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Enzymatically Produced Structured Lipids: Infant Formula Use
Enzymatically Produced Structured Lipids: Infant Formula Use
Casimir C. Akoh
Department of Food Science and Technology
The University of Georgia, Athens, GA 30602
1
Protein Carbohydrate
sn-3 U
sn-2 monopalmitin
Poorly
Vegetable oil (“POP”) absorbed, hard
stools, and
loss of energy
sn-1 P P and calcium
Ca
sn-2 U Pancreatic lipase U
P
sn-3 P Calcium dipalmitate
“soap”
P = Palmitic acid; O = Oleic
U = Unsaturated fatty acids
(Lien, 1994; Carnielli et al., 1995; Lopez-Lopez et al., 2001) 3
Ca = Calcium
Structured lipid
triacylglycerol
LCPUFA
Research goal
Chemical Enzymatic
Both specific
Non-specific and non-
specific
Poor control
over the final Good control
product
Milder
Harsh
reaction
conditions 5
conditions
Breast Milk
• Maternal milk: The gold standard of nutrition
for full term infants up to 6 months
7
Docosahexaenoic Acid (DHA)
• C22:6n-3 CH3
HO O
8
DHASCO®
(http://www.accessdata.fda.gov/scripts/fcn/gras_notices/grn000080-1.pdf)
Arachidonic Acid (ARA)
• C20:4n-6 CH3
HO O
10
ARASCO®
(http://www.accessdata.fda.gov/scripts/fcn/gras_notices/grn000080-1.pdf)
Significance of n-3 LCPUFAs for
the Development of Infants
Diet
U DHA P P
P= Palmitic acid; U= Unsaturated fatty acids; SDA= Stearidonic acid; DHA= Docosahexaenoic acid
14
HMF Analogs: Olive Oil-Based
total sn-2
fatty acid SL1-1a SL1-2b SL2-1c SL2-2d SL1-1 SL1-2 SL2-1 SL2-2
aSL1-1, structured lipid synthesized using sequential design with substrate molar ratio 0.5:1:0.5 (TP:EVOO:AD). bSL1-2, structured lipid synthesized
using sequential design with substrate molar ratio 1:1:0.5 (TP:EVOO:AD). cSL2-1, structured lipid synthesized using one-port design with substrate
molar ratio 0.5:1:0.5 (TP:EVOO:AD). dSL2-2, structured lipid synthesized using one-port design with substrate molar ratio 1:1:0.5 (TP:EVOO:AD). 15
AD, ARASCO-FFA and DHASCO-FFA (2:1). end, not detected. 6Minor is the sum of C17:0, C20:1, C20:2, and C22:2. Each value is the mean of
triplicates ± standard deviation. Values with different letter in each row within total and sn-2 columns separately are significantly different at P ≤ 0.05.
Relative (%) of TAG Molecular Species of EVOO and SLs
TAG EVOOa SL1-1b SL1-2c SL2-1d SL2-2e
18
HMF Analogs: Hazelnut Oil-Based
21
Fatty acids % Fatty acid at the sn-2
Human milk fat Infant formula fat
Oleic acid C18:1 (n-9) 9.5 – 17.1 31.8 – 45.5
Palmitic acid C16:0 53.5– 57.1 1.2 – 19.4
Linoleic acid C18:2 (n-6) 3.7 – 8.4 18.7 – 25.5
Straarup et al. 2006
U sn-1
P sn-1
P sn-2 U sn-2
U sn-3
P sn-3
TAG TAG
