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Separation & Purification Reviews
To cite this article: Milton T. W. Hearn & Birger Anspach (2001): CHEMICAL, PHYSICAL, AND BIOCHEMICAL CONCEPTS IN
*
ISOLATION AND PURIFICATION OF PROTEINS , Separation & Purification Reviews, 30:2, 221-263
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SEPARATION AND PURIFICATION METHODS, 30(2), 221–263 (2001)
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CONTENTS
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
2. Chemical Structure of Proteins . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
3. Basis of Interaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226
4. Chromatographic Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
5. Physicochemical Basis of Liquid Chromatography . . . . . . . . . . . . 235
6. Mass-Transfer Resistances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252
7. Scaling-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
8. Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258
1. INTRODUCTION
*
Reprinted from Separation Processes in Biotechnology; Asenjo, J.A., Ed.; Bioprocess
Technology, Vol. 9; Marcel Dekker, Inc.; New York, 1990; 17–64.
221
tion approaches have a number of features in common with the more preparative
approaches to biopolymer purification which have biological criteria as their end-
points (i.e., maximizing specific bioactivity, minimizing degradation, etc.). With
the emergence of modern biotechnologies for protein production, the need for pre-
cise deterministic models, which fuse the solely chromatographic behavior of
biopolymers with their biophysical/structural behavior is more pressing than ever
before. Recently, empirical and mechanistic models for the retention of biopoly-
mers to microparticulate stationary phases have been the subject of increasing
scrutiny to address in part the propensity of biomacromolecules to undergo slow
conformational equilibria in solution or at liquid/solid interfaces (Melander et al.,
1984b; Stadalius et al., 1984; Geng and Regnier, 1984; Hearn and Grego, 1983a;
Armstrong and Boehm, 1984; Hearn et al., 1985). The utility of modern chro-
matographic methods coupled with new detection methods (e.g., on-line photodi-
ode array detection, optical rotary dispersion-circular dichroism, and derivative
spectroscopy) to assess these phenomena has important ramifications for the fu-
ture way that biochemists and engineers deal with various biorecovery problems
with regard to alternative strategies in protein purification. Thus to carry out a ma-
trix experiment investigating the influence on protein recovery and resolution of
two different salts at three different pH values with 10 different gradient options,
a little over 45 hours of experimental time was required (Hearn et al., 1988) using
modern high-performance ion-exchange support materials, while comparable ex-
periments with soft-gel ion exchangers required more than 800 hours of experi-
mental time.
The chemical structure (i.e., the primary amino acid sequence) and surface
topography (i.e., the three-dimensional structure) of a peptide and protein are the
two key parameters around which most separation skills must be developed. Table
2 lists factors known to control chromatographic stability and resolution of pep-
tides and proteins.
Several options are available for the manipulation of protein solubility, in-
cluding techniques based on salt precipitation, organic solvent precipitation, or-
ganic polymer precipitation, isoelectric precipitation, or extraction/partitioning
ORDER REPRINTS
Where such phenomena are rapid (i.e., within a time scale of nanosec-
onds to milliseconds) they have minimal influence on purification selectivities
other than for molecular “breathing” and the binding or dissociations of small
ions. However, when these phenomena have long relaxation times (i.e., sec-
onds) the consequences can be dramatic, as are often associated with denatura-
tion, subunit dissociation, and related adsorption hysteresis. Knowledge of so-
lute-solvent interactions and their optimization thus represents one of the
essential requirements behind the development of general strategies for
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3. BASIS OF INTERACTION
In the liquid state, the three van der Waals bonds (London, Debye, and Keesom
dipole interactions) can be treated from completely different and purely macro-
scopic points of view, in which the interacting bodies are considered as continu-
ous media. These bonds are called long-range or LW (Lifshitz/van der Waals) in-
teractions. Since the energy of LW interactions decreases monotonically to the
distance (in the configuration of two parallel slabs) they are operative up to 1000
Å compared to hydrogen bonds which are active only up to 1.5 to 5 Å, due to an
exponential decay of the energy (van Oss et al., 1986a). As can be seen in Fig. 1,
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4. CHROMATOGRAPHIC MODES
Figure 2. Schemata representing the more common modes of interaction: (a) ion ex-
change: interaction between oppositely charged ionic groups at the surface of the protein and
the stationary phase; (b) reversed-phase and hydrophobic interaction: Interaction of mainly
hydrophobic moieties of proteins and stationary phases; (c) metal chelate: exposed func-
tional groups of amino acids (e.g., imidazole from histidine) are involved in an immobilized
metal-chelate complex; (d) group-specific interaction such as phenylboronic acid affinity:
cis-diol groups of carbohydrate side chains of proteins from complexes with boronic acid;
(e) group-selective interaction such as dye affinity: Multiple interaction of ionic and hy-
drophobic moieties of proteins with the dye matrix (e.g., Cibacron Blue F3GA).
