 1 0 59159558
STEERING VALVE 0 0 1 54669544
SEAL KIT 0 0 1 54747340
STEERING COLUMN 0 0 1 58858580
HORN 1 1 1 13469010
STEERING WHEEL 0 0 1 58858564
SEAT INSTALLATION
KNOB 0 0 1 58059601
KNOB 0 0 1 59648394
CONTROL 1 1 0 59815449
KNOB 0 1 0 59899641
CABLE 2 2 0 59815431
OPERATORS PLATFORM INSTALLATION
CABLE 0 0 1 59607861
FERRULE 0 0 2 59607853
CLAMP INSERT 0 0 4 59618579
BATTERY INSTALLATION
COVER PLATE 0 0 1 59583450
BATTERY 0 1 0 59436931
WIRING HARNESS INSTALLATION
FUEL GAUGE 1 1 0 58822321
SWITCH, EMERGENCY STOP 0 1 0 59111450
GAUGE,TACHOMETER 0 0 1 59122648
LIGHT CLUSTER 0 1 0 59104000
IGNITION SWITCH NUT 0 0 1 58924333
DUST BOOT 0 1 0 59108605
BREAKER 1 1 1 59811018
SWITCH, BRAKE 1 1 0 59121756
KEY 1 1 1 58917261
DUST BOOT 0 1 0 59108100
HOURMETER 1 1 0 59165001
+Designates parts that are to be replaced within the specified time intervals as stated in the maintenance schedule.
E
RECOMMENDED SERVICE PARTS SD-100D C
Description Yr 1 Yr 2 Yr 3 CPN
QTY QTY QTY
SWITCH, SPST 1 1 0 59121723
IGNITION SWITCH 0 1 0 59126946
DRUM AND SWIVEL INSTALLATION
O-RING 5 5 5 50278019
PIPE PLUG 2 2 0 59600593
VIBRATION MOTOR 0 0 1 13197447
REPAIR KIT 0 0 1 59234518
SEAL KIT 0 0 1 13262746
SEAL 0 0 1 59941203
SHOCK MOUNT 0 10 0 13304787
BEARING 2 2 0 50268127
SIGHT GAUGE 0 1 0 59277772
SEAL,SWIVEL FRAME 0 2 0 59103804
ARTICULATION PIN 0 0 2 58977703
MAGNETIC PLUG 0 0 2 59144428
PIVOT PIN 4 4 0 59190975
V-RING SEAL 0 0 1 13167390
ROLL PIN 4 4 0 95098679
WEAR SLEEVE 0 0 1 59277756
SEAL KIT 0 0 2 13228234
HYDRAULIC CYLINDER 0 0 2 13188339
BEARING 2 2 0 50268242
SEAL 2 2 0 50268861
OSCILLATION PIN 0 0 1 58977711
BEARING 2 2 0 50268259
SEAL 2 2 0 50268879
COUPLING 1 1 0 59613612
OIL SEAL 0 0 1 59277764
GREASE FITTING CAP 0 0 5 50270248
DRUM DRIVE MOTOR 0 0 1 13320551
MAIN FRAME INSTALLATION
THERMAL BYPASS VALVE 0 0 1 59186346
BEARING 2 2 0 50268127
SIGHT GAUGE 0 0 1 59991992
FUEL CAP 0 1 0 59058057
TANK FILTER 0 2 0 58855099
GASKET 0 0 1 13305099
REDUCER 0 1 0 59743013
PIPE PLUG 2 2 0 59600593
BRAKE VALVE 0 0 2 13289699
FUEL LEVEL SENDER 0 0 1 59008482
+Designates parts that are to be replaced within the specified time intervals as stated in the maintenance schedule.
F
SD-100D C RECOMMENDED SERVICE PARTS
Description Yr 1 Yr 2 Yr 3 CPN
QTY QTY QTY
THROTTLE ASSEMBLY
LEVER 0 0 1 59219279
SCREW 0 2 0 95860052
NUT 0 4 0 95943346
CONTROL CABLE 0 0 1 59161257
ENGINE COWLING AND HOOD INSTALLATION
BREATHER, FILTERED VENT 1 1 0 59093351
BREATHER/CHECK VALVE VENT 0 0 1 59127845
AIR CLEANER INSTALLATION
SAFETY FILTER ELEMENT 1 1 1 35328442
FILTER ELEMENT 2 2 0 59587196
FILTER 2 2 2 59984559
PRIMARY FILTER ELEMENT 1 1 1 35318252
INDICATOR SWITCH 0 0 1 59873984
NUT ASSEMBLY 2 2 0 50938935
AIR CLEANER 1 1 1 39144019
CLAMP ASSEMBLY 1 1 0 50938943
STEERING HOSING INSTALLATION
CLAMP INSERT 0 0 4 59618579
ENGINE INSTALLATION
O-RING 2 2 2 50278019
COUPLING 0 1 0 59286336
CLEVIS ASSEMBLY 0 1 0 59604835
CLEVIS 0 1 0 59662312
U-CLAMP 0 0 1 50266972
FUEL/WATER SEPARATOR FILTER 1 1 1 59728196
FUEL FILTER 1 1 1 58827932
SEAL KIT 0 0 1 58898677
STEERING PUMP 0 0 1 58858820
ENGINE FAN 0 1 0 59819292
MUFFLER 0 0 1 13241658
SHAFT SEAL KIT 0 0 1 13167937
CLAMP KIT 0 0 1 59588418
CENTER BONDED MOUNT 0 2 0 59097162
VARIABLE PISTON PUMP 0 0 1 54520622
FAN BELT 0 1 0 59309104
SWITCH, WATER TEMPERATURE 0 0 1 59164251
SWITCH, OIL PRESSURE 0 0 1 59971457
STARTER 0 0 1 13360516
BACK-UP ALARM INSTALLATION
+Designates parts that are to be replaced within the specified time intervals as stated in the maintenance schedule.
