Emergency Response Plan For Algiers Refinery: Class

ALGIERS REFINERY
REHABILITATION AND ADAPTATION PROJECT
EMERGENCY RESPONSE PLAN FOR START-UP

Document Class : CLASS : Specific procedure
EMERGENCY RESPONSE PLAN FOR ALGIERS REFINERY
Owner Approval CPECC Approval
1
ALGIERS REFINERY

CONTENTS
1. ABREVIATIONS..................................................................................................... 4
2. INTRODUCTION............................................................................................. 4
3. COMMUNICATION .............................................................................................................................. 5
4. REFERENCES DOCUMENT............................................................................................................... 6
5. UNITS PRESENTATION........................................................................................................ 8
6. RISK IDENTIFICATION RELATED TO UNITS START-UP & OPERATIONS................................... 9
7. EMERGENCY RESPONSE TEAM ............................................................................................. 13
8. FIRE FIGHTING TEAM.................................................................................................................. 16
9. CONTRACTOR MEDICAL TEAM........................................................................................................... 16
10. COMMUNICATION.............................................................................................................................. 16
11. ROLES AND RESPONSIBILITY….................................................................. 16
12. PRECAUTIONS............................................................................................................................................... 16
13. INSULATION.............................................................................................................................................. 16
14. TRAINING............................................................................................................................................... 16
15. EVACUATION.............................................................................................................................................. 16
16. FIRE FIGHTING EQUIPMENT..................................................................................... 16
17. EMERGENCY EQUIPMENT..................................................................................... 16
2
ALGIERS REFINERY

18. EMERGENCY ALARM..................................................................................... 16
19. INCIDENT/ACCIDENT NOTIFICATION..................................................................................... 16
20. FIRE /EXPLOSION INCIDENT ..................................................................................... 16
21. SECURITY INCIDENT..................................................................................... 16
22. MUSTRING & ACCESS ACCIDENT ......................................................................... 16
23. MUSTER POINT LOCATION ............................................................................................. 16
24. EMERGENCY CONTACT LIST ................................................................... 16
3
ALGIERS REFINERY

1. DÉFINITIONS ET ABRÉVIATIONS :
PC&I :
CONTRACTOR : CPECC
CIENT : SONATRACH
ERP: Emergency Response Plan
ERT: Emergency Response Team
RFCC: RESID FLUID CATALYTIC CRACKING
POB: Personal on Board
FFT: Fire Fighting Team
ATEX: Atmosphere Explosives
LPG: liquefied Petroleum gas
BLEVE: Boiling Liquid Expanding Vapor Explosion
CCR: CENTER CATALITIC REFORMING
SCBA: Self Contained Breathing Apparatus
SOMOPS : Simultaneous Operations
2. REFERENCE DOCUMENTS
The following documents shall be referred as a minimum:
Sonatrach Documents
Standard du Plan de Réponse à l’Urgence – Plan

RF.HSE.001
d’Organisation Interne
Standard du Plan de Gestion des Crises RF.HSE.002
4
ALGIERS REFINERY

Stratégie de Réponse à l’Urgence et des Situations de

Crise RF.HSE.002
CONTRACTOR Documents
Project HSE Plan 9952C-000-PP-0551

Site HSE Plan 9952C-000-PP-0853
HSE Training 9952C-000-PP-0850
Programme de Gestion de l’Environnement 9952C-000-PP-0851
Health Management & Medical Evacuation Plan 9952C-000-PP-0854
Incident Investigation & Reporting 9952C-000-PP-0856
Simops procedure 9952C-000-PP-0921
3. INTRODUCTION
This Emergency Response Plan indicates practical emergency guidelines that shall be applied
during the start-up of “ALGIERS REFINERY REHABILITATION AND ADAPTATION PROJECT”.
This document aims at defining emergency response procedure to be implemented in the event
of an incident. It will consequently define the local emergency response organization, facilities to
be used, as well as the actions to be carried out in the event of an incident/accident.
The objectives of effective emergency incident management are:

