Download as pdf or txt
Download as pdf or txt
You are on page 1of 9

.I. Cleaner Prod. Vol. 5, No. 1-2. pp.

51-65, 1997
0 1997 Elsevier Science Ltd. All rights reserved
Printed in Great Britain
PII: SO959-6526(97)00017-6 0959-6526/97 $17.00 + 0.00
ELSEVIER

Creating by-product resource exchanges:


strategies for eco-industrial parks

Ernest A. Lowe
Indigo Development, 6423 Oakwood Dr., Oakland, CA 94611, USA
Internet: elowe@indigodev.com Web: www.indigodev.com

Many industrial ecologists have focused upon industrial ecosystems and eco-industrial parks
as a key strategy for implementing industrial ecology. Some researchers have emphasized
developing networks of by-product exchange among co-located companies. This is one among
many options for the greening of industrial park design. This article reviews a range of
methods for supporting the creation of exchange networks in new eco-industrial parks.
Development teams working with established parks or industrial regions can adapt many of
these approaches to these other settings. In either case, a central recommendation is to
respect the self-organizing nature of the process and to focus on setting conditions that
enhance that process. 0 1997 Elsevier Science Ltd.

Keywords: industrial ecosystem; eco-industrial park; industrial symbiosis

Introduction includes concern for issues such as the extension of


product life and the closely allied strategic shift toward
In 1989, Frosch and Gallopolous, two General Motors
selling services rather than products.
executives, coined a term that has inspired innovation
This article will concentrate on the inter-plant net-
around the planet: ‘industrial ecosystem’. They wrote’:
working aspect of IE, focusing on strategies and
..the traditional model of industrial activity-in which individual methods for recruiting participation in a by-product
manufacturing processes take in raw materials and generate products
to be sold plus waste to be disposed of-should be transformed into exchange.
a more integrated model: an industrial ecosystem. In such a system Gertler gives a more specific definition of industrial
the consumption of energy and materials is optimized, waste gener- ecosystems than Frosch and Gallopoulous in his disser-
ation is minimized and the effluents of one process...serve as the
raw material for another process. tation on the conditions for developing this sort of net-
work3:
The story of Kalundborg, an industrial ecosystem in
Denmark, has become the premier case illustrating that An industrial ecosystem is a community or network of companies
and other organizations in a region who choose to interact by
industry can coexist with nature in a more benign exchanging and making use of byproducts and/or energy in a way
manner while generating bottom-line benefits.* Erich that provides one or more of the following benefits over traditional,
non-linked operations:
Schwartz and Karl Steininger in Austria have identified
a larger, more complex pattern of by-product exchange
in the Austrian province of Styria, suggesting that the ?? Reduction in the use of virgin materials as resource inputs.
?? Increased energy efficiency leading to reduced systemic energy
pattern of inter-plant exchanges may occur often; but
use.
without self-awareness by the participating firms*. ?? Reduction in the volume of waste products requiring disposal
The concept of industrial ecosystems is one aspect (with the added benefit of preventing disposal-related pollution).
?? Increase in the amount and types of process outputs that have
of the emerging field of industrial ecology (IE). I,? is
market value.
much broader than this quest for eco-eficiency.? The
field basically enables multiple stakeholders to view Gertler makes a valuable distinction between two
the system they share as a whole and plan action to basic IE strategies for moving towards a closed-loop
tune it to natural systems in an integrative way. This or cyclical industrial system. One focuses on products
themselves through product policy, life-cycle assess-
ment, design for environment, and product-life exten-
*The plant managers at Kalundborg are the first to admit that they
have made only a modest beginning to improving environmental sion. Action in this mode is independent of location
performance. and tends to focus within a company or industry. The
tAs defined by the Business Council for Sustainable Development second IE strategy seeks to optimize materials and
and by research in cleaner production promoted by the United
Nations Environment Program’s Industry and Environmental energy flows among facilities within specific regions
Activity Centre. or industrial ecosystems. The focus is on the inputs