22
Lipase
Betapol™ and InFat™, OPO
P sn-1 U sn-1
Novel SLs should incorporate the
beneficial LCPUFAs (ARA, DHA, U sn-2 P sn-2
Type of starting oil and acyl donor Vegetable oil Human milk fat
sn-1
Type of lipase
sn-2
sn-1, 3 specific lipase
non-specific lipase sn-3
23
Long-chain polyunsaturated fatty acids
(LCPUFAs)
• Important in human development
– Components of membrane phospholipids
– Precursors for eicosanoids
– Ligands for membrane receptors in gene regulation (transcription factors)
• DHA (C22:6 n-3) - enriched in brain and retina phospholipids
• ARA (C20:4 n-6) - found in phospholipids throughout the body, a precursor
of eicosanoids
• Humans need dietary supply of these fatty acids
– Inability to form n-6 and n-3 fatty acids (lack of Δ-12 and Δ-15 desaturase
enzymes)
– Low capacity for de novo lipogenesis (desaturation and elongation of LA to ARA,
and ALA to EPA and DHA) Innis et al.,
2007
24
LCPUFAs
• GLA (C18:3 n-6) is a precursor of ARA (C20:4 n-6) and is
abundant in borage oil, black currant, and evening primrose
• Infants fed formula with 0.5 % GLA had higher ARA
concentrations in red blood cells(Jorgensen et al, 2006)
25
LCPUFAs
• Worldwide regulatory bodies support the addition of DHA and ARA to infant
formula to the levels found in breast milk for brain and retina development
• High blood plasma DHA (2.76%) in pregnant and lactating women who rely on
diet high in fish and seafood (Japan). Low plasma DHA (0.07%) in the
populations on diet high in vegetable protein (Sudan) (Jensen 1999)
* Based on the median worldwide range of DHA and ARA concentration in breast milk
26
Method: Lipase reactions
Acidolysis reaction Interesterification reaction
R1 R1 R1 R1 R2
R1
lipase R1
+ 2 HOOC-R2
R1 R2 R1 R1 + lipase
R2 R2
R1
R1 Free fatty R2 R2
acids R1 R2
R2 R2
27
Predicted value of % incorporation in PDA-SL (palm olein, DHA, ARA)
% Total DHA and ARA incorporation % Total incorporation of DHA and ARA at the sn-2 position
24 h 24 h
Temperature (˚C)
% Total incorporation of DHA and ARA at the sn-2 position: = 7.858-0.992*T +2.011*t
Optimal conditions: 24 h, 60 °C, ratio of 18:1 (DHA and ARA mix:Palm olein)
Predicted % total incorporation of 23.10% DHA, ARA
Predicted % total incorporation of 10.28 % DHA, ARA at the sn-2 position
sn-2 stearic acid 0.87±0.03 4.13±1.49 3.55±0.17 4.03±0.03 0.56-2.38 1.60 – 4.90
sn-2 oleic acid 66.38±0.12 44.24±0.26 33.99±1.05 9.82±0.12 26.33-52.37 9.50 – 17.10
Linoleic acid (LA) 9.92±0.01 9.05±3.45 10.09±0.09 2.89±0.02 8.93-18.43 10.61 – 25.30
a Data from Lόpez-Lόpez et al., 2002. IFL: Fat extracted from commercial infant formulas.