 Establish the rules of communication to be followed in case of emergency related to
units start-up and operation
 Establish the responsibility of all the personnel involved into the emergency
management.
 Create awareness about the communication system to be followed in an emergency.
 Ensure that all key staff employed on the project understands how the emergency &
rescue management teams operate and that each individual is trained to the required
standards to facilitate immediate actions when an incident occurs.
4. COMMUNICATION
ATEX Radios (Talkie-Walkie) are used on site to ensure continuous communication all times in
case of any emergency on site.
All emergency numbers are displayed on badges.
A register for ATEX Radios is kept up to date
5
ALGIERS REFINERY

5. UNITS PRESENTATION:
5.1 100 UNITS:
PURPOSE OF THE UNIT:
The objective of the ADU (Atmospheric Distillation Unit) is to provide primary separation of
crude oil to produce straight run blend stocks of distillate products (after suitable downstream
treatment processes) and feedstock for other downstream process units.
Crude oil feedstock is preheated against product and circulating refluxes streams before a
first fractionation in the Preflash Column.
Preflash Column is used to separate unstablilized naphtha from preflashed crude.
Preflashed crude is then routed to another preheating train against product and circulating
refluxes streams before going to a fired heater.
Preflashed crude fractionation is carried out in the crude column and associated side stream
strippers.
Unstabilized naphtha from Preflash column is further processed in the debutanizer column.
Products are cooled and rundown to intermediate storage or further processing as
appropriate.
The unit is designed to operate on RA1G crude oil. OWNER provides the definition of the
quality of RA1G crude oil from the standard analysis of the crude oils.
PRODUCT CUT:
The following cuts are to be produced in the atmospheric distillation unit:

 Light ends (off gas and LPG) as feed for the Gas Plant (GP)
 Total naphtha as feed for the Naphtha hydrotreating unit (NHDT).
 Kerosene to storage
 Light Gas Oil to storage
 Heavy Gas Oil and Atmospheric residue as feed for the RFCC
5.2 300 UNIT:
6
ALGIERS REFINERY

The existing Gas Plant (GP / U-300) currently processes the following LPG
streams:
 LPG from the stabilizer of the Atmospheric Distillation Unit (ADU / U-100)
 LPG from Catalytic reforming Unit (U-200)
The existing Catalytic reforming Unit (U-200) will be dismantled.
A new CCR Unit (U-520) will be installed and the existing Gas Plant shall be able
to collect:
 LPG from the stabilizer of the Atmospheric Distillation Unit (ADU / U-100)
 LPG from new CCR Unit (U-520)
And the design capacity for the revamp of the existing Gas Plant shall be
consistent with the revamp capacities of the ADU and the new CCR unit.
GP FG FG ATU
LPG from ADU

PROPANE STORAGE
LPG from CCR

BUTANE STORAGE
Simplified Flow Scheme
PRODUCT CUT:
The following products are to be produced in the GP unit:

 Propane, routed to storage
 Butane, routed to storage.
7
ALGIERS REFINERY

5.3 STORAGE TANK

New storage tanks:
Tank Storage New Unit compromises the storage and handling facilities for intermediate
and finished products, which are located in the offsite area at refinery.
The various sets of tanks and blending facilities within Unit-901 are as follows:
No of Working Tank Tank Tank