(continued)
ORDER REPRINTS
Figure 2. Continued.
Figure 2. Continued.
chelate affinity chromatography (Porath, 1988; Hochuli, 1988) (Fig. 2c). Similar
regioselective discrimination is also observed with hydroxyapatite chromatogra-
phy (Bernardi, 1979), with group-specific affinity chromatography such as the tri-
azine dye affinity (Kopperschläger et al., 1982; Lowe and Pearson, 1984; Scopes,
1986) (Fig. 2d) and borate affinity chromatography (Glad et al., 1980; Ackerman
et al., 1979; Pace and Pace, 1980) (Fig. 2e), as well as other forms of ligand inter-
actions based on generic biological ligands [i.e., biotin-avidin system (Henrickson
et al., 1979), protein A/IgG system (Phillips et al., 1985), oligosaccharide-lectin
systems (Lis and Sharon, 1981; Renault et al., 1985)]. The final group of separa-
tion parameters, and the ones that potentially give the highest selectivity, represents
ORDER REPRINTS
Typical
Purification
Parameter Process Factor Range
ence of Fe(III) the immobilized transferrin bound strongly to its corresponding re-
ceptor at pH 5.0. Simply by changing the pH of the eluent to pH 2.0, the Fe(III)
dissociated from the transferrin, resulting in a conformational change in ligand
protein and the concomitant dissociation of the receptor protein from the immo-
bilized biological ligand. The ability to exploit the known cellular biochemistry of
a protein at different stages of a purification procedure can readily be appreciated
as a crucial component behind this example and many other successful biospecific
affinity chromatographic purification attempts. Other recent examples where in-
formation gained from studies on the cellular biology has proved fundamental to
the purification of a very potent bioactive protein include the heparin binding
growth factors, the insulin receptor, and the epidermal growth factor receptor.
Because of the inherent requirements for high resolution in biopolymer pu-
rification, it is routine to utilize combinations of all of the separation parameters
listed in Table 4 at different stages and with different objectives during the isolation
strategy. To allow fully predictive and integrated strategies to evolve, greatly ex-
panded databases on, for example, protein behavior in various physical or chemical
environments are required, related to mass-transport and other mechanistic issues.
However, full knowledge of the mechanistic processes underlying biopolymer
separation selectivity and the kinetics of transport for a defined solute under the sep-
aration conditions is an ideal scenario rarely attainable in practice. Much of the re-
search effort associated with the development of new chromatographic separation
media, the introduction of improved preparative electrophoretic methods, and the
application of additional principles such as magnetized bed extraction or field flow
fractionation has nevertheless addressed the same questions central to the physico-
chemical nature of biopolymer separation selectivity and biopolymer kinetics. Par-
ticularly with adsorptive chromatographic systems, the molecular dynamics associ-
ated with multisite interaction of biopolymers with the stationary phase controls not
only retention and zone broadening behavior but also mass and bioactivity recovery.
For several practical reasons (e.g., cost or difficulties with column regenera-
bility), high-resolution purification methods are usually not brought into play with
sub-10-m microparticulate adsorption media of narrow particle-diameter distribu-
tions and narrow pore-size distributions until clarification is complete and partial
fractionation has been carried out. Considerable research and development activity is
now under way at both academic and industrial centers, exploring different options
ORDER REPRINTS
Which of the above chromatographic terms make the greatest overall con-
tribution to retention of the biopolymers depends not only on the permeability, lig-
and composition, and ligand density of the stationary phase, but also on mobile-
phase characteristics in terms of water content, pH, ionic strength, organic solvent
content, buffer composition, and whether such additives as ion pairing reagents,
organic dissociating reagents, or surfactants-detergents are present in the eluent.
