Lube Products: Molecular Characterization of Base Oils: Abdul G. Abdul Jameel and S. Mani Sarathy

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Lube Products: Molecular D3239), and the saturated subclasses of paraffins and

cycloparaffins are measured by a different mass spectrom-


Characterization of Base Oils etry method (ASTM D2786).
Recently, the lube base oils have been characterized at the
molecular level by means of nuclear magnetic resonance
Abdul G. Abdul Jameel and S. Mani Sarathy (NMR) spectroscopy. The conventional NMR spectra have
King Abdullah University of Science and the problem of signal overlap caused by the presence of
Technology, Thuwal, Saudi Arabia CH, CH2 , and CH3 groups due to the great number of
isomers in the base oil composition.
To overcome the problem of signal overlap, some
1 Introduction 1 selected multiplet subspectral carbon-13 nuclear magnetic
resonance (13 C NMR) analyses were developed, and,
2 Base Oil Manufacture 2
in particular, gated spin echo (GASPE) and distortion-
2.1 Mineral Oils 2 less enhancement by polarization transfer (DEPT) have
2.2 Hydrocracked Base Oils 3 been applied to obtain quantitative CHn subspectra in
2.3 Hydroisomerized Base Oils 3 petroleum fractions.
2.4 Synthetic Oils 3 Usually the quantitative data obtained from GASPE,
2.5 Classification of Base Oils 4 which is a spectral editing technique, has a better accuracy
3 Base Oil Properties 4 than those from DEPT, and it will be shown how GASPE
4 Chemical Composition 5 is applied to study the molecular characteristics of the
aliphatic moieties of base oils of a different nature.
5 Conventional Base Oil Testing and Analysis 6
On the basis of the GASPE data and of the average
6 Molecular Characterization of Base Oils by molecular mass obtained via vapor pressure osmom-
Nuclear Magnetic Resonance 6 etry (VPO), the average number of branches (NB) and
7 Other Analytical Techniques 9 aliphatic rings can be calculated. Moreover, on the basis
7.1 High-performance Liquid of GASPE, the distribution of side chain lengths and the
Chromatography 10 positions of the methyl groups along the straight chain
7.2 Two-dimensional Gas Chromatography 11 (methyls are the only groups for which the positions are
7.3 Fourier Transform – Ion Cyclotron Resonance directly obtained from NMR spectra) were obtained.
Mass Spectrometry 11 These data are essential in visualizing average molecular
Acknowledgments 13 structures of different base oil components.
Besides the rich molecular diversity seen in base oils,
Abbreviations and Acronyms 13
they also possess high molecular weights (ranging from
Related Articles 13 300 to 600 Da) along with the presence of sulfur, oxygen,
References 13 nitrogen, and other heteroatoms. Data from advanced
analytical techniques along with the NMR data can be used
to get more detailed information about the composition.
Techniques such as high-performance liquid chromatog-
Base oils used in the formulation of lubricant products are raphy (HPLC), two-dimensional gas chromatography
a complex mixture of paraffins, isoparaffins, aromatic, and (GCxGC), and Fourier transform-ion cyclotron reso-
naphthenic (cycloparaffinic) molecules ranging in carbon nance (FT-ICR) mass spectrometry have been used to
number from 20 to 40+. Most automotive crankcase oils, analyze base oil composition and are discussed in the
accessory fluids, and many industrial lubricants contain in present work.
excess of 80% base oil in their ‘finished’ formulation. All these structural features are related to the finished
The molecular composition of base oils has a major lubricant’s performance in both crankcase and industrial
effect on lubricant properties, and its compositional anal- applications.
ysis is usually obtained by a two-step procedure. The
first step separates the aromatic and saturated fractions
by column chromatography (American Society for Testing
and Materials, ASTM D2549). The aromatic fraction is 1 INTRODUCTION
then further characterized by mass spectrometry (ASTM
Lubricants can be substances in all stages of matter
Update based on the original article by Luciano Montanari, Encyclopedia provided that they reduce friction and wear between
of Analytical Chemistry, © 2000, John Wiley & Sons, Ltd. materials in contact. For example, solid graphite and