Description Tanks Capacity Diameter Height Type
Tag No per Tank
M3 M M
901-TK- Floating
Crude Tank 1 40000 59.0 17.15
401 Roof
Fixed
Cone
901-TK-
MTBE Tanks 2 20000 43.0 16.8 Cum
207/208
Floating
Roof
Fixed
RFCC Feed 901-TK-
2 25000 45.0 17.34 Cone
Storage Tanks 205/206
Roof
Fixed
HT Naphtha 901-TK-
2 10000 28.5 16.8 Cone
Storage Tanks 108/109
Roof
Isomerate 901-TK- Dome
2 2500 15.0 15.35
Storage Tanks 309/310 Roof
Fixed
IFO Storage 901-TK-
2 5000 20.5 16.6 Cone
Tanks 011/012
Roof
Gasoline 901-TK-
Floating
Premium 110/111/11 3 10000 30.5 16.3
Roof
Tanks 2
901-TK- Floating
Gas Oil Tanks 2 20000 43.0 16.2
203/204 Roof
HT LT Fixed
901-TK-
Naphtha 2 1250 12.0 11.9 Cone
015/016
Storage Tanks Roof
HT HY Fixed
901-TK-
Naphtha 2 1250 12.0 11.9 Cone
013/014
Storage Tanks Roof
Existing storage tanks after rehabilitation:
Tank Storage Existing Unit compromises the storage and handling facilities for intermediate
8
ALGIERS REFINERY

and finished products, which are located in the offsite area at refinery.
The various sets of tanks and blending facilities within Unit-900 after rehabilitation are as
follows:
capacity per tank Total capacity

Service Tank
(m3) (m3)
A102 10000
NHT Feed 20000
A103 10000
A201 20000
Gasoil (1) 80000
A202 20000
Gasoline
A106 12500 42500
Premium (2)
A101 10000
A105 10000
Gasoline
A107 10000 37900
Regular
C1 2900
B2 5000
A104 10000
RFCC Gasoline C3 2900 17900
B10 5000
C2 2500
Reformate C8 2500 10000
B4 5000
B3 5000
Export Fuel Oil 10000
B9 5000
C4 2900
Unit Slop 5800
C5 2900
900-TK-005 5000
B6 5000
C6 2500
Jet A1 25000
B1 5000
B7 5000
C7 2500
ETP Slop B8 5000 5000
D1 1000
Jetty Slop D2 1000 3000
D3 1000
A301 35000
Crude (3) A302 35000 147400
A303 37400
9
ALGIERS REFINERY

5.4 LPG STORAGE
Sphere area is designed to store Propane and Butane separately which are
produced in Gas Plant (U-300) and RFCC unit (U-530).
The sphere storage area is composed of:
 existing sphere area, unit 910,
 New sphere area, unit 911.
Additional storage capacity for Propane and Butane is provided in New LPG
Storage (Unit 911) to adapt new LPG production rate after rehabilitation of the
Refinery.
The sphere area is now composed of the following equipment:
 Four Propane Spheres (910-S-3, 910-S-4, 911-S-008, 911-S-009),
 Five Butane Spheres (910-S-1, 910-S-2 , 910-S-5, 911-S-006 and 911-S-
007),
 One off-spec propane bullet (910-H-4),
 One off-spec butane bullet (910-H-3),
 Pumps for export (910-P-1, 910-P-2),
 Pumps for off-spec reprocessing (910-P-3, 910-P-011),
 Pump for C4 blending (910-G-113),
 Compressor (910-P-4),
 Separator (910-D-406).
New lines connected on existing Propane/Butane rundown lines from Gas Plant (Unit
300) have been provided to feed the New LPG Storage (U911). New lines from
RFCC Unit (U530) have also been implemented in parallel to feed both storages
U910 and U911. The following scheme is applicable for both Butane and Propane
Spheres feeding:
Unit 910
Gas Unit
Plant 911
RFCC
The rundown of Propane and Butane to product Sphere Storage is a continuous
10
ALGIERS REFINERY