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mensions of the macromolecule. The quantities pertinent to the mobile phase are
represented by mp. The coefficient Amp is inversely dependent on protein size as
well. Since the relationship between salt concentration in the mobile phase and ac-
tivity coefficient of protein bound to the stationary phase is unknown, it is as-
sumed to be similar in form to that given by the equation above. The electrostatic
free-energy change associated with the chromatographic retention process can
then be expressed as
G°es G°es,sp
G°es,mp
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where sp refers to the stationary phase. Under ideal conditions (i.e., the presence
of electrostatic interactions only), the equations above represent the theoretical ba-
sis of protein surface interaction in the ion-exchange chromatographic mode. If
multiple interactions can take place at the stationary surface, appropriate solvent
conditions must be chosen to suppress nonideal behavior.
The energy of cavity formation in the mobile phase is related to the surface
tension and surface area of the molecule, As, as
G°cav [NAs 4.8N1/3 (e
1)V2/3]
where e is a constant that corrects for the curvature of the cavity and N is Avo-
gadro’s number. The surface tension of aqueous salt solutions is a function of the
molal salt concentration, m, and is given by
° m
where ° is the surface tension of neat water and is a constant characteristic of
each salt, which is called the molal surface tension increment. Assuming that the
magnitude of the salt concentration has no effect on e, As, or V, the free-energy
change associated with cavity formation in the mobile phase, G°cav,mp, is found
to be
G°cav,mp [NAs 4.8N1/3(e
1)V2/3]°
[NAs 4.8N1/3(e
1)V2/3]m
which can be expressed in a simplified form as
G°cav
As m constant
where As is the difference in surface area of ligate and protein exposed to mo-
bile phase between the bound and unbound states (i.e., equivalent to the molecu-
lar contact area upon binding).
G°vdw is assumed to be unaffected by exogenous salts, and therefore the net
free-energy change due to van der Waals interactions is expected to be nearly lin-
ear in salt concentration:
G°vdw G°vdw,sp
G°vdw,mp
ORDER REPRINTS
Combining the equations for the different changes in free energy for
changes in the salt concentration leads to the following expression:
k Bm1/2
ln
Dm Asm m constant
k0 1 Cm1/2
where k0 is the retention factor at zero salt concentration.
At sufficiently high ionic strength the leading term on the right-hand side
approaches a constant value and then the logarithmic retention factor becomes lin-
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where is a parameter that measures the retentive strength of the salt and is sim-
ilar to the salting-out constant. When ionic interactions can be excluded in the pu-
rification of proteins, cavity formation and Lifschitz/van der Waals interaction are
the basis of hydrophobic interaction and reversed-phase chromatography.
Differences in the free energy between mobile and stationary phases asso-
ciated by cavity formation (G°cav), electrostatic charge (G°es), and van der Waals
interaction (G°vdw) correspond to solute specific parameters and are related to the
slope of the plots of the total free-energy change (G°) for a particular biopoly-
mer versus the reciprocal logarithmic concentration of organic solvent modifier in
the case of reversed-phase separations, or versus reciprocal logarithmic concen-
tration of displacing ion in the case of hydrophobic interaction and coulombic sep-
arations.
Figure 3 illustrates the manner in which the relative retention of two pro-
teins can change as a function of the concentration of the displacing reagent in the
hydrophobic interaction chromatographic mode. When analyzed in terms of the
framework of the solvophobic theory above, increased retention of proteins in hy-
drophobic chromatography is associated with an increase in salt molality in the
mobile phase or change of the salt to another with a greater molal surface tension
increment. Inherent in the solvophobic theory are the assumptions that the surface
area As, the cavity curvature e, the net charge coefficients Amp and Bmp, and the
topographic coefficients Dmp and C are not time dependent and show monotonous
changes with changing eluent pH or eluent dielectric properties. However, transi-
tions in conformation or ion bridges that may occur as the mobile-phase compo-
sition is manipulated clearly are manifested as time-domain dependencies. The
consequences of this behavior are condition-dependent changes in As, e, Amp,
Bmp, and C which are translated experimentally into discontinuitues or changes in
the log k versus log 1/[displacer] plots or changes in band-broadening relation-
ships again as a function of log 1/[displacer].