29
Analysis of Acidolysis Products of
SLs and DHA FFA (~40% DHA) from Small Scale
sample mole ratio time (h) total DHA (% mol) sn-2 PA (% mol)
NDHA 1:1 12 6.27 ± 0.74 50.68 ± 2.86
NDHA 1:2 12 9.41 ± 0.68 42.29 ± 1.86
NDHA 1:3 12 11.48 ± 1.07 44.46 ± 1.77
NDHA 1:1 24 10.27 ± 0.24 59.75 ± 2.13
NDHA 1:2 24 15.35 ± 0.52 48.62 ± 1.08
NDHA 1:3 24 14.77 ± 0.70 41.13 ± 0.35
LDHA 1:1 12 6.20 ± 2.42 50.15 ± 2.41
LDHA 1:2 12 9.36 ± 0.85 45.48 ± 1.91
LDHA 1:3 12 10.08 ± 0.19 45.65 ± 2.60
LDHA 1:1 24 10.06 ± 0.91 55.47 ± 6.98
LDHA 1:2 24 15.79 ± 1.88 43.03 ± 1.85
LDHA 1:3 24 16.31 ± 0.68 42.03 ± 1.02
Purification of SL (removal
of nonesterified products)
Short-path distillation,
Alkaline deacidification
SL-containing infant
formula (powdered)
Wet-mixing/spray-drying vs. dry-blending
32
Crystallization curve
Normalized Heat Flow Endo Down (W/g) (exothermic)
39.93 °C
Normalized Heat Flow Endo Down (W/g)
Tripalmitin
3.52 °C
-4.52 °C
Palm olein
Tripalmitin
52.84 °C
47.00 °C
66.03 °C
Palm olein
11.57 °C
5.53 °C
TDA-SL
36.36 °C
0.57 °C
PDG-SL
39.93°C
6.87 °C 22.97 °C
4.86 °C
IFL
-2.78 °C
Analysis of
Palm olein Triacylglycerol
Molecular Species by
RP- HPLC
35
Relative Percentages
TAG SLs modified from SDA
NGLA LGLA NDHA LDHA
StGSt 2.09 0.95 2.83 5.02 soybean oil, tripalmitin,
StLnLn/StGG 0.93 1.67 0.98 1.52 DHASCO, or GLA using non-
StLSt 1.73 2.32 0.59 1.28 specific (N), and sn-1,3
StPSt 4.37 4.97 8.39 12.22 specific lipozyme (L)
TAG Molecular Species
37
MRPs microencapsulation steps
• Whey protein isolate (21 g) was reconstituted in
1. Preparation of 350 mL of water at 60°C
Maillard reaction • Corn syrup solids (42 g) was added to the mixture
products (MRPs) as • pH of the mixture was adjusted to 7.5
encapsulants • The mixture was heated in a water bath at 90°C for
30 min and cooled to 60°C before addition of oil
38
Characterization of microencapsulated TDA- and PDG-SLsa
aMicroencapsulation was prepared using 1:1ratio of oil to protein and 25% oil load in powder. Average
values of at least triplicate measurements were reported. Asterisk indicates values with significant
difference (p < 0.05) between the two SL microcapsules. bOOT determined by DSC at a heating rate of
10°C/min. c OIT determined by DSC isothermally at 220 °C. Microencapsulation efficiency = [(total oil-free
oil)/total oil] x 100
39
Fatty acid composition of the starting oils (TDA-SL and PDG-SL)
40
Tocopherol content in starting oils (TDA-SL and PDG-SL)
60,00
50,00
40,00
Concentration (ppm)
30,00
TDA-SL
PDG-SL
20,00
10,00
0,00
alpha-T alpha-T3 beta-T gamma-T gamma-T3 delta-T delta-T3
Tocopherols
Tocopherol concentration (ppm) in TDA-SL and PDG-SL. T, tocopherol and T-3, tocotrienol
41
Dispersibility of TDA-SL and PDG-SL powders in water
A B
35
3
30
20
15
10 1 TDA-SL powder
TDA-SL powder
PDG-SL powder
5 PDG-SL powder
0
0
0 5 10 15
0 2 4 6 8 10 12
Time (min)
Time (min)
Influence of stirring time on obscuration of spray-dried TDA-SL and PDG-SL Mean droplet diameter (μm) measured as a function
powders. Obscuration was measured as a function of time after powders were of time after powders were added to the stirring cell
added to the stirring cell of a laser diffraction instrument. of laser diffraction instrument.