operation. Products from Unit 300 and from Unit 530 are fed simultaneously to the
same Sphere to maintain constant the quality of exported product.
Export and transfer facilities are located in Existing Pump Station in Unit 910 and
remain unchanged after the rehabilitation of the refinery. New lines have been
provided to connect new spheres with the existing export and transfer facilities.
5.5 RESID FLUID CATALYTIC CRACKING (RFCC)
The target is to produce a hydro treated Naphtha free of Sulfur and nitrogen and to split it into
Light and Heavy Naphtha to feed downstream Isomerization and CCR units.
1.2 Fundamental sections
Naphtha Hydro treating Process is mainly described as in three sections:
 REACTOR SECTION
Decompose organic sulfur and nitrogen compounds contained in the Straight run naphtha
 STRIPPING SECTION
Recover the hydro treated naphtha without dissolved H2S.
 SPLITTER SECTION
The function of the splitter 500-C-002 is to split the full range naphtha into light naphtha to feed
the Isomerization unit (unit 510), and heavy naphtha to feed the CCR unit (unit 520).
The purpose of light naphtha isomerization unit (U-510)is to increase the Research Octane
Number (RON) of the hydrotreated light naphtha cut coming from the naphtha hydrotreating
Unit (U-500) to reach minimum 88.0 on RON with a maximum RVP of 100 kPa.
Isomerate product is the blend of light isomerate and heavy isomerate from the
deisohexanizer column and is sent to the gasoline pool.
5.6 Merox system block
The purpose of the Reside Fluid Catalytic Cracking (RFCC) unit is to convert heavy crude oil
fractions RCO + HGO from ADU unit into lighter (light gasoil, LPG), more valuable
hydrocarbon products at high temperature and moderate pressure in the presence of a finely
divided silica / alumina based catalyst.
RFCC unit is designed to process a combined feed rate of 1,000,000 TPA (20,754 BPSD)
of heavy gasoil (HGO) and atmospheric residue (RCO) from ADU (unit 100).
11
ALGIERS REFINERY

6. RISK IDENTIFICATION RELATED TO UNITS START-UP AND OPERATION

6.1 100 UNITS:
Scenario Description Product Concerned Equipment

Jet fire Fracture of the pipe at the
Crude oil Supply line of column C101
(enveloppe) outlet of the furnace F501
Jet Fire Fracture of the furnace
Fuel-gas Supply line of furnace F501
(attaquable) fuel-gas supply line F501
Feu de Fracture of the pipe at the Atmospheric Tapping line at the bottom of
nappe bottom of column C101 residue column C101
Explosion
Fracture of the pipe at the top Tapping line at the head of
Overpressu LPG
of debutanizer C104 C104
re effects
Explosion
Fracture of the F501 furnace
Thermal Fuel-gas Furnace supply line F501
fuel-gas supply line
effects
Explosion of the combustion
explosion Fuel-gas Furnace F501
chamber
6.2 300 UNIT:
Concerned
Scenario Description Product
Equipment
Canalisation
Fracture of the pipe at the bottom
Jet Fire (envelope) Butane de pied de la
of column C302
colonne C302
Canalisation
Fracture of the pipe
Jet Fire (attackable) LPG en aval de la
downstream of the pump P301
pompe P301
Canalisation
Explosion Fracture of the pipe at the bottom
Butane de pied de la
Overpressure effect of column C302
colonne C302
Canalisation
Explosion Fracture of the pipe downstream
LPG en aval de la
Thermal effects of the pump P301
pompe P301
6.3 STORAGE TANK
Concerned
Scenario Description Product
Equipment
Tank
Fire in Loss of containment on a
Crude oil A301;A302;A30
Bund wall storage tank
3;901-TK-401
Tank
Boil-Over of tank due to fire
Boil-Over Crude oil A301;A302;A30
around the tank
3;901-TK-401
Fire in Loss of containment on a Gasoline, jet Tank
12
ALGIERS REFINERY