G
RECOMMENDED SERVICE PARTS SD-100D C
Description Yr 1 Yr 2 Yr 3 CPN
QTY QTY QTY
CONNECTOR 0 0 1 59434209
ALARM 1 1 0 59426924
BACKUP ALARM SWITCH 0 0 1 59164970
ROPS/FOPS INSTALLATION
SEAT BELT 0 0 1 59433649
TRACTION HOSING INSTALLATION
O-RING 2 2 0 59993881
RADIATOR/OIL COOLER INSTALLATON
RADIATOR HOSE, BOTTOM 0 0 1 13274055
CAP 0 1 0 59154807
RADIATOR HOSR, TOP 0 0 1 13274048
RECOVERY BOTTLE 0 0 1 58802851
RADIATOR CAP 1 1 1 59498790
+Designates parts that are to be replaced within the specified time intervals as stated in the maintenance schedule.
H
SD-100D C RECOMMENDED SERVICE PARTS
+Designates parts that are to be replaced within the specified time intervals as stated in the maintenance schedule.
I
Section A - AXLE AND MAIN
FRAME
SD-100D C
AXLE AND WHEEL INSTALLATION
13294392 REV 0D
16
15
18
1
14 8
10
9
15 6
1 11
19
2 4
A-2 SD-100D C
AXLE AND WHEEL INSTALLATION
SD-100D C A-3
AXLE ASSEMBLY - SHEET 1 OF 3
13244728 REV 01
4
3 5
2
1
6
1 1
24
28
25
27
23
26
A-4 SD-100D C
AXLE ASSEMBLY - SHEET 1 OF 3
SD-100D C A-5
AXLE ASSEMBLY - SHEET 2 OF 3
13244728 REV 01
9
10
12
11
14 17
16 12
10
18 9
19
20
21
18
15
A-6 SD-100D C
AXLE ASSEMBLY - SHEET 2 OF 3
SD-100D C A-7
AXLE ASSEMBLY - SHEET 3 OF 3
13244728 REV 01
73
53 72
71 70
54 69
55
56
68
57
67
58 66
59
64
60
29
30
61
62
63
52 45 35
37
34
31 37
46
38 74
32
29 51 33 39
40
41
42
36 43
44
PLANET
49 GEAR
50
CARRIER
48
47 46
31
A-8 SD-100D C
AXLE ASSEMBLY - SHEET 3 OF 3
SD-100D C A-9
AXLE DRIVE MOTOR
13244785 REV 02
19
18
15
17
14
13 16
12
13 12
11
6 5 9
10
2
3
7
8
1
4
4
2
A - 10 SD-100D C
AXLE DRIVE MOTOR
SD-100D C A - 11
MAIN FRAME INSTALLATION - SHEET 1 OF 2
13289608 REV 02
24
34 33
13
25
33 15
25
PORT #3
PORT #2
PORT #2 4
2
19
PORT #3
5 10 9
16
8 5
4
7 3
2
1
22
1
28
33 23
35 11
12 15
35
21 14
33 29
3 20 30
31 36
26 INLET TO TANK
17
18 TO COOLER
6
30
27
32
A - 12 SD-100D C
MAIN FRAME INSTALLATION - SHEET 1 OF 2
SD-100D C A - 13
MAIN FRAME INSTALLATION - SHEET 2 OF 2
13289608 REV 02
24
34 33
13
25
33 15
25
PORT #3
PORT #2
PORT #2 4
2
19
PORT #3
5 10 9
16
8 5
4
7 3
2
1
22
1
28
33 23
35 11
12 15
35
21 14
33 29
3 20 30
31 36
26 INLET TO TANK
17
18 TO COOLER
6
30
27
32
A - 14 SD-100D C
MAIN FRAME INSTALLATION - SHEET 2 OF 2
SD-100D C A - 15
BRAKE VALVE SUB ASSEMBLY
13289673 REV 00
PORT 1
PORT 3
3
2
PORT 2
4
3
1
A - 16 SD-100D C
BRAKE VALVE SUB ASSEMBLY
SD-100D C A - 17
SOLENOID VALVE SUB-ASSEMBLY
13289582 REV 02
A - 18 SD-100D C
SOLENOID VALVE SUB-ASSEMBLY
SD-100D C A - 19
THERMO BYPASS VALVE SUB-ASSEMBLY
13289590 REV 00
INLET
TO TANK
4
TO COOLER
A - 20 SD-100D C
THERMO BYPASS VALVE SUB-ASSEMBLY
SD-100D C A - 21
FENDER INSTALLATION
59114454 REV 02
6 5
2
3
4
A - 22 SD-100D C
FENDER INSTALLATION
SD-100D C A - 23
RAILING INSTALLATION
13161559 REV 0A
8
1 7
2
6
2
2
11
4
7
9
6
3 4
11 7
7
6 6
A - 24 SD-100D C
RAILING INSTALLATION
SD-100D C A - 25
ROPS/FOPS INSTALLATION
59161463 REV 03
VIEW ROTATED
FOR VLARITY
VIEW ROTATED
FOR VLARITY 1
11
12
8
5
7 VIEW "A"
14 6
6
A - 26 SD-100D C
ROPS/FOPS INSTALLATION
SD-100D C A - 27
ROPS/FOPS STOWAGE INSTALLATION - OPTION
13301619 REV 02
EXISTING
HARDWARE
BENT TUBE
ROPS/FOPS
BENT TUBE
ROPS/FOPS
DESIGN
WELDED
ROPS/FOPS
DESIGN EXISTING
HARDWARE
9
EXISTING
HARDWARE
8
1
WELDED
11 ROPS/FOPS
6
12
10
ASSEMBLED
