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B-QAC-PLN-210-39154 SARPI ITP For Structural Steel Erection Works
B-QAC-PLN-210-39154 SARPI ITP For Structural Steel Erection Works
A-CNT-CON-000-00282
Sub-contractor name:
Société Algérienne de Réalisation
des Projets Industriels
CODE DEFINITION
4 For Information
5 Void-Cancelled / Superseded
A Issued for Review & Comments 06/07/2020 Z. KALKIL Z.BOULEMKAHEL S. BRAHMI A.TOUNSI
Revision History
Revision Changes
A Issued for Review & Comments
Holds
Hold No. Location Description
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ITP for Structural Steel Erection Works
Document No: B-QAC-PLN-210-39154
Revision A
SARPI Statement
SARPI will follow the PETROFAC inspection & test plan (ITP) for Structural Steel Erection
Works A-QAC-PLN-000-30053 (attached) for the scope of work under Sub-Contract
according to the service agreement N°: JI-2045/07-001
Page 3 of 3
14/062020
ITP for Structural Steel Erection Works
• Document No: A-QAC-PLN-000-30053
l1a1ene
Group•m•nt
Revision 0
Revision History
1::t:.l'.U-"1 [OUI l-:llr::JIII ~
. . li{!llllf~ •Ill • •• .
Miguel Leo Petrofac Quality lnspector
Holds
• • • n Olot;U 1]1 fi :1-"'totÎioÛ •Il
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Petrofac
ITP for Structural Steel Erection Works
• Document No: A-QAC-PLN -000-30053
l1arene
GIOltpOtn•nl
Revision 0
TABLE OF CONTENTS
1. INTRODUCTION ............................................................................................................................... 4
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Petrofac
ITP for Structural Steel Erection W orks
• Document No: A-QAC-PLN-000-30053
l 1arene
Groupement
Revision 0
1. INTRODUCTION:
PETROFAC hereafter referred as CONTRACTOR will execute the (Ain Tsila Development Project)
Contract on behalf of Groupement ISARÈNE ("ISARÈNE") referred hereafter as COMPANY . The
Contract is for the Engineering, Procurement, Construction and Commissioning services (Incl.
Performance Testing) of the above-mentioned Contract on a lump sum basis.
2. PURPOSE:
The purpose of this document is to describe in detail the practice thal will be implemented by
CONTRACTOR/Sub-Contractor to manage, verify and control overall Inspections, for activities such
as Erection, Alignment and materials conforms to the specified requirements of the COMPANY
specifications, documents and drawings on Ain Tsila Development Project.
3. SC OPE OF DOCUMENT:
The scope of this Inspection and Test Plan including the referenced ITRs applies to the execution of
Inspection and Test activities asper the Quality Control Procedure (QCP) for performing of Structural
Steel Erection Works by assigned Qualified personnel during the Project Construction/ Inspection
activities.
The Inspection will be carried out by the SUBCONTRACTOR in their respective areas as per this
procedure under the guidance of the CONTRACTOR's Construction and Quality Management team to
ensure that Quality requirements are fulfilled within the scope of this document.
ln case of any conflict between Project specification, drawings and applicable code, Project
specifications shall take precedence over this ITP and applicable ITRs.
This ITP serves primarily as a plan and it shall NOT be used to obtain signatures. Acceptance
signatures shall be obtained on the referenced Inspection and Test Record, which shall form part of
generic records to be handed over to the COMPANY. COMPANY signature is optional for Review and
Surveillance points.
The referenced Inspection and Test Records (ITRs) are controlled independently. Therefore, the
latest revision of these ITRs, at the time of initiation, shall be utilized.
ITR number suffixed with letter "X" are classified as in-process Site/Field Quality Records and will
not be part of the Turnover System Process where as ITR number suffixed with letter "A" are part of
the Turnover Process and Turnover Records.
When filling ITRs do not leave any blanks. If an item/activity is not applicable, denote as NIA .
Use of Blanco, Tipp-ex etc. on ITR is forbidden.