C2/C8/B4/A104/
C3/B10/A106/A1
01/A105/A107/B
A1,
2/C1/A201/A202
Bund wall storage tank platformate
/B1/B6/B7/C6/C
or gas-oil
7/901-TK-
110/111/112/201/
203/204
TANK 901-TK-
Boil-Over Gas-oil 203/204
around the tank
/A201/A202
Tank A102,
A103, A
Fire in Loss of containment on a
Naphta 305/901-TK-
Bund wall storage tank
013/014/015/016
/108/109
Bacs A102,
A103, A
Burst of Tank Explosion of Storage tank Naphtha 305/901-TK-
013/014/015/016
/108/109
TANK
A106/A101/A10
Loss of containment on a
Fire on bund wall Gasoline 5/A107/B2/C1/9
storage tank
01-TK-
110/111/112
TANK
Loss of containment on a Fuel or C4/C5/B8/D1/D2
Fire on bund wall
storage tank Slops /D3/901-TK-
011/012
Burst of Tank Explosion of Storage tank Fuel 901-TK-011/012
Boil-Over Fuel 901-TK-011/012
around the tank
Canalisation de
Breaking of the transfer line in
Pool Fire Naphtha transfert vers
pumping
l'extérieur
Explosion
Canalisation de
Overpressure effect Breaking of the transfer line in
Naphtha transfert vers
Explosion pumping
l'extérieur
Thermal effects
6.4 LPG STORAGE
Scenario
Product Concerned Equipment
Description
BLEVE Overheating
Over pressure effect then BLEVE of
the sphere Butane S1/S2/S5/S-006/S-007
BLEVE
following a
Thermal effects
nearby fire
Jet Fire Fracture of the Propane Pipeline to NAFTAL
transfer line to
13
ALGIERS REFINERY

NAFTAL depot
Explosion
Fracture of the
Over pressure effect
transfer line to Propane Pipeline to NAFTAL
Explosion
NAFTAL depot
Thermal effects
Breaking of a
Jet Fire Propane LPG loading arm
loading arm
Explosion
Fracture of the
Over pressure effect
transfer line to Propane Pipeline to NAFTAL
Explosion
NAFTAL depot
Thermal effects
BLEVE
Over pressure effect Breaking of a
Propane LPG Loading Arm
BLEVE loading arm
Thermal effects
6.5 RESID FLUID CATALYTIC CRACKING (RFCC)

Jet Fire Fracture of the furnace fuel-gas Supply line of furnace 530-F-
Fuel-gas
(attaquable) supply line 530-F-001 001
Over Fracture of the steam line incharge Supply line of the column
Steam
pressure of feeding the main column 530-C-021
Fracture of the Pipe at the bottom Clarified Line outlet of the column 530-
Jet Fire
of the column Oil C-021
Fracture of the gas line at the
Line outlet of compressor
Explosion discharge of the compressor Gas
530KT41.
Fracture of the incondensable
Line outlet of the vessel 530-
Explosion gas pipeline at the head of the Gas
D-44
vessel
Fracture of the gasoline line
bottom of the
Fire started at the bottom of the Gasoline
debutanizer 530C44
debutanizer
Fracture of the LPG transfer line at Line in the bottom of vessel
Explosion LPG
the bottom of the Vessel 530-D-45
Fracture of the butane transfer line line at the foot of the splitter
Explosion Butane
at the foot of the splitter 530C45
6.6 Merox System Block (MS Block)
14
ALGIERS REFINERY