POSITION
4
8 3
5
3
9 2
4
A - 28 SD-100D C
ROPS/FOPS STOWAGE INSTALLATION - OPTION
SD-100D C A - 29
**Always use Volvo Replacement parts!**
SD-100D C
Section B - DRUM
SD-100D C
DRUM AND SWIVEL INSTALLATION - SHEET 1 OF 2
13289764 REV 02
SMOOTH DRUM
1
PADFOOT DRUM
38
2
37
36 39
3
11
43
42
50
9 6
44
4 SMOOTH
DRUM
5
9
41
7
46 49
45
47 50
39
48
43
8
36
B-2 SD-100D C
DRUM AND SWIVEL INSTALLATION - SHEET 1 OF 2
SD-100D C B-3
DRUM AND SWIVEL INSTALLATION - SHEET 2 OF 2
13289764 REV 02
14 15
16
13
12 17
25 18
35
34
19
20
33
21
26
40 22
27
29 23
32 10
24
31 28
23
21
22
30
20
B-4 SD-100D C
DRUM AND SWIVEL INSTALLATION - SHEET 2 OF 2
SD-100D C B-5
DRUM ASSEMBLY (POCLAIN)
43866557 REV 00
25 26
24
23
8
30
18 29
16
15 1
31
27
36 4
28
32 14
17
37
20 38
8 35
34
21 39
13
12
3
11
8
22 10 9
19
7
6
20 33
10
5
8
2
B-6 SD-100D C
DRUM ASSEMBLY (POCLAIN)
SD-100D C B-7
BEARING HOUSING ASSEMBLY
43866490 REV 00
14 2
13
12
16
11
18
17
15
3
3
15
5
7
8
10
9
B-8 SD-100D C
BEARING HOUSING ASSEMBLY
SD-100D C B-9
ECCENTRIC SHAFT ASSEMBLY
43866508 REV 00
1
3
10
7
6
5
8
B - 10 SD-100D C
ECCENTRIC SHAFT ASSEMBLY
SD-100D C B - 11
CARRIER ASSEMBLY
43866516 REV 00
7
8
10
11
12
B - 12 SD-100D C
CARRIER ASSEMBLY
SD-100D C B - 13
VIBRATION MOTOR
13197447 REV 00
4
1
19
18
17
16
15
14
13
12
10
11
7 9
6
B - 14 SD-100D C
VIBRATION MOTOR
SD-100D C B - 15
DRIVE PLATE ASSEMBLY
13289756 REV 0A
9
7
4
9 10
10
9
9
12
6
1
2 4
5
3
B - 16 SD-100D C
DRIVE PLATE ASSEMBLY
SD-100D C B - 17
DRUM DRIVE MOTOR
13320551 REV 00
1 1
16 5
14
13
12
11
4
10
7 9
1
6
1
1
15
B - 18 SD-100D C
DRUM DRIVE MOTOR
SD-100D C B - 19
**Always use Volvo Replacement parts!**
SD-100D C
Section C - ENGINE
SD-100D C
ENGINE INSTALLATION - SHEET 1 OF 2
13289657 REV 02
27
49
26
49 1
PART
OF
32
30
28
33
34
29
40
31
36 37
38
37
35
39
39
C-2 SD-100D C
ENGINE INSTALLATION - SHEET 1 OF 2
SD-100D C C-3
ENGINE INSTALLATION - SHEET 2 OF 2
13289657 REV 02
16 13
17
12
18 15
14
47
33 10 46
VIBRATION
CABLE
6
FRAME 9
11
46
33 PART
OF
8 48 24
2 4
3 3
22
2
7
3 23
44
42
19
20 25
3
21 41
43
FRAME
45
C-4 SD-100D C
ENGINE INSTALLATION - SHEET 2 OF 2
SD-100D C C-5
PROPULSION PUMP ASSEMBLY
13289640 REV 01
PUMP MOUNTING
PLATE 12
16
10
15
11
13 2
6
14
24
25
5
7 1
17
18 4
C-6 SD-100D C
PROPULSION PUMP ASSEMBLY
SD-100D C C-7
VIBRATION PUMP SUB-ASSEMBLY
59279687 REV 02
EXISTING
HARDWARE
O-RING
1
7
PROPULSION
PUMP
O-RING
4 5
8
VIBRATION
CABLE
C-8 SD-100D C
VIBRATION PUMP SUB-ASSEMBLY
SD-100D C C-9
VARIABLE PISTON PUMP - SHEET 1 OF 3
13244843 REV 01
10 8
11
13
13
12
12
50
23
22
20
19 18
C - 10 SD-100D C
VARIABLE PISTON PUMP - SHEET 1 OF 3
SD-100D C C - 11
VARIABLE PISTON PUMP - SHEET 2 OF 3
13244843 REV 01
7
30
6 31
18
1
19
18
5
29
3 19
4
2
25
26
24
31
30
31
30
C - 12 SD-100D C
VARIABLE PISTON PUMP - SHEET 2 OF 3
SD-100D C C - 13
VARIABLE PISTON PUMP - SHEET 3 OF 3
13244843 REV 01
31 30
33
35
48
35
33
42
40
36
41
39 43
38 48 37
31
30
C - 14 SD-100D C
VARIABLE PISTON PUMP - SHEET 3 OF 3
SD-100D C C - 15
STEERING PUMP ASSEMBLY
59122671 REV 01
C - 16 SD-100D C
STEERING PUMP ASSEMBLY
SD-100D C C - 17
PUMP INSTALLATION
59320671 REV 03
1 PART
OF
VIBRATION CABLE
5
1
PROPULSION 3
CABLE
6
C - 18 SD-100D C
PUMP INSTALLATION
SD-100D C C - 19
MUFFLER BRACKET INSTALLATION
13440516 REV 01
MUFFLER
5 3