Encyclopedia of Analytical Chemistry, Online © 2006–2018 John Wiley & Sons, Ltd.
This article is © 2018 John Wiley & Sons, Ltd.
This article was published in the Encyclopedia of Analytical Chemistry in 2018 by John Wiley & Sons, Ltd.
DOI: 10.1002/9780470027318.a1824.pub2
2 PETROLEUM AND LIQUID FOSSIL FUELS ANALYSIS

molybdenum disulfide are common dry lubricants used in and higher evaporation loss than the alkanes and the
high temperature applications. isoalkanes, but their pour points are generally lower.
The majority of lubricants are liquids. They can be Alkylaromatics are characterized by one or more
classified according to their origin into four main groups: aromatic rings: aromatic rings have a greater effect than
mineral oils derived from petroleum crude oil (the the cycloalkanic ring on the viscosity of lubricating oil
majority); synthetic oils artificially made from chemical cuts and at the same time decrease the VI.
compounds; vegetable oils derived from soy, castor, rape-
seed, etc.; and animal lubricants derived from animal fats.
Lubricants are also classified by the mode of application 2 BASE OIL MANUFACTURE
and by the type of additives used. Most liquid lubricants
contain additives to improve their natural properties, 2.1 Mineral Oils
or give new properties to them, so they have qualities
The manufacture of lubricating oils from crude oils
suitable for their applications and their efficiency may be
includes separation, refining, and dewaxing processes.
prolonged.
The first step is the separation process, which is the distil-
Mineral lubricating oils comprising about 95% of
lation of the crude oil to produce gasoline, kerosene, gas
the lubricant market are obtained from crude oils: the
oil, and an atmospheric residue. The viscous oil cuts are
chemical composition of the crude petroleum has a great
obtained from the atmospheric residue by vacuum distil-
influence on obtaining lubricating oils of the required
lation. Usually the temperature does not exceed 410 ∘ C.
properties. In terms of chemical composition, crude
Vacuum distillation is normally used to produce three or
oils are classified into alkanic (or paraffinic) crude oils
four lubricating oil distillates and vacuum asphalt. Lubri-
with more than 50% alkanes, cycloalkanic or cyclic or
cating oil distillates differ from one another by distillation
naphthenic crude oils with more than 50% cycloalkanes,
range, average molecular weight, viscosity, and flash and
and aromatic crude oils with more than 50% aromatics.
pour points. Base oils usually possess boiling points in the
Alkanic crude oils are mostly light, wax bearing, and
range 288–566 ∘ C. The main criteria used are the viscosity
of low sulfur content. Cycloalkanic crude oils are often and the flash point.
heavy, wax-free, or of low wax content and may contain The second step is the refining, which substantially
sulfur compounds. In greater detail, the hydrocarbon changes the chemical composition of lubricating oil distil-
groups present in the crude oils are straight-chain and lates and can thus control the properties of the distillates.
branched alkanes, alkylcycloalkanes, alkylaromatics, and Its primary effect is to reduce the concentration of the
alkylcycloaromatics. most polar constituents of the distillates. The object of
From a property point of view, comparison of different this process is to improve color, the VI, and long-term
hydrocarbon classes of the same carbon number shows stability. Nowadays, the most diffuse refining process is
that straight-chain alkanes (n-alkanes, n-paraffins) have the solvent refining, which consists of separating wax-free
the lowest viscosity, the highest viscosity index (VI > 200), oil cuts into two layers: one rich in less-polar components
the lowest evaporation loss, and the highest flash point. and poor in solvent, called the raffinate layer or neutral
Their pour point is high (40 ∘ C or more), and in high oils; the other rich in polar components and solvent, called
concentrations they are undesirable. Generally, they are the extract layer. The most common selective solvents are
removed from lubricating oils by solvent dewaxing or furfural, which is suitable for all oil stocks, and phenol,
catalytic cleavage. which is used more for waxy and heavy cut oils.
Branched alkanes (isoalkanes, isoparaffins) differ from The last step is the dewaxing process, which is the domi-
the n-alkanes by having alkyl substituents on the main nant process in the recovery of oils of low pour point
chain. If the alkyl side chains are short and not very and good rheological properties at low temperatures
numerous, the isoalkanes are similar to the n-paraffins. from raffinates. The oil is diluted with the solvent, chilled
On the contrary, if the alkyls are long and numerous, to low temperatures (10–20 ∘ C below the desired pour
isoalkanes have a low pour point, a relatively high VI, low point), and the separated wax crystals are filtered off.
volatility and evaporation loss, and a high flash point. Such Suitable solvents include propane, ethane, and the so-
isoalkanes are usually present in small amounts in the called solvent/antisolvent mixtures, such as methyl ethyl
conventional mineral oils, but they are predominant in the ketone (MEK). This process results in two products: a
unconventional oils as those obtained by hydrocracking dewaxed oil that contains alkanes, cycloalkanes, and some
and hydroisomerization processes (see Section 2.3) or aromatics, which forms the base stock, and a byproduct,
manufactured synthetically (polyolefins). which is mostly paraffinic. The extract layer remaining
Alkylcycloalkanes (naphthenes) of the same carbon from solvent refining contains a high aromatic content
number have higher viscosity, lower VI, lower flash point, and is used as fuel oil. The processes described are used