Jet fire
Fracture of the pipe at the outlet of the Supply line of column 500-R-
(envelopp Naphtha Total
furnace 001
e)
explosion Explosion of the combustion chamber Fuel-gas Furnace 500-F-01
Jet fire
Fracture of the pipe at the outlet of the Supply line of column 500-c-
(envelopp Naphtha
furnace 001
e)
Jet fire
Fracture of the pipe at the outlet of the Supply line of column 500-C-
(envelopp Naphtha
furnace 002
e)
Jet Fire Fracture of the furnace fuel-gas Fuel- Supply line of furnace 500-
(attaquable
)
supply line 500-F-001/002/003 gas/Fuel-oil F-001/002/003
Fracture of the pipe at the bottom of line at the bottom of columns
Pool Fire Naphtha
column 500-R-001/C-001/C-002 500-R-001/C-001/C-002
Fracture of the furnace fuel-gas Supply line of furnace 520-
Explosion Fuel-gas
supply line 520-F-001/002/003/004 F-001/002/003/004
Jet Fire Fracture of the furnace fuel-gas Fuel- Supply line of furnace 520-
/Explosion supply line 520-F-005 gas/Fuel-oil F-005
Jet fire
Fracture of the pipe at the outlet of the Heavy Supply line of column 520-R-
(envelopp
furnace Naphtha 001/002/003/004
e)
Jet fire Fracture of the pipe at the outlet of the GPL+ Supply line of column 520-C-
/Explosion furnace Gasoline 001
7. EMERGENCY RESPONSE TEAM (ERT)
The ERT is composed by the Supervisor of the key disciplines (department) that are working on
daily basis at SITE Level and in a specific areas involved in start-up and operation.
The Emergency Response Team (ERT) is composed by:

1. Owner emergency response team (équipe d’intervention de Sonatrach)
2. CONTRACTOR HSE Supervisor
3. SUBCONTRACTOR Foreman
4. SUBCONTRACTOR HSE Supervisor
5. Fire Watcher
8. FIREFIGHTING TEAM (FFT)
The FFT is the Sonatrach intervention team supported by trained firewatchers and HSE
supervisors from CPECC and subcontractors.
9. CONTRACTOR MEDICAL TEAM

The Medical Staff is composed of:
15
ALGIERS REFINERY

02 doctors, 01 nurse, and 2 qualified ambulance technicians certified for first aid, they
provide good medical assistance 24 / 24h and 7 / 7D.
Two ambulances equipped omnipresent on site, which provide evacuation in case of
accident.
The medical staff is in constant contact with the HSE by radio and ATEX cell phone.
Also Sonatrach have its own medical team which can assist in the emergency if required.
10.ROLES AND RESPONSIBILITIES
It is detailed here, the roles and/or responsibilities of the ERT members assigned to supervise
the SITE activities and specifically the Units start-up and operation.
The ERT Members must ensure the availability of appropriate tools and equipment requested to
prevent an incident and/or to perform the first intervention in the event that an incident occurred.
For the major incidents cases the emergency will be under Sonatrach management.
11.PRECAUTIONS
Information and warning devices (line wrapping, restriction of areas, warning signs…..)
-
will be displayed. Excavation works, hoisting operations that can damage the pipes to be
controlled and supervised.
- Supervisor or Forman present on the spot, controlling activities with a gas detectors
- Work permit procedure will be in place in commissioned units and around all potential
release points. (Hot work jobs without permit to be strictly prohibited.
- Delimitation of “Non Smoking Areas”.

- No use of mobile phone ( Use Only ATEX Phone )
- Use of ATEX Radio as communication device
- All tools used must be made with Bronze
- Wind socks to be installed to indicate wind direction and located such that they can
be visible in a wide perimeter.( IN CASE OF EMERGENCY ALWAYS CROSS THE
WIND DIRECTION )
- Simops procedure to be strictly applied
16
ALGIERS REFINERY