J. Cleaner Prod., 1997, Volume 5, Number 1-2 57


Strategies for eco-industrial parks: E. A. Lowe

and outputs of a network of production systems in other’s energy and materials by-products (an industrial
different companies and agencies. ecosystem). Our lead examples, Kalundborg, Styria,
The two approaches are largely complementary ways and major petrochemical complexes like the Houston
of increasing resource efficiency and reducing pol- Ship Channel, developed spontaneously, not as the
lution. However, at times, managers and designers will result of policies and strategies based on IE. However,
need to decide on trade-offs in costs and benefits there are strong precedents for companies locating in
(environmental, technical, and economic) between parks or regions where they will be near suppliers or
them. For example, a power plant staff may want to customers, and, in fact, this is one of the rationales
consider fuel input or process changes that reduce or for industrial parks.
eliminate by-products the plant sells to other companies Several authors have suggested that industrial
(gypsum and fly-ash). The trading of wastes as by- ecosystems that apply the full range of intra-plant
products is not a good in itself if there are more innovation and inter-plant collaboration will improve
effective waste reduction solutions upstream. In specific environmental and economic performance, individually
cases, participants may have to analyze trade-offs and collectively.
between the environmental, social, and economic bene- Such initiatives should yield significant cost-savings
fits of alternative solutions and their implications for for companies, build greater property value for the
the sustainability of the community and its companies. developer, and generate new revenues for the pro-
Efforts to create industrial ecosystems fall into two perty’s management through provision of shared ser-
broad categories: those working within the boundaries vices. At the same time, the total environmental burden
of a specific industrial park or estate, and those work- will be lower thanks to reductions in pollution and
ing with industries in a municipality or broader region. more efficient use of resources4v5.
In the Fieldbook for the Development of Eco-lndus-
trial Purks4, an eco-industrial park (EIP) is defined as:
A community of manufacturing and service businesses seeking
enhanced environmental and economic performance through collabor- The organizing team
ation in managing environmental and resource issues including
energy, water, and materials. By working together, the community While industrial ecosystems must be largely self-
of businesses seeks a collective benefit that is greater than the sum
of the individual benefits each company would realize if it optimized organizing, there is a significant role for an organizing
its individual performance only. The goal of an EIP is to improve team in educating potential participants to the opport-
the economic performance of the participating companies while unities and in creating the conditions that support the
minimizing their environmental impact. Components of this approach
include new or retrofitted design of park infrastructure and plants,
development. Doing this in a bounded industrial park
pollution prevention, energy efficiency, and inter-company partnering. or estate is somewhat easier because there is a develop-
Through collaboration, this community of companies becomes an ment team (for a new park) and usually a property
‘industrial ecosystem’.
management business, both of which can benefit econ-
In exploring strategies for the EIP, we have inte- omically from improvements in the performance of
grated the resource exchange concept into a compre- companies locating in the park. This means there ‘is a
hensive menu of strategies for improving environmental self-interested focal point for organizing the exchange.
and financial performance. These strategies include4: Developing a resource exchange (and other environ-
mental initiatives) in a broader industrial region may
A waste management utility in the park may assume require creation of this organizing entity if there is
responsibility for all wastes without present market no industrial development authority. So far, university
value (with site-wide licensing/permitting). researchers and personnel from economic development
Facility design and construction emphasizes energy and environmental agencies have taken this responsi-
and water efficiency, use of renewable energy bility. Local industry associations and multidisciplinary
sources, environmentally benign materials, and ease consulting organizations can also serve the organizing
of disassembly and reconstruction. Design of park
function.
infrastructure follows the same approach. Leadership for the first such initiative-at Bumside
Site-wide information services link the set of compa- Industrial Park in Nova Scotia--emerged from a multi-
nies in a self-organizing system for managing their
disciplinary team based at Dalhousie University’s
joint activities. School for Resource and Environmental StudieG. The
The industrial park management company facilitates
Baltimore Development Corporation has taken that role
this information flow and picks up the management
in this town’s 1000 acre project, supported initially by
activities needing a central focus (such as infrastruc-
an R&D team from Cornell University. In Rotterdam
ture maintenance, the waste management utility, and
Harbour, a team from Erasmus University and local
provision of common services).
consultants is supporting 50 major corporations in the
INES initiative to create by-product exchanges. The
Brownsville Economic Development Corporation has
Can industrial ecosystems be developed collaborated with Texas Natural Resources Conver-
There are as yet few data on the feasibility of deliber- sation Commission (the state EPA) in creating the
ately creating a network of companies utilizing each EIP there.