In addition to these mobile-phase effects, the stationary phase itself affects
the magnitude of the retention in a major way (i.e., through the Nernst equation
ORDER REPRINTS
k Cs/Cm). Besides various effects arising from the nature of the sorbent, both
the chemistry of the stationary phase and the density of applied functional groups
affect retention. In view of this dual interdependency, there are many ways to
modulate retention behavior of a given mixture of biosolutes if one of the phase
conditions is unsuited to preservation of biorecovery or recovery.
Depending on the magnitude of the different free-energy changes, a variety
of solute retention versus mobile-phase elutropic strength scenarios can be calcu-
lated. Figure 4 represents four limiting cases of such retention dependencies. Case
b is typified by shallow dependencies of free energy versus elution strength with
low free energies at (or [c] 0) and represents a commonly observed situation
with small polar peptides separated under reversed-phase or ion-exchange HPLC
conditions (O’Hare and Nice, 1979; Molnàr and Horvàth, 1977; Aguilar et al.,
ORDER REPRINTS
1985). Case c, which again exhibits shallow dependencies in terms of the free en-
ergy versus eluant strength dependency but with large values of G°0 values, is
more representative of situations found with middle molecular weight but very
high hydrophobic peptides under some reversed-phase conditions; in affinity dis-
placement ion-exchange or substrate analog displacement elution in affinity chro-
matography where the substrate/analog or displacing species is again typically of
low molecular weight (Stout et al., 1986; Kopaciewicz et al., 1983; Gooding and
Schmuck, 1984). Some examples of peptide displacement chromatography also
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correspond to this case. Case a represents a typical scenario for polypeptide and
globular protein purification in reversed-phase and hydrophobic interaction tech-
niques and with most polymer- and silica-based anion and cation HPLC support
media (Benedek et al., 1984; Kennedy et al., 1986; Janzen et al., 1987; Lau et al.,
1984; Glajch et al., 1986; Hearn and Hodder, submitted; Mant and Hodges, 1985).
From practical considerations the limiting chromatographic conditions are
frequently chosen such that the minima of the plot of the free energy versus elu-
ent strength corresponds to k values equal or less than unity. Typically, this cri-
terion is easier to achieve in ion-exchange than in reversed-phase separations. In
situations associated with the purification of large globular proteins or hydropho-
bic proteins, such retention behavior is not usually observed with reversed-phase
or ion-exchange HPLC. In these cases retention dependencies approaching case d
are experienced. From the point of view of a generalized purification strategy, it
is obviously desirable to select chromatographic conditions in which the retention
dependencies approximate case 1 or case 3 rather than cases 2 and 4, where clearly
the affinities of the solute for the stationary phase are too high, the elution window
for desorption too narrow, the solute solubility parameters of the protein too low,
and the mass (or bioactivity) recovery potentially impaired. However, from a se-
lectivity point of view such situations should not necessarily be excluded. Ex-
ploitation of the potential offered by the case 2 and case 4 scenarios has proved
very useful for the removal of undesirable contaminants during the purification of
a number of therapeutic proteins, for example, the removal of trace components
of Hageman factor and associated plasminogen activator/prekallikrein proteins
from therapeutic-grade human immunoglobulins based on a tandem dye affin-
ity/anion-exchange chromatographic method (Hearn et al., 1986). Examples of
the plots of experimental G° against organic solvent strength for the several hor-
monal polypeptides are shown in Fig. 5.