4. DEFINITIONS/ABBREVIATIONS:
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Petrofac
ITP for Structural Steel Erection W orks
• Document No: A-QAC-PLN-000-30053
l1are·ne
Groupement
Revision 0
Petrofac tl Page 5 of 13
ITP for Structural Steel Erection Works
• Document No: A-QAC-PLN-000-30053
l1arene
Groupement
Revision 0
BM Bench Mark
QC Quality Control
NCR Non-Conformance Report
TPL Third Party Laboratory
SHALL lndicates a requirement
SHOULD lndicates a recommendation
5. REFERENCES :
Document Number Description
A-QAC-PR0-000- 30053 QCP for Structural Steel Erection Works
A-QAC-PLN-000-30000 Project Quality Plan
A-QAC-PR0-000-30009 Non-Conforming Item Control Procedure
A-QAC-PR0-000-30000 Material Control and Traceability Procedure
A-QAC-PR0-000- 30012 Quality Requirements for Sub-Contractors
A-QAC-PR0-000-30014 Procedure for Coordination with Algerian Regulatory Authorities .
A-QAC-PR0-000- 30004 Quality Record Control Procedure.
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Petrofac
ITP for Structural Steel Erection Works
• Document No: A-QAC-PLN-000-30053
liate ne
Group~!ml!nt
Revision 0
Petrofac 6 Page 7 of 13
ITP for Structural Steel Erection Works
• Document No: A-QAC-PLN-000-30053
l1arene
Gtoupe m out
Revision 0
1 ASTM A563 1 Standard Specification for Carbon and Alloy Steel Nuts
-
No. PetroPCS Project ITR Number Description
ITR Number
1 ITR-C-01 02X 2045-ITR-002 Survey Inspection Record
2 ITR-C-0701 X 2045-ITR-022 Structural Steel Erection Inspection Record
3 ITR-C-0703A 2045-ITR-023 Area Structural Completion Certificate
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Petrofac
.:.IJIJ-:!1 ~ ITP for Structural Steel Erection Works
• Document No: A-QAC-PLN-000-30053
l1areiae
G r-o up•m • nt
Revision 0
. Review ft verify
. Manufacturer's data
sheet • Good mechanical and
validity of calibration Calibration
• Specification for electrical condition
Control of Inspection certificates, Certificate/
• Valid calibration certificate SC/PIUL QC NI A
3.0 Test ft Measuring Identification Structural Steel R R R
• Conforms to Material ft
Equipment
. Number / Sticker
Verify condition of
the test equipment
Fabrication and
Erection (A-C IV-SPE-
Equipment Management
Procedure
Civil Inspecter lM ft TE
Regis ter
. Review of applicable
000-30007)
• List of la test
• Complies with AFC document
d rawi ngs 1documents SC/PIUL Site
revision of applicable
and ensure that register
drawings Construction
latest revision is • Complies with AFC drawings,
available at site • AFC drawings Representative
4.0
Drawings and
Documents status
• Review of work
procedures , Method
• Specification for
Structural Steel
. applicable standards
Specification for Structural
(or)
SC/PIUL Civil
Drawing
Regis ter
R R R NI A
Petrofac tJ Page 9 of 13
ITP for Structural Steel Erection Works
• Document No: A-QAC-PLN-000-30053
l1arene Revision 0
Fabricated Structural
. Erection Marking.
Identification of • AFC drawings
• Specification for
way to identify marking and
to prevent damage
,. Marking shall be that
Construction
Representative
Release note
from
Damage and
5.0 defective material. Structural Steel indicated in shop drawing and w R NI A
Steel Material fabrication H
Fabrication and
Receipt
.• Storage of Materials.
Verification of
Erection(A-CIV·SPE-
000-30007)
• Columns and beams shall be
laid out to facilitate
SC / PIUL QC
Civil lnspector
shop
&
packi ng list and identification and erection .
Quality documents. • Smaller components , such as All inspection
bracing , ladders , cantilevers , reports form
platforms, etc. , shall be fabrication
segregated and stored clear
yard.
of the main structural
members .
• ldentifying and restoring
damaged steel work before
erection .
• Damaged area shall be
repaired in accordance with
• AFC drawi ngs
Rectification of . Visual inspection for • Specification for
Structural Steel
approved method statement
prior to erection
• Rectification shall comply
SC/PIUL QC
Civil Inspecter
damaged Steel Work any damage to steel ITR·C-0701 X H w s NI A
6.0
(if any) structure during Fabrication and with AFC drawing.
transport or handling Erection(A-CIV-SPE- • If only paint work is
damaged , this may be left
000-30007)
and rectified with the touch
up painting after erection in
accordance with Project
Specifications & AFC
drawlngs.