58 J. Cleaner Prod., 1997, Volume 5, Number 1-2


Strategies for eco-industrial parks: E. A. Lowe

Strategies for forming a resource exchange the resource exchange strategy is actually quite conven-
within an EIP tional (J. Clark, personal communication, 1995):
To me, the most interesting piece of economics is economic geogra-
Many businesses benefit from the proximity or co-location of func- phy. In this field they are looking at the benefits of geographic
tions that are closely related to, or rely upon, the production process. focus and co-location in places like Silicon Valley, the Route 128
This reduces production costs for goods and services by eliminating corridor in Boston, Austin and its high-tech industry, or Hollywood
unnecessary transportation movements and, in the case of high- and the film industry. These ideas from economic geography are the
technology industries, by creating an intellectual and mutually rein- normative condition in industrial real estate development, not the
forcing creative environment.6 abnormal. The idea that this strategy sets up a ‘dependency’ is just
part of the existing natural order. Companies are inter-dependent
The common-sense value of companies functioning by nature.
as an industrial ecosystem, exchanging energy and
material by-products has proven quite appealing. A certain amount of redundancy in recruitment might
Kalundborg’s example has inspired development pro- be useful to reduce the probability of failure of criti-
jects in Europe, Asia and North America seeking to cal links.
emulate this ‘industrial symbiosis’ in Denmark.
This discussion of strategies for supporting develop-
ment of by-product exchanges will be focused on Organizing for self-organization
development of new industrial parks. However, the first
strategic recommendation is that an exchange within a In Kalundborg’s by-product exchange, or industrial
bounded property will prove more effective if it is symbiosis, companies are linked in a web of trades of
embedded in a community or regional exchange net- materials, water and energy. This arrangement evolved
work because even industrial parks are not closed spontaneously as a series of bilateral deals driven in
systems. Many of the ideas we suggest will be useful part by regulatory demands, not as a planned system.
for development of non-industrial park exchange net- In other words, environmental regulations made it
works. economically sound to turn some major wastes into
products and exchange them locally. Pairs of compa-
nies organized themselves into an elegant system of
Positioning the EIP
exchange, with market values defining their new
The eco-park may be presented as a niche approach relationships. They estimate that, so far, the costs of
to land-use and business clustering, much like high- the infrastructure for the exchanges have been repaid
tech industrial parks (which can, of course, also be twice over.
developed as eco-parks)6. The EIP niche offers to Economic markets are complex, self-organizing sys-
potential tenants a green public image combined with tems. At Kalundborg the companies organized them-
bottom-line advantages. It is only a variation on a selves through market-based deals, and there is still no
familiar recruitment strategy: seeking companies in the higher level organization managing their interaction.
supply chain of an anchor tenant. This suggests that parks or regions seeking to recruit
In financing and marketing an EIP, the design team companies to form by-product exchange networks must
should emphasize the demonstrated economic and not over-plan. Strategy must be closely tuned to market
environmental benefits of design strategies such as forces, utilizing industrial databases and information
energy efficient facility design or a park water recyc- networks to enable companies to discover the benefits
ling system. Cutting costs for tenants through higher of co-location in the park.
efficiency and shared services will add to the value of At the beginning, a recruiting team may create a set
the park. The development feasibility study will evalu- of target industries based upon the area’s existing
ate a whole range of design options like these and industrial mix, work force, markets, and resources.
determine how many can be incorporated and maintain Recruiters can brief candidate industries on the concept
the financial viability of the project. Many of them of a resource exchange network in the park and com-
may add significantly to its competitiveness. munity. Early targets might be companies that would
Some developers and development finance people benefit particularly from having their unmarketed
suggest the resource exchange strategy could be a energy and materials consumed as by-products; for
potential stumbling block. In their view, a strategy example, many food-processing plants generate waste
targeting companies that can use each other’s by- heat, water, and organic materials. Another target
products could make it difficult to gain financing. would be plants that can use the currently unmarketed
Investors might see this method of targeting as uncon- by-products of the area’s existing industrial base, such
ventional, increasing the risk of an empty park. If the as a solvent refinery.
exchanges create too much interdependency among the The basic responsibility of a recruiting team is to
companies, the failure of one or two critical links support candidate companies in exploring the develop-
could- damage the performance of the whole network ment of feasible exchanges and helping identify likely
in an EIP. This perception could be an obstacle to additional recruits who could be trading partners to
recruitment as well as investment (A. Goldschmidt, them. This has to be a self-organizing process, with
personal communication, 1995). guidance and information from the recruiting and mar-
However, developer John Clark argued strongly that keting team.