12.INSULATION
As each potential incident requires a specific analysis to establish the best way to interrupt the
gas & crude supply, it aims to eliminate the risk at the source.
The purpose here is not to give the only solution but at least to make sure that isolation points
can be quickly identified and reached (either oil of gas).
Fire Brigade:
- Sonatrach will supply a skilled fire chief and his fire brigade operating on a 24
hours basis as soon as the gas is introduced in the Plant.
- As the NEW fire station is not yet complete, Sonatrach mobile equipment are
available 24 hours and will be mobilized for intervention.
- Communication with the fire brigade will be performed through VHF transceivers
set on the safety standby channel and carried at all time by the one designated
permanence fireman from CPECC (or from a mobile to the fixed telephone in
Sonatrach fire station).
- The quick attack fire truck will be commissioned by Sonatrach and parked nearby
the concerned areas, ready for intervention.
- Sonatrach and CPECC Fire and Safety Manager shall be responsible and
control the good acknowledgement and the efficient application of the enforced
procedures by the manpower under their responsibility.
13.TRAINING
- Shift foremen and firemen mobilized by CPECC will be of course skilled for the
handling and the quick lining- up of any fire-fighting device.
- CPECC safety department will require and participate to emergency tests and
exercises done by Sonatrach
- Acknowledgement and Training Plan of the present procedure and associated
evacuation procedure will be put in place by CPECC Safety Department in such a
way that any PC&C or construction work force present in the commissioned units will
be able to safely evacuate in case of an emergency. (No work permit in the restricted
area will be authorized by CPECC Safety Department to non-previously forewarned
supervisors).
14.EVACUATION
17
ALGIERS REFINERY

Evacuation procedure in case of a fire or a gas leak shall be instructed by PC&C and/or
construction supervisors in accordance with 9952C-000-PP-0852
The following specific measures and precautions will be in place for the duration of the
temporary Flare operation.
- In addition to fixed hydrocarbons detectors, Portable gas detectors will be availible
- Emergency assembly points (according to the prevailing wind direction)
Acknowledgement of the evacuation procedure and associated training to be mandatory for all
PC&C or construction supervisors responsible of a work force in the restricted area. Training
sessions will be organized by CPECC Safety department.
15.FIREFIGHTING EQUIPMENT
 Portable Fire Fighting Equipment
Dry powder extinguishers (06 kg) will be in place in possible leak areas.
CO2 fire extinguisher 9KG
Foam fire extinguisher 50 KG
 FIXED FIRE FIGHTING EQUIPMENT
16.EMERGENCY EQUIPMENT
In addition to Sonatrach firefighting equipment, CONTRACTOR and SUBCONTRACTOR will
keep and update as often as necessary an inventory of available emergency equipment such
as:
 Water trucks / tanks / hoses
 Ambulance
 Stretchers
18
ALGIERS REFINERY

 Man baskets
 Cranes / man lifts
 Tripods
 Rescue kits
 SCBA's
 Yoyo / fall arrestors / ladders
 Fire extinguishers.
 Spill kits.
 First aid kit
SUBCONTRACTOR's shall send a status of the equipment to CONTRACTOR HSE

Department.
17.EMERGENCY ALARM:
They are two type of alarm on site as follow:
 Accident/incident alarm shall maintain 10 second with 3-second rest in order to

announce dangerous situation
 Security incident alarm shall maintain 10 second with 3-second rest in order to
announce dangerous situation
18.INCIDENT/ACCIDENT NOTIFICATION:
The following information shall be clearly given while transmitting the accident-warning
message By Radio or Phone:
Name
Badge number
Exact location
Nature of emergency
Gravity and the importance of the incident
19.FIRE/EXPLOSION INCIDENT
A fire or an explosion on SITE may pose a serious threat to personnel or property

and/or equipment.
Sonatrach and CPECC shall organize a Fire fighting Team whose function is to
control the fire/explosion risk in the Each AREA Start-up and operation.
19
ALGIERS REFINERY

CPECC and eventually Sonatrach are always present in the working areas, ready
to intervene to allow the rescue of an injured person at SITE.
Fire fighting Team Main Duties:
Function Role/Duties
 Check that all the devices for Fire Fighting are available and
operative
 Check that all the hot works in their own area are performed in the
respect of the necessary Safety precautions
 Check that no flammable materials are stocked in the workplace
Fire Fighting Team and the working area is in good housekeeping
 Intervene in the early phase of a fire, reporting immediately to the
Sonatrach firefighting Team.
 All Fire cases shall be recorded and reported to the
CPECC/Sonatrach
A fire incident has three (3) levels of intervention:

 Local: the fire is local (i.e.: small amount of flammable material, which has
caught fire from welding sparks. The fire is using a fire extinguisher).This is
the only responsibility of the SUBCONTRACTOR in charge. The
SUBCONTRACTOR shall inform CONTRACTOR.
 Minor: the SUBCONTRACTOR ERT is required to act. Their aims are to
support the fire fighter until the fire is extinguished, organize the observation of
the fire after the extinguishing (to avoid underlying fire), and after follow-up the
cleaning of the site.
 Major: the process is the same than for “Minor”, but more firefighting means
have to be used (OWNER Fire Trucks)
Instructions to be followed in case of fire alert:
• Use the nearest emergency exit.

• Do not delay your evacuation by trying to take personal belongings.
• Report your presence when arriving at the muster point.
• Each supervisor/Forman should identify the staff on his team and report to the
Responsible of the site or its representative (HSE Supervisor) any person missing on the call.
• No person is allowed to leave the assembly point until the fire is under control and return to the
normal situation as announced by the Site Manager or by his representative.
20
ALGIERS REFINERY

Fire Emergency Flowchart
21
ALGIERS REFINERY

FIRE Incident
or
GAS leakage
Auto Alarm Activated

Evacuation Employee Manuall Activates AlarmNO
Evacuation and Call Sonatrach fire station
YES
Evacuees report to Gathering Point/Safe Area

Alarm Monitoring service provide by ERT and/or FFT
Roll call taken by ERT
YES
Escalation
Fire Watcher confirms the incident and starts to coordinate the Emergency
YES
Fire Engines
Ready
EMT/ Fire Team Leader

Briefs FFT
Sonatrach FFT call
External Resources if required
Fire Fighting Team becomes Incident “On Scene Commander”
Fire Fighting Team GIVES

ALL-CLEAR SIGNAL
EMT / Sonatrach
Directs Future Actions
22
ALGIERS REFINERY

20.SECURTY INCIDENT
Security incident alarm shall maintain 10 second with 3-second rest in order to announce
dangerous situation
When the alert is triggered:
The staff must remain at his workplace, Office, building, etc.

During the night, switch off all lights, televisions, radios and close all doors.
Total silence must be maintained until the end of alert signal is given.
21.MUSTERING & ACCESS PROCEDURE
Personal on Board (POB) lists shall be kept up to date and submitted to HSE Manager. They
are produced by CPECC security Department.
During an emergency situation, a nominated person (Subcontractor’s Forman) at each Muster

Point checks Mustered personnel against the muster list ( TI-StAART ) and relays this
information to the Contractor’s HSE supervisor in charge who gather and coordinate information
of mustered personnel .
HSE Client supervisor shall control client Personal on board during emergency situation
Each substation will be controlled by standby man at the entrance with attendance sheet
All area under pre-commissioning, commissioning & Startup will be controlled by watchman with
attendance list.
The contractor HSE supervisor communicate the information with HSE manager
Who check that all persons have been accounted for (Using Personal on board). If, after
Double-checking, persons are still not accounted for, the Emergency deputy manager
shall be notified immediately.
22.Muster point location:
Muster points are located at:
• CPECC administration :
• CCR:
• Fire Station: PC&I building
Lpg area
See attachement 1
23
ALGIERS REFINERY

EMERGENCY CONTACT LIST
NOM TEL POSITION
To be completed by CPEcc
To be completed by CPEcc
//
//
HSE ASTREINTE 07 70 27 10 90 Emergency number
HSE Manager 0770 67 72 61 LIU WEI
Doctors 07 70 27 07 57 Medical Staff
Numéro d'urgence direct PCI

Sonatrach/PCI 023 93 31 90 SHA
24

Emergency Response Plan For Algiers Refinery: Class

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Emergency Response Plan For Algiers Refinery: Class

Uploaded by

Copyright:

Available Formats

ALGIERS REFINERY

REHABILITATION AND ADAPTATION PROJECT

EMERGENCY RESPONSE PLAN FOR START-UP