Encyclopedia of Analytical Chemistry, Online © 2006–2018 John Wiley & Sons, Ltd.
This article is © 2018 John Wiley & Sons, Ltd.
This article was published in the Encyclopedia of Analytical Chemistry in 2018 by John Wiley & Sons, Ltd.
DOI: 10.1002/9780470027318.a1824.pub2
LUBE PRODUCTS: MOLECULAR CHARACTERIZATION OF BASE OILS 3

for the production of base oils, which are, nowadays, disadvantage is the higher cost. They can be classified
regarded as conventional ones. into the following categories:

2.2 Hydrocracked Base Oils • Synthetic hydrocarbons


• Polyalphaolefins (PAO)
Although modern types of mineral oils reinforced by • Polyglycols (PAG)
additives are capable of covering a broad range of lubri- • Polyether oils
cating requirements, their properties are in some cases • Acid esters
significantly surpassed by the unconventional base oils, • Phosphoric acid esters
which include hydrocracked oils, wax hydroisomerized • Silicon-containing oils
oils, and polyolefin oils. Hydrocracking of oils consists • Halogenated hydrocarbons and halocarbons.
of the high-pressure (200 bar) hydrogenation of oils at
elevated temperatures (420 ∘ C) using suitable catalysts. It Synthetic hydrocarbons are produced by polymer-
improves the color and thermal stability of the oils and ization of olefins in the presence of Lewis acids (e.g.
also enables oils to be obtained with a high VI or even an Al2 Cl6 , BF3 , and their complexes) or Ziegler catalyst
extremely high VI (up to 150). Hydrogenation breaks the (e.g. Al(C2 H5 )3−x Clx and promoters) in the liquid phase.
aromatic and naphthenic rings and changes the composi- They offer a number of advantages: they have narrow
tion of all homogeneous oil groups: the viscosity, density, boiling ranges and contain small quantities of unsat-
sulfur content, and aromatic content are all reduced, urated or polycyclic aromatic compounds and traces
whereas the VI and hydrogen content are increased. It of nitrogen-, sulfur-, or oxygen-containing impurities.
also results in the removal of nitrogen compounds in the They have favorable low-temperature characteristics
form of ammonia. Hydrocracking enables high-grade and and respond well to additive treatment. Their variable
high-VI oils to be produced economically. Oils of this temperature characteristics are good.
quality cannot be obtained by solvent refining. The supe- In recent years, PAO have received considerable atten-
riority of hydrocracked oils is in their very high VI (up to tion as high-performance functional fluids in a variety
130), good response to the additives, lower volatility at the of applications and are the most popular synthetic lubri-
same viscosity, and lower biological activity. Less conve- cants. They are manufactured in the presence of Lewis
nient characteristics are poorer stability to light, higher acids by oligomerization of 1-alkenes in the range C8 –C12 ,
corrosiveness after oxidation, and lower solvent power for followed by hydrogenation of the double bond: they are