J. Cleaner Prod., 1997, Volume 5, Number 1-2 59


Strategies for eco-industrial parks: E. A. Lowe

Steps in analysis of the by-product exchange strategy probably be able to help identify recruitment candidates
A recruiting team can work with local and state econ- who fit well with it. After several other companies
have committed, there will be a richer mix of potential
omic development and environmental agencies to deter-
exchanges, which will define the next wave of recruit-
mine the potential value of this strategy in marketing
ment.
an EIP. The steps include:
‘Cities developing comprehensive solid waste man-
1. Analyze the material and energy inputs and outputs agement strategies and waste transfer stations suggest
of major industries in the area. a potentially useful variation of the anchor tenant
?? composition and nature of flows of materials strategy. Local trash collection trucks deposit their
and energy; loads at these stations for sorting and transfer to land-
0 amounts; fills and recycling companies. Such a transfer station
?? distribution of flows in time (steady, periodic, could provide a solid anchor facility for an EIP. It
episodic, or irregular); would provide raw materials for other EIP companies
a material and energy quality (consistency over time turning wastes into industrial feedstocks, construction
and purity). materials, and various end-user products. The inputs
2. Assess the potential of collecting and pooling small and outputs of this round of companies would then
quantities of some materials to create flows suf- create niches for further recruitment (A. Goldschmidt,
ficient to market. (A possible local business devel- personal communication, 1995).
opment opportunity.)
3. Disseminate information locally and as part of The larger exchange network
recruitment package and check for matches with Exchanges of by-products within a park can be sup-
existing businesses. ported by embedding them in effective community,
4. Determine material or energy processing required regional or state waste exchange programs. This
to achieve quality requirements. broader market will give greater resilience to the pat-
5. Identify potential customer industries (as candidates tern of trades, maintaining alternative suppliers and
for recruitment) to utilize existing material or customers to step in as business conditions (and
energy flows. companies) change.
6. Define volume requirements of potential customer
industries. Creating the conditions for an EIP exchange
7. Establish relative importance of by-product
network
exchange in the overall recruiting strategy.
8. Test recruitment of industries identified. On basis Whether or not the by-product exchange strategy plays
of results, adjust the strategy. a major role in an EIP will depend in large part upon
the self-organizing interactions among companies who
An area’s existing industrial base can help define agree to participate as well as relationships with future
likely candidates for EIP recruitment. Existing compa- companies. The recruiting team cannot control these
nies in the neighborhood of the site (or in the larger interactions, but it can offer the conditions that will
community) should be surveyed to determine their help companies discover the value of cooperation
primary inputs, potential by-product outputs, and will- (Table I).
ingness to participate in a resource exchange network.
An economic development agency might collaborate Table 1 Conditions which facilitate cooperation in an industrial
with consultants or with a local university or college park
engineering department to conduct such a survey.
Analysis of this information will suggest industries that ??A clear statement of the park’s vision and performance
could benefit from location in proximity to other plants. objectives
??Screening of candidates to attract high-quality companies
This survey may also identify new business develop-
??Methods and information to support companies in seeking
ment niches for intermediate companies that process by-product trades
major wastes into usable feedstock. . Flexibility in recruitment strategy
??Assurance of continuing support for the exchange network

The anchor tenant option

A typical development practice is to seek a major


anchor tenant to serve as attractor by its prestige and Clear vision. Marketing materials and presentations
potential for other firms to be suppliers or customers. must provide a clear statement of the park’s vision,
In an EIP the major inputs and outputs of this anchor values, and performance objectives. Candidates need
will help define the search for the next round of to know what the community expects of them, as well
companies, those capable of using its by-products or as what they can expect from the park management
supplying it with theirs. Examples include a pulp and and local authorities. In addition, presentation of case
paper mill, a food-processing facility, or an electricity studies will demonstrate the economic and environmen-
generating station. Once this first major company has tal values of resource exchanges (as well as other key
signed a contract to locate in the park, its staff will ElP strategies).