42
Application of SLs in powdered infant formula
Wet-mixing/spray-drying Dry-blending
43
Characterization of powdered infant formulas
Mean±SD, n=6. Means with the same letter in the same row and category are not significantly differently
(p>0.05)
44
Mid-Summary: Production, characterization and
application of SLs in infant formulas
Human milk fat analogs were successfully produced
45
Application Problems
Are tailor-made SLs oxidatively stable to allow their use
as ingredients
Oxidative stability: SLs << initial substrates
Loss of endogenous antioxidants, especially
tocopherols and tocotrienols
What is the reason for the loss
46
Scaled-up Synthesis of SLs
(NSL & LDHA)
Interesterification
Tripalmitin/SDASO (2:1, mol/mol) at 65 °C for 18 h catalyzed by 10% Novozym 435
P S SDA P SDA
Nonspecific
lipase
P + SDA P + SDA + P …
P S SDA P S
S DHA / SDA
M
Feed O
O
O
Roller
Conjugates of vitamin E
and fatty acids, which have
Heating no antioxidant activities in
vitro, were formed during
Vacuum
enzymatic acidolysis as
(Product) Residue
well as interesterification
Cooling
(Waste) Distillate
Zou, L., Akoh, C. C. 2013. Identification of tocopherols, tocotrienols, and their fatty acid esters in residues and
distillates of structured lipids purified by short-path distillation. J. Agric. Food Chem. 61: 238-246. 48
GC-MS (EI) in Synchronous Scan/SIM Mode
Full scan mode
SIM mode
WasteNSL α-Tocopheryl
oleate from vit E
linoleate mixture
WasteLDHA
β (or γ)-Tocopheryl
palmitate from
WNSL
50
Application of HMF Analogs in Ready-to-Feed IF (O/W)
SDA / DHA
DHA / SDA
Hypothesis
The physical and oxidative stabilities
of SL-based IF emulsion is highly
influenced by the type and
concentration of emulsifiers and
thickeners
51
Thickeners Emulsifiers
Aqueous phase
(g/100 mL) (g/100 mL)
Carrageenan
(NFDM, WPC, lactose, micronutrient
Oil phase Lecithin
(0, 0.2, 0.4)
(0, 0.004, 0.02) (SLs & emulsifiers)
premix & thickeners) Monoacylglycerol (MAG)
Locust bean gum (LBG)
(0, 0.2, 0.4)
(0, 0.02, 0.1)
Optical Relative
analysis content of
(Turbiscan) DHA and SDA
Viscosity (GC)
(Rheometer)
52
(* Response surface methodology)
Composition of SL-based IF emulsion
a
Ingredient Content Macronutrient contribution (g) Energy
(g) Lipid Protein Carbohydrate (kcal)
b
High heat nonfat dry milk 20.0 0.2 6.8 10.6 71.4
α-Lactalbumin enriched 8.8 1.1 6.9 0.1 37.9
c
whey protein concentrate
Structured lipid 33.2 33.2 0 0 298.8
Lactose 61.0 0 0 61 244.0
d
Micronutrient premix 3.9 0 0 0 0
e
Others 873.1 0 0 0 0
Total 1000 34.5 13.7 71.7 652
f
(47.6%) (8.4%) (44.0%)
The
a Energytotal
densityenergy density
for lipid, protein and is 65.2 kcal/100
carbohydrate is 9, 4, andmL, consisting
4 kcal/g, respectivelyof 5.3, 2.1, and 11.0 g/100
kcal lipid, protein and carbohydrate, respectively
b High heat nonfat dry milk contains 0.76% lipid, 34% protein, and 53% carbohydrate
c α-Lactalbumin enriched whey protein concentrate contains 12% lipid, 78% protein, and 1.5% carbohydrate
These
d The usagevalues
is 600 mgmeet the kcal
premix/100 nutrient requirements by both FDA regulation 21CFR107.100
and ESPGHAN recommended standards
e Others include lecithin, monoacylglycerol, LBG, carrageenan and deionized water, and their contributions to
Lipid
SDA / DHA
oxidation
DHA / SDA
RH O2
Oxygen
Attack another scavengers
fatty acid
Metal ion chelators
ROOH
Fe2+ Reducing
agent
Fe3+
Inactivated by RO.