ENGINE
C - 20 SD-100D C
MUFFLER BRACKET INSTALLATION
SD-100D C C - 21
FUEL LINE ASSEMBLY
59161240 REV 02
1
SUCTION
RETURN
4
FUEL TANK
12
11
5 9
7
10
9
RAIL
C - 22 SD-100D C
FUEL LINE ASSEMBLY
SD-100D C C - 23
THROTTLE ASSEMBLY
13222815 REV 00
13 10
4 12
2
1
5
6
3
14
12
11 10
8
9
7
INJECTOR
8
PUMP
10
C - 24 SD-100D C
THROTTLE ASSEMBLY
SD-100D C C - 25
ENGINE COWLING AND HOOD INSTALLATION
13290077 REV 01
18
9
16
10
21
15
13
2 11
12
9
17 16
21
3
20
19
14
1
7 6
6 7
FRAME
6 8
4
8
C - 26 SD-100D C
ENGINE COWLING AND HOOD INSTALLATION
SD-100D C C - 27
AIR CLEANER INSTALLATION
59104109 REV 03
12
1 10
6 7
3
2 6
FLOW 5
11 9
FLOW
13
8
14 6
C - 28 SD-100D C
AIR CLEANER INSTALLATION
SD-100D C C - 29
VIBRATION FILTER ASSEMBLY
59122556 REV 00
TO VIBRATION PUMP
OW
FL
3
4
3
C - 30 SD-100D C
VIBRATION FILTER ASSEMBLY
SD-100D C C - 31
VIBRATION FILTER ASSEMBLY
59122564 REV 00
2
OW
FL
C - 32 SD-100D C
VIBRATION FILTER ASSEMBLY
SD-100D C C - 33
RADIATOR/OIL COOLER INSTALLATON - SHEET 1 OF 2
13274337 REV 01
18
28
19
24
26
1
19
RADIATOR 24
HOUSING
27
24
21 2
22
23
16
31
15
USE
EXISTING 16
WASHER
6 10
4 31
8 17 7
C - 34 SD-100D C
RADIATOR/OIL COOLER INSTALLATON - SHEET 1 OF 2
SD-100D C C - 35
RADIATOR/OIL COOLER INSTALLATON - SHEET 2 OF 2
13274337 REV 01
2 30
32
4
5
20
13 11
14
25
29
12
FRAME RAIL
25
11
C - 36 SD-100D C
RADIATOR/OIL COOLER INSTALLATON - SHEET 2 OF 2
SD-100D C C - 37
**Always use Volvo Replacement parts!**
SD-100D C
Section D - OPERATORS
COMPARTMENT
SD-100D C
OPERATORS PLATFORM INSTALLATION
59114876 REV 06
23
4 4
27
21 21
3 3
14
13
TO EXISTING
HANDRAIL
1
11
15
16
19
12
22
8
10
9
25
26
24
18
17
26
D-2 SD-100D C
OPERATORS PLATFORM INSTALLATION
SD-100D C D-3
SEAT INSTALLATION - SHEET 1 OF 2
13222773 REV 02
6 10
9
13
11
FRONT
COVER PLATE
3
HOOD AND FENDER SUPPORT
12
15
PART
OF
3
14
5
8
PLATFORM
2
1
D-4 SD-100D C
SEAT INSTALLATION - SHEET 1 OF 2
SD-100D C D-5
SEAT INSTALLATION - SHEET 2 OF 2
13222773 REV 02
6 10
9
13
11
FRONT
COVER PLATE
3
HOOD AND FENDER SUPPORT
12
15
PART
OF
3
14
5
8
PLATFORM
2
1
D-6 SD-100D C
SEAT INSTALLATION - SHEET 2 OF 2
SD-100D C D-7
CONTROL ASSEMBLY
59807594 REV 04
D-8 SD-100D C
CONTROL ASSEMBLY
SD-100D C D-9
CONTROL
59815449 REV 03
6
7
D - 10 SD-100D C
CONTROL
SD-100D C D - 11
STEERING WHEEL AND HORN INSTALLATION
59114868 REV 03
"T" "L"
"P" "R"
2
5
19 1
4
11
PART
1
OF
10
3
15 21
7
20 1
16
22
17
D - 12 SD-100D C
STEERING WHEEL AND HORN INSTALLATION
SD-100D C D - 13
STEERING VALVE SUB-ASSEMBLY
13159959 REV 00
D - 14 SD-100D C
STEERING VALVE SUB-ASSEMBLY
SD-100D C D - 15
HORN ASSEMBLY
59162735 REV 02
PART PART
1 OF OF
1 1
D - 16 SD-100D C
HORN ASSEMBLY
SD-100D C D - 17
**Always use Volvo Replacement parts!**
SD-100D C
Section E - ELECTRICAL
SD-100D C
WIRING HARNESS INSTALLATION - SHEET 1 OF 2
13289723 REV 03
2
17
18 28
1
16 28
1
26
15
12
19
B+
W
19
14 24
19
GND
12 27
13
ALTERNATOR
(REAR VIEW)
FRONT VIEW BELOW RIGHT 25
11
EXISTING
HARDWARE
E-2 SD-100D C
WIRING HARNESS INSTALLATION - SHEET 1 OF 2
SD-100D C E-3
WIRING HARNESS INSTALLATION - SHEET 2 OF 2
13289723 REV 03
CONSOLE
SEE SCHEMATIC 2
FOR TERMINATIONS
1
3 6
HARNESS
8
4 10
23 9
GROUND
WIRE
20
7
21
E-4 SD-100D C
WIRING HARNESS INSTALLATION - SHEET 2 OF 2
SD-100D C E-5
RH PANEL ASSEMBLY
13289798 REV 01
PART
8 OF