60 J. Cleaner Prod., 1997, Volume 5, Number 1-2


Strategies for eco-industrial parks: E. A. Lowe

Screening. Prospective companies will want to know managing entity similar to a condominium owners
they can trust the other tenants to perform capably as association to work with the EIP management.
suppliers or customers, as well as in all matters of
environmental management. This requires the recruiting
team to do intelligence gathering on candidate firms Challenges and risks in creating by-product
beyond the usual economic performance criteria. How exchanges
do they treat their suppliers and customers? What is
Developers, investors, property management, and com-
their environmental record and vision? How do they
pany management will want to assess the potential
relate to their communities?
risks of implementing a resource exchange strategy.
Some of these challenges include:
Methods and tools. Candidate companies will need
support as they consider the value of by-product trading Companies using each other’s residual products as
as one factor in their site selection. Recruitment confer- inputs face the risk of losing a critical supply or
ences would enable firms to explore potential market if a plant closes down or changes its product
exchanges, while learning about other EIP strategies. mix. To some extent, this risk can be managed
This will also allow company personnel to test the as with any supplier or customer relationship (e.g.
idea of collaborating with neighboring plants and maintaining contact with alternative suppliers and
experience the type of candidates the project is writing contracts insuring reliability of supply and
attracting. Depending upon the culture or participants, including recourse if obligations are not met).
the conference might include a session in which parti- Proprietary information could become available to
cipants role play firms in an operating EIP-dealing competitors. Information about a company’s inputs
with possible breakdowns and creating strategies for and outputs can be used to understand and copy
recovery from them. proprietary production processes. Waste exchanges
A potentially valuable tool for the recruiting team usually do not name the source of materials until a
and prospective tenants would be an evolving computer buyer wants to connect with them; but in an EIP,
model of the exchange network, supported by materials it would be easier to identify the source of materials
and energy databases. This would enable simulation of in exchange. Since trades are likely to be bilateral,
process interactions within the potential network of each company could determine how much infor-
companies, step-by-step. The survey of community mation to disclose beyond what the regulations
industries and a commitment by an anchor tenant require.
would define initial input needs and by-products that Uneven quality of by-product materials could cause
other companies might consume. The Brownsville damage to equipment or quality of products. The
Economic Development Corporation in Texas is work- handling of this issue is a fairly standard contracting
ing with Bechtel Corporation to develop this sort of procedure for any supplier relationship. Dealing with
model for the EIP there. a supplier in an EIP would be no different. Both
However, a recruiting team should not depend too park management and tenant companies would need
heavily on this sort of simulation. Kalundborg man- strong quality control standards and processes.
agers emphasize that their personal interactions were Exchange of by-products could lock in continued
vital to building the trust and business relationships reliance on toxic materials. The pollution prevention
that are the foundation of their exchange network. solutions of materials substitution or process rede-
The recruiting conference could support this creation sign should take priority over trading toxics within
of trust. an EIP site. The commitment of companies to the
EIP’s performance objectives will keep this basic
Flexibility. As in any industrial development, pollution prevention principle active. Smaller compa-
recruitment strategy will have to adapt as the organizers nies should have continuing support from park man-
learn what works and what doesn’t. Each new contract agement and environmental agencies or consultants
may shift targeting to some degree. A major food- in finding ways to eliminate toxics from their oper-
processing plant, for instance, might generate demand ations.
for steam and outputs of biomass and heated water. Possible innovations in regulation to enable EIP
These input and output requrements would suggest development mqy not be allowed by regulatory
niches for recruitment. agencies. Even if they are adopted, ideas such as
site-wide permitting may be attractive for smaller
Assurance of jhre support. Companies who recog- companies, but could be a disincentive to larger
nize the value of being in a by-product exchange ones. In either case, they will have to be designed
network will want to know that EIP management will so that the whole park will not be liable for possible
be committed to maintaining the system. Future recruit- infractions by one company.
ment to fill vacancies, assistance to firms that have lost
a by-product supplier or customer, and coordination of The regulatory changes needed to support
_ .
EIP devel-
. _. ._
exchanges outside the EIP are some ways to meet this opment are in line with current trends in regulatory
need. Each company could also play a role in a self- policy. It may be possible to design umbrella permits

J. Cleaner Prod., 1997, Volume 5, Number I-2 61


Strategies for eco-industrial parks: E. A. Lowe

for different groups, so that companies with very differ- construction project residues;
ent levels of risk would be under different permits. machinery, equipment and fixtures in facilities
scheduled for demolition;
off-grade, out of specification or discontinued pro-
Creating the broader context for energy and
ducts;
materials exchange waste stream and process by-products.
Because industrial parks are not closed systems, it is Investment recovery specialists develop strategies
important to support e$%ctive community, regional or and procedures to recapture highest value from all
state waste exchange programs. This may require some surplus assets in a company or community. They seek
organizational innovations to develop a high level of ways to reduce operating and disposal costs, ways of
materials reuse. preventing the waste, and markets for redistributing the
A US EPA report on waste or resource exchanges by-products for increased economic value. Practitioners
lists 53 state or regional networks involved in facilitat- work with a broad range of projects, from industrial
ing trade of industrial by-products. They publish, in plant or military base closings to disasters. Phillips
print and/or electronic form, lists of materials available. Petroleum*, the Investment Recovery Association,
US EPA has also formed the National Materials BASF-US, and MCI Telecommunications are among
Exchange Network, an electronic on-line service mak- the companies that have adopted this approach.
ing information from 42 of these state exchanges avail- An investment recovery firm could integrate the
able nationally’. above functions into a comprehensive strategy for an
Many of these exchanges serve primarily as passive EIP, for an industrial area, or for a whole community.
suppliers of information. Some also act to develop If the firm’s fees were based on a retainer plus percent
markets for specific wastes, connect potential buyers of savings and/or revenues, it would have an incentive
to suppliers, and provide training or technical assistance for supporting this holistic approach.
in recycling. Most are limited by their non-profit status, An investment recovery firm could also negotiate
relatively low budget and small staff’. technical assistance from universities, federal labs, and
Two possible options for creating effective means environmental pollution prevention and energy
for facilitating the exchange of surplus resources are efficiency programs. With client companies it would
brokers and investment recovery services. (See Gertler’, target unutilized supplies that need this research input
for a detailed discussion of the role of brokers and in order to be marketable. It could also recruit the
value-adding networks in industrial ecosystems.) right providers. The firm could take on the role of
negotiating with regulatory agencies to define con-
The broker in an industrial ecosystem ditions for reuse of materials presently restricted.
A broker may take responsiblility for maintaining the
cohesion of a broader exchange network as well as Recruiting for a broader by-product exchange
for sales and marketing. The by-product exchange One key to transitioning an existing industrial park (or
broker would have economic self-interest in dis- region) into an industrial ecosystem is to first link the
covering new opportunities for bilateral exchanges and existing businesses at the site and then fill critical
facilitating their occurrence. The broker would help niches with new businesses that will enable or increase
companies perceive their common opportunities and the effectiveness of the exchange.
explore opportunities for increasing effectiveness of the This assumes consensus among the tenants regarding
whole web of exchanges (although the deals would the mutual benefits of developing symbiotic exchanges
likely remain bilateral). of materials, energy, and information. Company sur-
There is a potential downside to depending on brok- veys and audits can provide valuable data to guide
ers. Since they usually work on commission, they have this process.
no incentive to seek reuse of lower value materials. This initial survey will indicate any obvious
They tend to focus on higher value by-products. exchange opportunities and highlight ‘missing pieces’
which, if present, would enhance the viability of the
Investment recovery industrial ecosystem. This can lead to a list of ‘tar-
geted’ prospects, which the economic development
A new field of management, investment recovery, takes
agency can recruit. Such prospects may be valuable
a more systemic approach to ending waste. This is an because of what they need (e.g. there is a by-product
integrated business process that identifies, for redeploy-
now available at the site, from one of the present
ment, recycling or remarketing, non-productive assets
tenants), or what they can provide (e.g. a by-product
generated in the normal course of business. These
stream useful to one of the present tenants).
assets include:
An industrial ecosystem is a dynamic entity; the
?? idle, obsolete, unused or inoperable equipment, participant’s market conditions will change in coming
machinery and facilities; years, causing them to introduce new products, and
?? excess raw materials, operating inventories and sup- cease the production of others. New materials will be
plies; introduced; old familiar ones will disappear. Compa-