Because of the pronounced dependencies of retention and zone broadening
phenomena on chromatographic conditions, behavior that reflects the magnitude
of the distribution coefficient and the complexity of the retention kinetics estab-
lished between the biopolymer and the stationary phase, the most commonly
adopted method for elution of biopolymers from adsorptive media involves gra-
dient or step elution procedures. Such conditions take advantage of the depen-
dency of free energy G° and eluent strength but do not necessarily address the
ORDER REPRINTS
Figure 5. Plots of the logarithmic capacity factors for hen lysozyme and several hor-
monal polypeptides against the volume fraction of the organic solvent in water-acetoni-
trile isocratic mobile phases. Conditions: Column, -Bondapak C18; flow rate, 2.0 mL/min;
primary mobile phases: (a) water/4 mM sodium sulfate/15 mM orthophosphoric acid, pH
2.2, and (b) water/4 mM sulfuric acid/15 mM orthophosphoric acid/15 mM triethylamine
with the acetonitrile content adjusted over the range 0.0–0.8. Polypeptide key: 1, hen
lysozyme; 2, porcine glucagon; 3, bovine insulin; 4, bovine insulin -chain; 5, arginine va-
sopressin; 6, lysine vasopressin. [From Hearn and Grego (1983a).]
ORDER REPRINTS
lection of suitable systems, and vice versa (Stadalius et al., 1985; Quarry et al.,
1984; Hearn and Aguilar, 1987). Furthermore, it is feasible in circumstances of
regular retention and recovery behavior with, for example, peptides and small
globular proteins to apply data derived from small-scale or analytical experiments
as normalized integrals of the elution volume, column performance, and so on, to
the scale-up of the chromatographic bed configuration and the choice of the phys-
ical characteristics of the separation media (Eble et al., 1987; Poppe and Kraak,
1983; de Vos et al., 1987; Frenz and Horvàth, 1985).
With low-molecular-weight solutes, the conventional approach to purifica-
tion has been based on scale-up extensions of analytical column systems which al-
low very high resolution through optimization of chromatographic selectivity and
zone bandwidth. When similar methods are applied to proteins, it is often the case
that their biological activity may be lost. Inherent in all biopolymer purification
stratagems is the question to what end use the purified biopolymer will be re-
quired. If the task involves purification solely for the purpose of subsequent pri-
mary structure determination (i.e., essentially analytical), the requirements of ad-
equate control over bioactivity are not necessarily relevant. Obviously, in the case
of a new or partially characterized protein the recovery of the component with
high mass and bioactivity balance is essential. Similarly, in preparative ap-
proaches where subsequent biological uses are contemplated, it is mandatory that
the design of the separation system specifically addresses the issue of recovery of
bioactivity. By proper attention to the physicochemical and biological conse-
quences of the dynamic behavior of the solute in bulk solution and at liquid-solid
interfaces, the criterion of high recovery of bioactivity can usually be satisfied.
Where conformational requirements impinge on a purification strategy, other
data, gained from nonchromatographic measurements (Katzenstein et al., 1986;
Grego et al., 1986), and from evaluation of biological/immunological activity pro-
files (Johnston et al., 1987b; Janzen et al., 1987a) in response to changes in sepa-
ration variables in batch experiments, are essential prequisites. The major chal-
lenge here is to obtain sufficient information to allow proper understanding of the
factors that control the stability of the biopolymer structure during the chromato-
graphic distribution process so that high mass and high bioactivity recovery can be
achieved on elution. System residency effects, the nature of the binding hetero-
geneity associated with the overall distribution process, and the participation of en-
ORDER REPRINTS
tropic effects associated with solute binding or permeation through the stationary-
phase internal surfaces are all important parameters in preparative HPLC separa-
tions if proteins are to be recovered in bioactive form. Clearly, if these parameters
are to be included properly in the chromatographic optimization process, quantita-
tive structure-retention relationships must be developed. Such mechanistic ap-
proaches based on stochastic prediction models require an extensive data base be-
fore adequate response function and factor design analyses can be carried out.