HARNESS
4 5
7
6
3 2
E-6 SD-100D C
RH PANEL ASSEMBLY
SD-100D C E-7
LH PANEL ASSEMBLY
13301403 REV 01
PART
7
OF
PART
6
OF
5
6 4
E-8 SD-100D C
LH PANEL ASSEMBLY
SD-100D C E-9
BATTERY INSTALLATION
59127654 REV 04
5
5
6
7
9
+
-
1
4
2
3
7
10 11
13 8
14 6
15
12
FRAME RAIL
E - 10 SD-100D C
BATTERY INSTALLATION
SD-100D C E - 11
BACK-UP ALARM INSTALLATION
13289632 REV 00
7
9
10
PART
OF
5
5
LEVER ON
PROPULSION
PUMP
12
PART
OF
5 4
6
EXISTING PART
COVER PLATE OF
5
13 3
11
2
MAIN FRAME
RH RAIL
E - 12 SD-100D C
BACK-UP ALARM INSTALLATION
SD-100D C E - 13
**Always use Volvo Replacement parts!**
SD-100D C
Section F - DECALS AND PAINT
SD-100D C
DECAL INSTALLATION
13301528 REV 0E
13 2
D D
A
B
16 7
A
19
1
13
2
BOTH
SIDES
OTHER
SIDE 7
OTHER 4
SIDE
14 18
10
22
C 12
C
15
BOTH 12 17
SIDES 20 22
BOTH
SIDES
5 8 9 6 11
4
3
VIEW A-A VIEW B-B VIEW C-C VIEW D-D
F-2 SD-100D C
DECAL INSTALLATION
SD-100D C F-3
MODEL NUMBER INSTALLATION
13301528 REV 0E
13 2
D D
A
B
16 7
A
19
1
13
2
BOTH
SIDES
OTHER
SIDE 7
OTHER 4
SIDE
14 18
10
22
C 12
C
15
BOTH 12 17
SIDES 20 22
BOTH
SIDES
5 8 9 6 11
4
3
VIEW A-A VIEW B-B VIEW C-C VIEW D-D
F-4 SD-100D C
MODEL NUMBER INSTALLATION
SD-100D C F-5
**Always use Volvo Replacement parts!**
SD-100D C
Section G - HYDRAULICS
SD-100D C
STEERING HOSING INSTALLATION
59122754 REV 03
STEERING VALVE
(ROTATED FOR CLARITY)
"A"
FRAME 1
"B"
5
4
3
2
1 6
4
VIEW "A"
3 6
4
STEERING PUMP
6
7
1
2 7
8 8
VIEW "B"
CYLINDERS
G-2 SD-100D C
STEERING HOSING INSTALLATION
SD-100D C G-3
FILTER HOSE INSTALLATION
13301460 REV 00
CONSOLE
4 DECK WELDMENT
(BELOW SEAT)
2
TANK
PROPULSION 5
PUMP
6
8 1
9
OIL COOLER/ 7
RADIATOR
ASSEMBLY
6
3
5
10 "S"
VIBRATION
PUMP
G-4 SD-100D C
FILTER HOSE INSTALLATION
SD-100D C G-5
BRAKE HOSING INSTALLATION
43889724 REV 00
CHARGE
PRESSURE
PORT
5
4
3
2
1
2
1
PORT 3
PRESS 7
PUMP
PORT 1 DRUM END
TANK OF HYD. TANK
3
HANGER
BRAKE VALVE 4
PORT 2
AXLE
5
POCLAIN DRIVE
MOTOR
G-6 SD-100D C
BRAKE HOSING INSTALLATION
SD-100D C G-7
VIBRATION HOSING INSTALLATION
59279380 REV 05
VIBRATION ON
LEFT HAND SIDE
OF MACHINE
"A"
4
10
"B"
PORT 4
5
"A" TANK 4
3
PORT 2
1
VIEW "A"
VIB MOTOR
AT 45 DEGREES DRUM
END
6 4
"A"
10 PORT
VIBRATION
PUMP 4
"B"
PORT
THERMAL "L1"
BY-PASS VALVE PORT
G-8 SD-100D C
VIBRATION HOSING INSTALLATION
SD-100D C G-9
TRACTION HOSING INSTALLATION - SHEET 1 OF 2
43889732 REV 0A
TRACTION ON
RIGHT HAND SIDE
OF MACHINE
DETAIL "A"
AXLE DRIVE
MOTOR
20
19
4
4
20 8
6
9
4
"L"
5
"R"
11
"A"
"B" POCLAIN
MOTOR
AXLE DRIVE
MOTOR 8
(ROTATED FOR CLARITY) 9
G - 10 SD-100D C
TRACTION HOSING INSTALLATION - SHEET 1 OF 2
SD-100D C G - 11
TRACTION HOSING INSTALLATION - SHEET 2 OF 2
43889732 REV 0A
OIL COOLER/ 23
RADIATOR 20
ASSEMBLY
1
13
FLOW 16
5
2
18 "A"
2 MAIN
FRAME
"B" 11
12
22 21
15 17
3
2
1
10
2 SPEED
16 SHIFT VALVE
14
THERMAL
BY-PASS
VALVE
3
"A"
AXLE DRIVE
MOTOR
"B" (ROTATED FOR CLARITY)
G - 12 SD-100D C
TRACTION HOSING INSTALLATION - SHEET 2 OF 2
SD-100D C G - 13
HANGER ASSEMBLY
13278569 REV 00
G - 14 SD-100D C
HANGER ASSEMBLY
SD-100D C G - 15
**Always use Volvo Replacement parts!**
SD-100D C
WORD INDEX
D G
DECAL C SERIES . . . . . . . . . . . . . . . . . . . . . . . . F-5 GAUGE
DECAL CRUSH AREA . . . . . . . . . . . . . . . . . . . . . F-3 TACHOMETER . . . . . . . . . . . . . . . . . . . . . . . E-9