62 J. Cleaner Prod., 1997, Volume 5, Number l-2


Strategies for eco-industrial parks: E. A. Lowe

nies, too, will come and go. So, this challenge of eficiency, process control, and pollution prevention,
‘niche filling’ and of recruiting firms with particular do the resulting products demonstrate environmental
products and/or by-products will never end. It is just and economic benefits beyond extending the product’s
part of the natural life history of an industrial ecosys- life.
tem.
Environmental monitoring and information sys-
tems. A company in an EIP could assume the role of
An EIP creates niches for business independent auditor of environmental performance and
development provide feedback to individual companies, EIP manage-
Many facets of EIP operation open specific opport- ment, and the community. This firm would operate and
unities for developing new businesses or attracting maintain monitoring systems and an EIP information
firms that would support the functioning of a materials system linking all companies. It could also provide
third party reporting which is required in many volun-
and energy exchange. Other aspects of EIP design
suggest further opportunities. tary programs.
Some business opportunities in an EIP include:
Transportation services. Van lines, shuttle services
??decomposer firms practicing recovery, recycling, from terminals, and car-pooling offices can all reduce
and reuse; the environmental burdens of single-driver automobile
0 remanufacturing plants; transport.
??environmental monitoring and information firms;
0 transportation services; Environmental management. Small-to-mid-size firms
0 environmental management services. particularly may benefit from outsourcing aspects of
their environmental management tasks to consulting
and training companies. Permitting, training, and
reporting are some of the duties that open business
The ‘scavenger’ ana’ ‘decomposer’ niches. CBtC et opportunities for local firms.
al. have identified the need for potential ‘decomposer’
companies in the established industrial park at Bum-
Value-Adding networks
side5. (These are metaphoric equivalents of the organ-
isms in an ecosystem that turn dead animal and veg- An advanced concept of business networks called
etable materials into a consumable form.) The Value-Adding Partnerships9*lo or Flexible Networks
decomposer niche includes companies that consume offers small-to-mid-size companies in an industrial eco-
otherwise unusable wastes, processing them into usable system important advantages. With this model, several
feedstocks and companies that take apart equipment businesses cluster (physically or ‘virtually’) around a
and market reusable components and materials. broker/coordinator company in order to leverage
In terms of technologies, decomposer plants would resources. This collaboration enables the cluster to
utilize recovery technologies that allow extraction of compete more effectively with much larger companies
valuable materials from waste streams (e.g. extracting in national and global markets. The network may also
metals from liquid or solid wastes) and recycling tech- conduct joint R&D and product development or procure
nologies that prepare a by-product for reuse (e.g. shred- common goods and services for members. Flexible
ding plastics). These processor companies play a useful Manufacturing Networks have demonstrated success in
intermediate role and are especially important where Italy, Denmark, and some areas of the USA3*10.
they accumulate small flows of residues from compa- This concept is very complementary to our definition
nies and generate economically useful masses. A sol- of an EIP as a community of companies and to the
vent recycler is one example of such a processor. strategy of developing by-product exchanges within
New decomposer industries could be incubated at that community.* Flexible Networks suggest that it is
EIPs to prove the concept and demonstrate their techni- possible to provide conditions to facilitate such inter-
cal and financial viability. By incubating or recruiting firm collaboration.
firms in this category, an EIP may fulfill better the At least 15 states in the USA have started programs
goal of becoming a closed-loop system, optimizing the to support flexible network development. For instance,
reuse and recycling of surplus products or materials. Oregon’s Office of Economic Development program
has created a training program for network brokers
Remanufacturing plants. Remanufacturing fillllS and offers grants supporting development of Flexible
offer potentially strong export opportunities for well- Networks. Several networks there function in environ-
situated industrial parks. Many newly developing coun- mentally related fields. Local community colleges or
tries (such as Vietnam) seek to leverage limited capital university extension programs could provide similar
by purchasing used capital equipment. An environmen-
tal objective is served by extending the life of products
*Cornell University has made such networks a core ingredient in its
(and the energy and materials invested in them). Only if ecological industrial park concept and its work supporting projects
the rehabilitation process includes upgrades for energy in Baltimore and Rochester.