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Petrofac ~
ITP for Structural Steel Erection Works
• Document No: A-QAC-PLN-000-30053
l1arene
Group•ment
Revision 0
7.0
Setting out and shim . Discipline
Shim plates Structural Steel
free of any loose concrete
chippings . SC/PIUL ITR-C-010ZX H w w NI A
plates installation Installation (if Fabrication and • Shims may be used to adjust Surveyor
. necessary)
Foundation Anchor
bolts, Pockets and
Erection (A-CIV-SPE-
000-30007)
the elevation of steel
structure.
• Location and Condition of
foundation top
Anchor Bolts
surface
• Shim plate thickness shall be
such that nominal grout
thickness can be
accomplished.
• Shims shall be located at
least 10 mm in ward from the
base plate edge to secure
grouting cover and prevent
Pre-assembling/
. Visual inspection for • AFC drawings
rust bleeding.
• ALL structural mem bers shall
be erected in a sequential
stability of erected
• Specification for
s s NIA
8.0 Alignment and
Fit-Up . structure
Inspection for plumb Structural Steel
Fabrication and
arder.
• Members shall not be
oermanently fixed before
SC/PIUL
Surveyor
ITR-C-0701X H
of each column.
-
Petrofac ~
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•
l1a1ene
ITP for Structural Steel Erection Works
Document No: A-QAC-PLN-000-30053
Revision 0
Croupemont
.. base plate.
Bracing Installation
Field hales and
• Welding activities shall
comply with clause 1O. 3 of A·
CIV-SPE-000-30007 and AFC
Openings. drawings.
• Assembly shall comply with
clause 10.4 of A-CIV-SPE-000-
30007 and AFC drawi ngs_
• Bolt tightening shall be as
. High tensile strength • AFC drawings per clause 10.5 of A-CIV-SPE-
000-30007 and AFC drawings.
Petrofac tJ Page 12 of 13
ITP for Structural Steel Erection Works
Document No: A-QAC-PLN-000-30053
Revision 0
Group•mofll
Area structural
. Joint walk down with
Sub-Contractor, PIUL
• AFC drawings
• Specification for
Structural Steel • All QC records shall be signed
SC/PIUL QC
12.0 erection Completion and BOC / KBR Fabrication and off by three parties.
Civil lnspector ITR-C-0703A H H w NI A
Certificate . representative . Erection (A-CIV-SPE·
000- 30007)
8. APPENDICES:
8. 1 .\TL\CHi\IE t\:T 1 - ITR-C: -0102:\.- Sl:R\ 'EY l t\S PE CTIO ~ REC ORD
8.2 .\T'fAC:Hi\IEt\T 2 -ITR-C: -CPOl X- STRC CTl'RAL STEEL ERECTIOt\ RE PORT
8.3 . \TL\C H i\ IE ~T ..J.- IT R-C-0'703. \- .\REA STRl'CTl'RAL COi\fPLETI Ot\ CERTIFIC \TE
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Petrofac
INSPECTION & TEST RECORD - CIVIL
ITR No: C-0102X Rev.
v. A
SUR
RVEY INSPECTION RECORD
2045-ITR-002 Date:
te:
14-07
07-2019
C-0102X Page
ge 1 of 1
Sub-Contractor: Project:
Sub System No # Tag No #:
Description:
Drawing No: Rev:
RFI #: Date:
te:
Structure/ Member:
Area:
Bench Mark reference:
Notes:
*If RFI has 2 ITR numbers, record number for those ITRs shall be “RFI n
number/1” and “RFI number/2”. Test reports will have test house identification numbers.
rs.
Co
ompany Signature: Applicable Not Applicable
Name:
Signature:
Date:
Page 1 of 1 Ref.ITP No: B-QAC-PLN-210-39154
INSPECTION & TEST RECORD-CIVIL
ITR No: C-0701X
STRUCT
TURAL STEEL ERECTION INSPECTION
RECORD
2045-ITR-022, Rev-A
C-0701X
Tag No: Project No: Record No*:
Sub-System No:
Drawing No: Rev:
RFI #: Date:
Structure/member:
Area:
Name
Signature
Date
C-0703A
Tag No: Project No: Record No*:
Sub-System No:
Drawing No: Rev:
RFI #: Date:
Structure/member:
Area:
Name
Signature
Date
Page 1 of 1 Ref.ITP No
o: B-QAC-PLN-210-39154