DECAL DIESEL FUEL . . . . . . . . . . . . . . . . . . . . . F-3 GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-7, A-9
DECAL GREASE . . . . . . . . . . . . . . . . . . . . . . . . . F-3 GRIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-25
DECAL HYDRAULIC OIL . . . . . . . . . . . . . . . . . . . F-3 GUSSET
DECAL IGNITION . . . . . . . . . . . . . . . . . . . . . . . . . F-3 SWIVEL FRAME . . . . . . . . . . . . . . . . . . . . . . B-3
DECAL IR GENUINE PARTS . . . . . . . . . . . . . . . . F-3
DECAL LUBE CHART . . . . . . . . . . . . . . . . . . . . . F-5 H
DECAL OPERATIONAL WARNING . . . . . . . . . . . F-3 HANDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-5
DECAL OPERATORS MANUAL . . . . . . . . . . . . . F-3 HANDRAIL
DECAL RADIATOR FILL . . . . . . . . . . . . . . . . . . . F-3 LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-25
DECAL ROLL OVER HARZARD W/O ROPS . . . . F-3 HANGER ASSEMBLY . . . . . . . . . . . . . . . G-11, G-13
DECAL SD100D . . . . . . . . . . . . . . . . . . . . . . . . . . F-5 HARNESS
DECAL SIGNATURE . . . . . . . . . . . . . . . . . . . . . . F-3 CHASSIS WIRING . . . . . . . . . . . . . . . . .E-3, E-5
DECAL THROTTLE . . . . . . . . . . . . . . . . . . . . . . . F-3 CONSOLE WIRING . . . . . . . . . . . . . . . .E-3, E-5
SD-100D C W-1
WORD INDEX
HEAT SHRINK TUBE . . . . . . . . . . . . . . . . . . . . .D-13 PUMP
HOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-27 PISTON
HORN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-17 VARIABLE *** . . . . . . . . . . . . . . . . . . . . . C-7
HORN ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . .D-13 PUMP INSTALLATION . . . . . . . . . . . . . . . . . . . . C-5
HORN BUTTON . . . . . . . . . . . . . . . . . . . . . . . . .D-13
HOURMETER . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-9 R
HYDRAULIC CYLINDER . . . . . . . . . . . . . . . . . . . B-3 RADIATOR . . . . . . . . . . . . . . . . . . . . . . . C-35, C-37
HYDRAULIC TANK . . . . . . . . . . . . . . . . . . . . . . . A-13 RADIATOR HOSR
TOP . . . . . . . . . . . . . . . . . . . . . . . . . C-35, C-37
I RADIUS COWLING . . . . . . . . . . . . . . . . . . . . . . C-27
IGNITION SWITCH . . . . . . . . . . . . . . . . . . . . E-3, E-5 RAIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-5
INDICATOR SWITCH . . . . . . . . . . . . . . . . . . . . .C-29 LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-25
INTERMEDIATE BRAKE DISC . . . . . . . . . . A-7, A-9 RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-25
RAIL SUPPORT . . . . . . . . . . . . . . . . . . . . . . . . A-25
K RECOVERY BOTTLE . . . . . . . . . . . . . . . C-35, C-37
KEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-3, E-5 REMANUFACTURED PUMP . . . . C-11, C-13, C-15
KNOB . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-5, D-11 REPAIR KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . B-19
RETAINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-5
RH ARMREST . . . . . . . . . . . . . . . . . . . . . . . . . . . D-5
L ROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-5
LAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-9 ROPS/FOPS . . . . . . . . . . . . . . . . . . . . . . . . . . . A-27