J. Cleaner Prod., 1997, Volume 5, Number l-2 63


Strategies for eco-industrial parks: E. A. Lowe

training. State or local economic development agencies The EIP management could be the administrator,
could provide seed grants similar to Oregon’s”. monitoring environmental performance, handling regu-
latory reporting, and providing feedback to company
personnel. A goal of this system would be to reduce
Continuing dialogue on regulations, permits,
time devoted to regulatory issues by companies and
and zoning regulators. As long as the environmental performance
The developer of a traditional industrial park needs to for the EIP as a whole was within targets (both regulat-
carefully watch emerging trends in regulation, permits, ory and self-imposed), companies would have more
and zoning. Early EIP teams may go beyond this to flexibility in managing individual performance. At the
help create the trends. From the earliest days a project same time, peer pressure rather than external policing
will need to be in dialogue with federal, state and would create the sanctions needed to regulate plants
local regulators, the community’s planning departments, that are outside of limits.
and future tenants. The questions to be discussed Another useful variation is to create different
include’*: umbrella permits for different groups of companies,
depending on their size and potential exposure to liab-
How can regulatory agencies enable innovations in ility.
environmental management such as site-wide or
umbrella permitting?
To what extent is it possible (and advisable) to
Conclusion
establish the whole park as the regulated entity?
What are the implications of tenant companies out- Projects in North America, Asia, Europe, and Latin
sourcing some environmental management functions America are exploring the feasibility of creating indus-
to the park management company or third parties? trial ecosystems under a variety of labels: industrial
What changes (or special permits) in water, waste symbiosis, industrial clusters, environmentally balanced
water and solid waste regulations and ordinances industrial complexes, and eco-industrial parks. Other
will be needed to permit by-product exchanges or articles in this issue give specifics on a number of
shared treatment facilities in the park? these efforts. Some are new industrial park develop-
Will the project require changes in current zoning ments with a broad agenda for improving environmen-
to allow the mix of industries needed for such tal and economic performance, including resource
exchanges? exchange. Some are seeking to develop by-product
Can federal and state agencies certify cleanup and exchanges among firms in existing industrial regions.
clear liabilities to permit redevelopment of contami- In the next years, action research on these projects
nated brownfield sites? will determine the feasibility of explicitly creating by-
product exchange networks and uncover the critical
success factors in the process. It is likely that within
Umbrella permitting
a decade such industrial ecology strategies will have
The idea of site-wide or umbrella permitting could become standard business practice thanks to the econ-
ease the burdens of environmental management for omic benefits they bring companies and society.
companies as well as regulators. However, it is a
solution that raises a number of critical issues. Would
each plant be liable for the non-compliance of any Acknowledgements
plant under the permit? Would it make sense to lump
together large and small companies, or those with very Indigo Development colleagues Stephen R. Moran and
different levels of potential exposure to liability? Douglas B. Holmes participated extensively in the
Establishing an EIP regulatory ‘association’ would development of the ideas expressed in this paper, as
be one effective way to manage regulatory permitting did Sheila Martin of Research Triangle Institute. The
and compliance matters. Through the association, each article is based upon work completed to write the
EIP tenant would pay a weighted up-front cost and Fieldbook for the Development of Eco-Industrial Parks,
monthly fee based on its level of regulated releases. and The Source of Value (an executive briefing and
Some of the regulatory association’s funds could be sourcebook on industrial ecology), both reports pre-
leveraged against future environmental liabilities. When pared by Indigo Development for the US Environmen-
considering joint liability, the association could exercise tal Protection Agency under cooperative research agree-
the authority to fine or remove tenants if they remain ments. Although the research described in this article
in non-compliance. has been funded wholly or in part by the United States
Another way of resolving the issues with site-wide Environmental Protection Agency’s Environmental
permitting is to design umbrella permits as administrat- Technology Initiative, under assistance agreement
ive structures that leave potential liabilities in the hands CR 822666-01, it has not been subjected to the Agen-
of each member. The companies would establish limits cy’s peer and administrative review and therefore may
for the group as a whole, with distribution of these not necessarily reflect the views of the Agency and no
limits negotiated among those under the permit. official endorsement should be inferred.