polar substances, which are originated by oxidation. almost pure isoalkanes. These PAO are characterized by
The hydrocracked oils are generally solvent dewaxed high thermal stability, low viscosities even at low temper-
and, because of this, their pour points are not very low. ature, low pour points (down to −80 ∘ C), high VI (up
to 195), high flash point, and low volatility. Almost all
2.3 Hydroisomerized Base Oils of the poly(α-olefins) available today are produced from
More recently, catalysts containing a hydrogenation 1-decene. They can be classified into different grades
component on a molecular sieve have been used for wax depending on their 100 ∘ C viscosities.
isomerization. They have permitted the development PAG are water-soluble lubricants (or completely oil
of a new process for lowering the pour points of high- soluble) produced by the oxidation of alkenes followed
wax feeds – a once-through process without requiring a by polymerization reactions. They have very high VI
solvent dewaxer – and therefore can be used to produce (up to 280), low pour point (−45 ∘ C), and better thermal
ultrahigh-VI oils with a low pour point. The oils obtained conductivity than mineral oils. Some of their other advan-
by this process are called wax hydroisomerized oils. tages include low friction coefficient, low propensity for
Hydroisomerization dewaxing gives a higher oil yield residue formation, and hydrolytic stability.(2) Acid esters
compared to catalytic dewaxing or solvent dewaxing with are oxygen containing compounds produced by reacting
equivalent VI.(1) an alcohol with an organic acid such as adipic or azelaic
acid. Acid esters possess good low temperature prop-
erties and avoid deposit formation rendering clean hot
2.4 Synthetic Oils
metal surfaces. Phosphoric acid esters are produced by
The synthetic oils are the highest performance oils. They the reaction of phosphoroxytrichloride and phenol in the
are termed synthetic because they are not obtained presence of a catalyst. Triaryl phosphate esters are the
directly from petroleum. In comparison to mineral oil commonly used lubricants in the family of phosphate
products, synthetic lubricants have a viscosity that does esters and are employed in applications where fire safety
not change significantly with temperature, and their rate is an important concern. Silicone oils are inorganic
of oxidation (aging) is much slower. However, the main polymers containing Si O moieties connected with two

Encyclopedia of Analytical Chemistry, Online © 2006–2018 John Wiley & Sons, Ltd.
This article is © 2018 John Wiley & Sons, Ltd.
This article was published in the Encyclopedia of Analytical Chemistry in 2018 by John Wiley & Sons, Ltd.
DOI: 10.1002/9780470027318.a1824.pub2
4 PETROLEUM AND LIQUID FOSSIL FUELS ANALYSIS

organic groups. Polydimethylsiloxane (PDMS) is the physical or chemical properties that indicate the average
most commonly used silicone, which is viscoelastic and is performance of all the molecular types in the base oil.
used as a component in silicone grease. The main physical properties are as follows:

• Viscosity: This is a measurement of the internal friction


2.5 Classification of Base Oils within a liquid. It is a vital property of a lubricant
The performance of lubricating oils can be adversely because it influences the ability of the oil to form a
affected when base oils are switched by blenders. To lubricating film or to minimize friction and reduce
ensure that this does not negatively impact engine wear. The unit of absolute viscosity is the Pascal
performance, the American Petroleum Institute (API) second (Pa’s), although the centipoise (cP) is often
has classified base oils into five groups. Group I base used as an alternative unit (1 Pa’s = 103 cP).
oils contain less than 90% saturates, more than 0.03% • Viscosity/temperature relationship – VI: Viscosity of
sulfur, and VI of 80–120. These are the cheapest base liquids decrease with increase in temperature. In high-
oils available in the market and are manufactured by temperature applications, if the lubricant becomes
solvent refining. Group II base oils are produced by too thin (less viscous), then the engine components
hydrocracking, contain more than 90% saturates because will come in contact and increase friction. And at
of which they have better antioxidation properties, and low temperatures, if it becomes too viscous, then the
cost more. They contain less than 0.03% sulfur and have energy required for moving components will increase.
a VI of 80–120. Group III base oils contain more than The most frequently used method to compare the
90% saturates and are produced by severe hydrocracking variation of viscosity with temperature between
at more intense conditions of temperature and pressure. different oils is by calculation of a dimensionless
They can be considered as refined group II oils and number, known as the VI. The higher the VI, the less
represent the best grade of petroleum-derived base oils. is the effect of temperature on the viscosity of the
They have a VI of greater than 120 and possess less than sample.
0.03% sulfur content. Group IV base oils are synthetic • Low-temperature properties: When a sample of oil is
oils made of PAO and can withstand extreme conditions cooled, its viscosity increases in a predictable manner
of temperature. They are used in places with very hot until wax crystals start to form. The matrix of wax crys-
(Middle East) or very cold (Europe) weather. Group V tals becomes sufficiently dense with further cooling to
base oils are those that are not part of any of the other cause an apparent solidification of the oil, but it has
four groups. These include PAG, silicone, and ester oils. not undergone a true phase change. Many lubricating
Group V oils are sometimes added with other base oils oils have to be capable of flow at low temperatures and
to improve their properties. Figure 1 shows the API a number of properties should be measured. Cloud
classification of the base oils by Kuti et al.(3) point is the temperature at which the first signs of wax
formation can be detected. Pour point is the lowest
temperature at which the sample of oil can be made
to flow by gravity alone.
3 BASE OIL PROPERTIES • High-temperature properties: The high-temperature
properties of oil are governed by the distillation or
Lubricants are formulated by blending base oils and addi- boiling range characteristics of the oil. Volatility is
tives to meet a series of performance specifications. These important because it is an indication of the tendency
specifications relate to the physical properties of the oil of the oil to be lost in service by vaporization. Several
when it is new and also ensure that the oil continues to methods are used to characterize volatility, but the
function and protect the engine or machinery in service. most used is the Noack method, where the sample
Self-evidently, lubricant performance is determined by is heated for 1 h at 250 ∘ C, and the weight loss is
the base oils and the additives that are used in the measured. The flash point of an oil is important
formulation. from a safety point of view because it is the lowest
When selecting the appropriate base oil to use in a temperature at which autoignition of the vapor occurs.
formulation, there are a range of properties that can be
measured and used to predict performance. Although Various other physical properties may be measured,
many of these properties are modified or enhanced by most of them relating to specialized lubricant
the use of additives, knowledge of the base oil charac- applications.
teristics is vital for effective formulation of any lubri- The most important chemical property of base oils
cant. The complexity of chemical composition of the is their resistance to thermal–oxidative degradation.
base oils requires that most measurements are of bulk Although the formulated lubricant may have many

Encyclopedia of Analytical Chemistry, Online © 2006–2018 John Wiley & Sons, Ltd.
This article is © 2018 John Wiley & Sons, Ltd.
This article was published in the Encyclopedia of Analytical Chemistry in 2018 by John Wiley & Sons, Ltd.
DOI: 10.1002/9780470027318.a1824.pub2
LUBE PRODUCTS: MOLECULAR CHARACTERIZATION OF BASE OILS 5

Su
lph
ur
>0
h .0 3%
hig
v ery Sa
tur
V I= ate
0 I Gr s<
r= pV ou
pI
90
rou
hu C %
Synthetics
Sulp G O, IOs) refi rude VI Minerals
PA ne oil 80
Lower pour to ns (P als in sol d i s –1
r
ila lefi ic to ve phy dist 20
Lower
point Sim rnalo chem cess als nts, sicall illed,
t e n t r o fin o b and y w sulphur
lyln re is p n a b ished e hyd may ith