Ultimate selection of the most optimal chromatographic strategy will hinge
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Figure 6. Calculated concentration profile for bovine trypsin undergoing dynamic inter-
conversion while chromatographed on a reversed-phase column. It is assumed that the in-
terconversion processes occur by a two-state reversible transition and reverse conversion
rates r1/t* 1.25 10
3 s
1, that t* 0, and that an equilibrium mixture of two inter-
converting components of equivalent mole fractions is initially loaded onto the column. It
is further assumed that the migrating zone for each component generates a Gaussian distri-
bution profile with 0.1 and that the effective diffusion coefficients of both forms are
the same. [From Hearn et al. (1985).]
where
L(k12k23 k14k21)(k14 k41)
Da
(k14k21)u0
where is the phase ratio (Vs /Vm); ki,j are the respective rate constants for ad-
sorption, desorption, unfolding, or refolding; 1 is the peak width of component i;
L is the column length; and u0 is the linear velocity. The plate height increment
due to slow kinetics of interconversion, Hse, can be determined by
e
Da
1
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2A
Hse 1
Da Da
where
L(k0
k1)2/Km
A 2
[1 k1 (1 k0)/Km]
and k0 and k1 are the capacity factors for the two interconverting forms. The
Damkohler number (Da) represents the ratio of the time taken by the protein to
pass along the column in the mobile phase to the overall relaxation time for all
conformation interconversions in the chromatographic system. The influence of
the Damkohler number on the chromatographic profile is shown in Fig. 7. When
this ratio is small, and in the limit approaches zero, the chromatogram for a four-
component cycle will reflect the average macroscopic behavior of a fully unfolded
form, or alternatively, two peaks separated by a time interval tm(k12/k21
k43/k34). Conversely, when Da is very large, kinetic effects associated with con-
Figure 8. Plots of bandwidth versus capacity factor k for different values of the
Damkohler number, Da.
ORDER REPRINTS
multizoning, associated with slow equilibria between the monomeric form and
higher oligomeric forms of the protein, also are known to affect resolution and re-
covery. Finally, the different times required for specific and nonspecific binding
phenomena to reach thermodynamic equilibria have an important consequence on
adsorption behavior.
Since multiple chromatographic steps are the norm in protein purification
strategies, the stage at which a particular chromatographic selectivity mode is em-
ployed requires careful planning. Previous experience with the systematic opti-
mization of resolution for low-molecular-weight solutes based on solvent selec-
tivity triangle can be used as a basis for multistep chromatographic optimization
involved with the purification of peptides and proteins. Resolution contour plots
for each of the peak zones can be obtained from the experimental data obtained
with different binary/ternary mobile-phase combinations under either isocratic or
gradient elution conditions. By integrating this information with data on bioactive
contour profiles, derived, for example, from on-line manipulation of spectro-
scopic data accumulated with multichannel or photodiode array spectrometers
such as second derivative spectra (Katzenstein et al., 1986; Grego et al., 1986;
Johnston et al., 1987b; Wu et al., 1986), it is feasible to explore rapidly a variety
of separation variables with single-column or multicolumn systems. Importantly,
these approaches offer considerable potential for the optimization of resolution of
very complex mixtures of proteins using the same stationary phase operating un-
der different elution conditions.
Such methods have been widely used as multidimensional techniques in re-
versed-phase HPLC of peptides and proteins for a number of years. Integral to this
approach has been the application of mobile phases of different composition, no-
tably different ion-pairing systems. Similar procedures are equally pertinent to
ion-exchange HPLC separations with ions of different solvated radius and elec-
tronegativity (Hearn et al., 1989). By employing ion-exchange supports after a
preparative isoelectrofocusing stage, protein components with the same pI value
can be resolved by taking advantage of the Donnan effect on ionization equilibria
within the microenvironment of the stationary phase and the ability of the coulom-
bic ligand to act as a molecular probe for the asymmetric distribution of charge on
the protein surface. Furthermore, by utilizing mobile phases of different ion com-
positions, multidimensional separation strategies can be automated readily and
ORDER REPRINTS
carried out efficiently with tandem columns packed with the same ion exchanger.
The potential for resolution optimization exploiting ions of different electronega-
tivity and solvation state along the Hoffmeister series has been utilized exten-
sively in salting-in and salting-out phenomena with biopolymers. The availability
of rapid, high-resolution ion exchangers and hydrophobic interaction media will
lead to further development of this potential into much more predictive capabili-
ties for purification of specific proteins in complex mixtures.