oil phase Inactivated by continuous
antioxidants phase antioxidants
Inactivated by surface
active antioxidants
Biopolymer
Oil phase interface Water phase
54
Hypothesis
The oxidative stability of SL-based IF emulsion is highly
influenced by the type and concentration of antioxidants
CH3
Antioxidant
HO
H3C O
CH3
O OH
O O
Lipid α-Tocopherol,
oxidation
HO OH
OH
Citric acid,
SL-based infant
formula emulsion β-Carotene,
OH CH2OH
CH OH CH2OOC(CH2)14CH3
O CH
O Oil O
O
HO OH H2O
HO OH
55
Antioxidant Effectiveness
α-Tocopherol, ascorbic
acid, ascorbyl
palmitate, β-carotene, Lipid oxidation
citric acid and their (PV; p-AnV) (UV)
combinations
Accelerated storage
(37 °C , 4 weeks)
SL-based IF without antioxidants
(Without N2 flushing, “control”;
with N2 flushing, “control_N2”)
Hexanal
(SPME-GC)
Commercial ready-to-feed IF
(“Reference”)
56
Volatile Analysis by Dynamic Head Space GC-MS
1.8x107 5
The flavor volatiles probably derive from Maillard
reactions and lipid autoxidation during sterilization
processing and/or storage
6
1.2x107
Abundance
Peak numbers correspond to 1, 2-ethylfuran; 2, pentanal; 3, dimethyl disulfide; 4, toluene; 5, hexanal; 6, 3,5-octadiene; 7, trans-2-hexenal; 8,
1-hexanol; 9, 1,3-trans-5-cis-octatriene; 10, 2-heptanone; 11, cis-4-heptenal; 12, heptanal; 13, 2-ethylphenol; 14, trans-2-heptenal; 15,
benzaldehyde; 16, dimethyl trisulfide; 17, 1-octen-3-ol; 18, 6-methyl-5-hepten-2-one; 19, 2-pentylfuran; 20, cis-2-(2-pentenyl)furan; 21,
octanal; 22, trans, trans-2,4-heptadienal; 23, D-limonene; 24, 3-octen-2-one; 25, trans-2-octenal; 26, 3,5-octadien-2-one; 27, nonanal; 28,
trans, trans-2,4-decadienal. 57
Hexanal Analysis by SPME-GC
1.5x104
1.0x104
Hexanal Butyl acetate
Abundance
(Internal standard)
5.0x103
0.0
2 b
All these validated parameters
Lineality R LOQ Accuracy Precision demonstrated that the developed
(μg/mL) (LOD) Recovery Intra-day Inter-day SPME-GC method is reliable,
a
(ng) (%) (%) (%) sensitive, and convenient as a
routine technique to determine
0.001-10 0.9909 4(0.4) 112.8±0.1 1.4 4.0 hexanal in IF products
p-Anisidine value
(absorbance/mL)
2 2
a a
1 1
b
0 0
0.02% 0.02%
Concentration Concentration
6 a C
a
The mixture of α-tocopherol and β-carotene
Hexanal (μg/mL)
b
4 showed a strong synergistic effect in inhibiting lipid
oxidation
2
59
SL-Based IF with Optimized Formulation vs.
Commercial Ready-to-Feed IF
Differential scanning calorimetry (DSC) in an
isothermal mode at 80 °C
Comercial infant formula a
Fatty acid Commercial infant formula SL-based infant formula
Structured lipid-based infant formula
Exothermal
a Mean ±SD, n = 3. Values with different letter in the same row and
category (i.e., total or sn-2) are significantly different by Duncan’s
0.00
multiple-range test (p < 0.05). Unit, mol%.
10 20 30 40 50 60
Time (min)
The shorter oxidation induction time (OIT) of SL-based IF compared to the commercial product is
possibly due to the differences in the composition, such as lipid unsaturation , type and level of
antioxidants, emulsifiers, and minerals
A good agreement of the result with PV, AV, and hexanal content suggests that DSC technique is
suitable for oxidation studies of liquid IF products 60
Mini-Summary
The efficacy of permitted compounds as antioxidants in SL-based IF
emulsion depends not only on their mechanism of action, but also on
polarity, concentration, oxidation time, method used to determine lipid
oxidation, and environmental conditions (e.g., headspace oxygen and
pH)
A synergistic antioxidant effect was found between α-tocopherol and β-
carotene
62
Acknowledgements
63