64 J. Cleaner Prod., 1997, Volume 5, Number l-2


Strategies for eco-industrial parks: E. A. Lowe

ment. Center for Economics Research, Research Triangle


Refer- Institute, Research Triangle Park, NC, 1995.
Frosch, R. A. and Gallopoulos, N. E., ScientiJic American, 13 Christensen, J., Kalundborg: Industrial Symbiosis in
1989, September, 261(3), 144-152. Denmark, in Proceedings, Industrial Ecology Workshop,
Schwarz, E. and Steininger, K. W., Journal of Cleaner Making Business More Competitive, Ontario Ministry of
Production, 1997, in press. Environment and Energy, Toronto, 1994.
Gertler, N., 1995. Industrial ecosystems: developing sus- 14 Knight, P., “Closing the Loop,” Tomorrow, Global Environ-
tainable industrial structures. Dissertation for Master of mental Business magazine, Stockholm. Article with pictures
Science in Technology and Policy and Master of Science in of Kalundborg, Denmark, 1993.
Civil and Environmental Engineering, Massachusetts Institute 15 Lowe, E. and Evans, L., “Industrial ecology and industrial
of Technology, Cambridge, MA, 1995. ecosystems,” Journal of Cleaner Production, Vol 3, No 1-2,
4 Lowe, E., Moran, S. and Holmes, D., 1996. Fieldbook for Oxford, 1995.
the Development of Eco-Industrial Parks, Indigo Develop- 16 Martin, S. et al., Developing an Eco-Industrial Park: Support-
ment. Vol. 2. Final Report. Research Triangle Institute Project ing Research, Vol. 1. Final report, Research Triangle Institute
Number 6050, Research Triangle Park. Issued by Indigo Project Number 6050, Research Triangle Park, NC, 1996.
Development as Eco-Industrial Parks: a Guidebook for Local 17 Nemerow, N. L., Zero Pollution for Industry, Waste Minimiz-
Development Teams. ation Through Industrial Complexes. John Wiley and Sons,
5 Cot& R. P. et al., Designing and Operating Industrial Parks NY, 1995.
as Ecosystems. School for Resource and Environmental Stud- 18 Pauli, G., “Industrial Clusters of the Twenty-first Century,”
ies, Faculty of Management, Dalhousie University. Halifax, in Capra, F. and Pauli, G., Steering Business Toward Sus-
Nova Scotia, 1994. tainability. United Nations University Press, Tokyo, 1995.
6 Urban Land Institute, Business and Industrial Park Develop- 19 Schwarz, E., Unternehmensnetzwerke im Recyclin-Bereich.
ment Handbook. Urban land Institute, Washington, DC, 1988, Fabler Edition Wissenschaft, Wiesbaden, 1994,
pp. 95-96. 20 Spurlock, J. M., Ward, H. C. 1980. Systems-Integration
7 US EPA, Office of Solid Waste. 1994. Review of Industrial Requirements for the Synergistic Co-Siting of Industrial
Waste Exchanges. EPA-530-K-94-003, US Environmental Activities. US Department of Commerce, National Technical
Protection Agency, Washington, DC. Information Service publication PB81-150294. Washington,
8 Phillips Petroleum, Cleaner Earth, Investment Recovery and DC.
Recycling. Company brochure, Phillips Petroleum, Tulsa, 21 Stopps, Terrance P. and Ellen Greenwood (Eds.). 1994. Pro-
OK, undated. ceedings of the Industrial Ecology Workshop. Making Busi-
9 Johnston, R. and Lawrence, P., Harvard Business Review, ness More Competitive, Toronto.
1988, July-August, 93-101.
10 Corporation for Enterprise Development, Entrepreneurial
Economy, special issue, 1987. Additional bibliography
11 Oregon Economic Development Department, Flexible net-
works for Oregon businesses. Progress report, Oregon Econ- Lowe, E. A., Warren, J. L. and Moran, S. R., Dis-
omic Development Department, Salem, OR, April 1993.
12 Weitz, K. A. and Martin, S. A., Regulatory Issues and covering Industrial Ecology: and executive briefing and
Approaches for Encouraging Eco-Industrial Park Develop- sourcebook. Battelle Press, Cleveland, OH, 1997.

J. Cleaner Prod., 1997, Volume 5, Number l-2 65

You might also like