One part of current research that offers considerable versatility with tandem
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6. MASS-TRANSFER RESISTANCES
plant dedicated almost exclusively to one particular product but also procedures,
protocols, and research-based information which permit accurate prediction of the
biosolute’s mass-transport and bioactivity behavior under various operational con-
ditions (Wankat, 1974; Arve and Liapis, 1987a; Arnold et al., 1985; Chase, 1984a).
Recovery and purification of biological substances and pharmaceuticals from fer-
mentation broths or biological fluids in which the concentration of a substance of
interest is very low frequently involve the use of a creative combination of differ-
ent chromatographic separation techniques operated under nonlinear adsorption
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Figure 10. Breakthrough curve for adsorption of proteins. In case of an adsorption step
terminated at effluent concentration CT, a small amount of feed has been wasted, and a por-
tion of the column capacity remains unused. In the upper part of the breakthrough curve,
nonequilibrium effects can occur.
ORDER REPRINTS
mass-transfer and sorption rates. These nonequilibrium effects depend on the op-
erating conditions and system configuration. Scale-up and optimization require an
understanding of these nonequilibrium interactions as well as of the equilibrium
between the adsorbent and the solute.
The solute must proceed through a series of diffusion and reaction steps in
both the adsorption and elution operations. In the adsorption process, solute in the
feed must diffuse through a liquid film surrounding the particles and then diffuse
through the pores in the particles before interacting with the immobilized ligand.
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where Di is the effective particle diffusion coefficients based on the entire particle
volume, and the quantity 3(1
)/R is the surface area per unit bed volume of the
spherical particles.
For a given particle, the following equation describes the diffusion of the so-
lute into the pores with adsorption at the pore surface:
2ci 2 ci ci qi
Di
p 0
r2 r r t t
The concentrations ci and c in the pores and in the bulk liquid surrounding the par-
ticles, respectively, are coupled by the rate of mass transfer through the fluid film:
ci
kf (c
ci)
rR
Di
r rR
ORDER REPRINTS
At this stage most fixed-bed adsorption models assume that film mass-trans-
fer resistance is small compared with the other transport resistances in the system
and that equilibrium is reached instantaneously between the solute in the pore liq-
uid and the sorbate. However, with the assumption of a homogeneous affinity ma-
trix, it can be shown that both film and pore diffusion mass transfer resistances
cannot be ignored (Kopaciewicz et al., 1987; Hsu and Chen, 1987) and that the dy-
namic behavior of the adsorption stage is greatly dependent on the rate of the ad-
sorbate-ligand interaction (Arve and Liapis, 1987a,b). Breakthrough of adsorbates
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may occur at a much shorter time in a system where the adsorbate-ligand interac-
tion rate is finite compared to systems where local equilibrium exists between the
adsorbate and the adsorbate-ligand complex. The occurrence of early break-
through may result in a very low utilization of immobilized ligands.
An alternative approach is the use of high-performance nonporous packing
materials similar to those introduced by us in 1984 (Anspach et al., 1984) for the
design of improved stationary phases. Our investigations have demonstrated
much more favorable mass-transport and adsorption/desorption kinetic behavior
with these nonporous supports. Breakthrough curves obtained from nonporous sil-
icas are much steeper than those of porous silicas using the same ligand function-
alities and column configurations (see Fig. 11). Utilizing nonporous stationary
phases with such favorable mass-transport behavior avoids the loss of immobi-
Figure 11. Shape of the breakthrough curve at similar elution volumes of the substrate
for the affinity system Cibacron Blue F3GA-lysozyme, where the dye is immobilized on
(a) a nonporous silica matrix with 1.5 m particle size, and (b) a porous silica matrix with
25 to 40 m particle size and 30 nm pore size. The shallower breakthrough curve experi-
enced on the porous affinity matrix has its origin in diffusion-controlled adsorption pro-
cesses, which are, in addition, sterically hindered in the upper part of the breakthrough
curve.
ORDER REPRINTS
lized ligand, which is not used by the adsorbate due to an early breakthrough, or
of protein containing feed solution if the adsorption is not interrupted when break-
through of the adsorbate occurs. Furthermore, nonporous matrices exhibit im-
proved mass and biological recoveries and higher accessibilities of immobilized
ligands compared to equivalent porous affinity supports.