LENS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-9 RUBBER
LEVER . . . . . . . . . . . . . . . . . . . . . . .C-7, C-25, D-11 PROTECTIVE . . . . . . . . . . . . . . . . . . . . . . . A-29
THROTTLE . . . . . . . . . . . . . . . . . . . . . . . . . .C-25
LH ARMREST . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-5
LIGHT CLUSTER . . . . . . . . . . . . . . . . . . . . . . . . . E-9 S
LOCKNUT A-23, A-25, A-27, A-29, B-3, B-5, C-7, C-9, SAFETY FILTER ELEMENT . . . . . . . . . . . . . . . C-29
C-19, C-25 SAFETY MANUAL . . . . . . . . . . . . . . . . . . . . . . . D-7
LOCKWASHER . . . . . . . . . . . . . . . . . . . . . . . . . B-17 SAFETY TREAD . . . . . . . . . . . . . . . . . . . . . . . . . D-3
SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-5
SEAT BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-27
M SEAT CUSHION . . . . . . . . . . . . . . . . . . . . . . . . . D-5
MAIN FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . A-13 SHOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-25
MANUAL POUCH . . . . . . . . . . . . . . . . . . . . . . . . .D-7 SIGHT GAUGE . . . . . . . . . . . . . . . . . . . . . .A-13, B-7
MUFFLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-3 SPINDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-5
MUFFLER BRACKET INSTALLATION . . . . . . . .C-5 SPRING A-7, A-9, B-19, C-11, C-13, C-15, D-5, D-11
SPRING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . A-11
N STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-3
NON DRIVE SIDE JOURNAL . . . . . . . . . . . . . . . B-11 STEERING COLUMN . . . . . . . . . . . . . . . . . . . . D-13
NOT SOLD SEPERATLY . . . . . . . . . . . . . . . . . . .D-5 STEERING PUMP . . . . . . . . . . . . . . . . . . . . . . . C-17
STEERING PUMP ASSEMBLY . . . . . . . . . . . . . C-3
O STEERING WHEEL . . . . . . . . . . . . . . . . . . . . . D-13
OIL COOLER *** . . . . . . . . . . . . . . . . . . . .C-35, C-37 STUD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-7, A-9
OIL FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-3 SWITCH
BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-7
EMERGENCY STOP . . . . . . . . . . . . . . . . . . E-7
P OIL PRESSURE . . . . . . . . . . . . . . . . . . . . . . C-3
PAN SPST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-7
ENGINE BELLY . . . . . . . . . . . . . . . . . . . . . .C-27 WATER TEMPERATURE . . . . . . . . . . . . . . . C-3
PINION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7, A-9 SWIVEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3
PISTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7, A-9
PLANET GEAR CARRIER KIT . . . . . . . . . . . A-7, A-9
PLATFORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-3 T
POPPET . . . . . . . . . . . . . . . . . . . . .C-11, C-13, C-15 TANK FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . A-13
PRIMARY FILTER ELEMENT . . . . . . . . . . . . . .C-29 THIS ITEM NOT USED W/THIS BOM . . . . . . . . .F-3
PROPULSION PUMP ASSEMBLY . . . . . . . . . . . .C-3 THREADED ROD . . . . . . . . . . . . . . . . . . . . . . . A-29
TIRE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
TIRE AND WHEEL ASSEMBLY . . . . . . . . . . . . . A-3
W-2 SD-100D C
WORD INDEX
TUBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-9
TYRAP . . . . . . . . . . . . . . . . . . . . . . . . . E-3, E-5, G-3
V
VARIABLE PISTON PUMP . . . . . . . . . . . . . . . . . .C-9
VENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7, A-9
VIBRATION FILTER ASSEMBLY . . . . . . . . . . . .C-29
VIBRATION MOTOR . . . . . . . . . . . . . . . . . . . . . . B-7
VIBRATION MOTOR - REMANUFACTURED . . B-15
VIBRATION PUMP SUB-ASSEMBLY . . . . . . . . .C-3
W
WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
WHEEL STUD . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
WHIZ LOCKNUT . . . . . . . . . . . . C-29, E-3, E-5, E-11
Y
YOKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-5
SD-100D C W-3
WORD INDEX
W-4 SD-100D C
NUMERICAL INDEX
SD-100D C X-1
NUMERICAL INDEX
X-2 SD-100D C
NUMERICAL INDEX
SD-100D C X-3
NUMERICAL INDEX
X-4 SD-100D C
NUMERICAL INDEX
SD-100D C X-5
NUMERICAL INDEX
X-6 SD-100D C
COMPACTOR WARRANTY
Ingersoll-Rand Company (“IR”) warrants to its and its affiliates’ authorized dealers, who in turn warrant to the
initial user only, that each new Ingersoll-Rand compactor sold by the dealer will be free from proven defects
in material and workmanship for a period of twelve (12) months from the in service date to the initial user or
1500 hours of service by the initial user, whichever occurs first.
During the warranty period, an authorized dealer shall repair or replace, at IR’s option, any part that is found
upon inspection to be defective in material or workmanship. Such part will be repaired or replaced without
charge for parts and labor to the initial user by the authorized dealer. The initial user shall provide an
authorized dealer with prompt notification of the defect and allow reasonable time for repair or replacement.
IR may require failed parts to be returned to the factory. Transportation of the product to an authorized
dealer is the responsibility of the user. The remedies provided in this warranty are exclusive.
This warranty does not apply to failures occurring as a result of abuse, misuse, negligent repairs, corrosion,
erosion and normal wear and tear, alterations or modifications made to the product without the express
written consent of IR, or failure to follow the recommended operating practices and maintenance procedures
as provided in the product’s operating and maintenance publications. This warranty does not cover
replacement of scheduled service items such as oil, filters, and wear items. This warranty does not apply to
engines (including engine electrical components) and tires or other accessories and equipment furnished by
IR, but manufactured by others. The initial user shall rely solely on the warranty, if any, of the respective
manufacturers thereof.
THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES AND CONDITIONS
(EXCEPT FOR THE WARRANTY OF TITLE), EXPRESS OR IMPLIED. IR DISCLAIMS ALL OTHER
WARRANTIES AND CONDITIONS, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES
OR CONDITIONS OF MERCHANTIBILITY OR FITNESS FOR A PARTICULAR PURPOSE.
The undersigned acknowledges that he/she has received a copy of this warranty on the date set
forth below.
CPN: 13858238
February 2006
Volvo Construction Equipment
312 Volvo Way
Shippensburg, Pa 17257