7. SCALING-UP
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In all chromatographic work the first and arguably the most important step
is the choice of an appropriate bed material. The result of a chromatographic pro-
cess can never be better than selectivity of the bed material allows. The choice of
appropriate bed materials and optimization of the basic operating conditions is
made by laboratory trials prior to scale-up. It is very important that the mass trans-
port between the eluent and the bed material must be maintained on a large scale.
According to theory, optimum resolution is obtained with the smallest pos-
sible average particle size, and especially in large-scale chromatography, the
choice of particle size is governed by the necessity of high, steady flow rates
through often-soft and deformable bed materials at low hydrodynamic pressures.
For rigid particles only, such as silica, the relationship between the flow rate and
pressure drop obtained is linear and inversely proportional to the square of the par-
ticle size:
unL
p 2
k0dp
where p is the pressure drop over the bed, u the linear velocity of the eluent, n
the eluent viscosity, L the bed height, k0 the specific permeability of the column
(1 10
3
1.3 10
3), and dp the average particle diameter.
For nonrigid or deformable particles such as the soft gels, the observed re-
lationship is more logarithmic than linear and a function of both the bed height and
diameter as well as the water regain of the gel. The following empirical equation
was found to fit best with the experimental data (Joustra et al., 1978; Janson and
Hedman, 1982)
L k0
p ln
a k
where a is a function of the bed height and diameter and the gel solvent regain.
Theoretically, when using rigid particles, one should use the finest grade
possible considering the pressure limits of the entire chromatography system. In
practice, however, there is often very little choice for economic reasons. When us-
ing nonrigid particles the limiting parameter is the particle size, giving an inlet
pressure which should not exceed that giving the maximum obtainable flow ve-
locity.
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In any chromatographic column, the force that is exerted on the lowest part
of the bed is the sum of the weight of the packing material and the drag force act-
ing on it, minus the friction force of the column wall. The tendency for deforma-
tion of the nonrigid gel materials most often used in protein chromatography un-
til now decreases with decreasing bed height of the column. An increase in
hydrostatic pressure leads to bed compression and a drop in flow rate which is re-
versible within limits but is usually combined with hysteresis. This effect is ap-
parent even with very short columns.
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There are several criteria that have to be taken into account when choosing
the most suitable column packing material for a specific chromatographic process.
In Table 6 are listed some of the common characteristics of soft gels and silica-
based rigid gels used for column packing materials. Since the aim for a cost-ef-
fective preparative separation of complex biological mixtures with all chromato-
graphic procedures is high mass recovery, maintenance of biological activity and
contemporary high resolution (Mazsaroff and Regnier, 1986; Katoh et al., 1987),
high peak capacity and short preparation time, a number of research groups have
devoted considerable effort to the preparation of tailor-made support media based
either on soft gels such as agarose or dextrans, (polyacrylamide or trishydroxy-
methylpolyacrylamide) or on rigid silicas, as well as the new polymer-based sup-
ports. The new supports have enlarged pore diameters that freely accommodate
Silica-Based
Property Soft Gels Matrices
8. SUMMARY
chromatography has been examined. It is evident from this treatment that signifi-
cant developments are in process with regard to both the theory and practice of
high-resolution chromatographic methods, particularly at the preparative level
with adsorptive stationary phases. The recognition that most purification strate-
gies must be based on multidimensional multistage procedures presents numerous
challenges for the protein chemist, the chromatographic scientist, and the bio-
chemical engineer. The urgency for these developments has been stressed by the
potential of modern biotechnology to produce large quantities of new proteins that
must be obtained in highly purified form. The capabilities that these advances pre-
sent will prove catalytic in the materials sciences as new solid phases are exam-
ined with particular properties for large-scale utilization. Similarly, new initiatives
in protein engineering will lead to greater utilization of the fusion handle approach
for selective protein isolation and recovery. The realization of these capabilities
will represent an enthusiastic and innovative method that will revolutionize the
role of bioprocess development over the next decade.
ACKNOWLEDGMENTS
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