Sulphur <0.03% Saturates >90% VI 80–120


Po diffe thes n eve as , to ro
u e e syn ive a er VI
s by- e sto leav -
th g igh pro ck e
h du and
All base stocks not classified
Sulphur = 0 VI = very high

cts
in other groups, including

Crude oil is distilled and


vegetable oil derived

hydrogenation, to leave
base stocks, esters,

chemically refined by
a base stock with
Group V

by-products
diesters,
glycols,

Group II
etc.

fewer
po (PA il is
l e o and re
are yalph O) u d
Cr tilled seve
s a
sto ynth chem olfin dis d by and ,
cks esi ica s ne ing ion VI
s
VI with ed b lly r fi rack enat gher ewer
e
Gr com incr ase c rog i
a h en
f
ou pa
p I red ease hyd uce d ev s
Higher flash II s d d n t
toc to pro k a uc
point ks to stoc -prod
Gr s e b y 0
Su ou ba II I >12
VI Higher VI
lph pI
V oup
ur
=0 Gr > 90%
VI ates
=v tur
ery Sa
hig
h 0. 03%
hu r<
S ulp

Purer

Figure 1 API classification of base oils. (Reproduced with permission from Ref. 3. © Elsevier, 2015.)

desirable properties when new, oxidation can lead to a for improved fuel efficiency, which is being driven by
dramatic loss of performance in service by oxidative reac- both legislation and product specification. This requires
tions. Oxidation of lubricants is influenced by a variety of a deep knowledge of the molecular characteristics of
factors such as engine temperature, O2 exposure, water the base oils, which is not easy because they consist
contamination, presence of metallic debris, efficiency of of large numbers of structurally different compounds.
additives, and the type of base oil used.(4) A variety of A large number of correlations based on the relative
different stability tests have been devised to measure distribution of paraffinic-, aromatic-, and naphthenic-type
resistance to oxidation such as total acid number (TAN) hydrocarbons are reported in the literature,(5,6) but these
and breakdown number (BDN) under different condi- studies do not involve the nature and distribution of the
tions. aliphatic moieties, which, vice versa, determine the low-
temperature and rheological properties of base stocks.
Proton nuclear magnetic resonance (1 H NMR) and 13 C
4 CHEMICAL COMPOSITION NMR techniques have also been used to estimate struc-
tural parameters in petroleum cuts,(7–11) but they have
Even if the properties of lubricating oils are largely due limitations in resolving the resonance of CHn (n = 0–3)
to the additives, the importance of the chemical compo- groups in the aliphatic region mostly due to overlapping
sition of base oils on the finished lubricant performance paraffinic and naphthenic CH2 signals. 1 H NMR and 13 C
is increasing more and more and this is particularly true NMR have also been the techniques of choice to study

Encyclopedia of Analytical Chemistry, Online © 2006–2018 John Wiley & Sons, Ltd.
This article is © 2018 John Wiley & Sons, Ltd.
This article was published in the Encyclopedia of Analytical Chemistry in 2018 by John Wiley & Sons, Ltd.
DOI: 10.1002/9780470027318.a1824.pub2
6 PETROLEUM AND LIQUID FOSSIL FUELS ANALYSIS

the molecular structure of other petroleum-derived fuels • Volatility: This is important because it is an indica-
such as gasoline, diesel, and heavy fuel oils.(9–13) tion of the tendency of oil to be lost in service by
To overcome the problem of signal overlap, some evaporation. Generally, it is measured with the Noack
selected multiplet subspectral 13 C NMR analyses were method, where the sample is heated for 1 h at 250 ∘ C,
developed and, in particular, GASPE has been applied and the weight loss is measured (ASTM D5800 and
to obtain quantitative abundances of CHn groups in DIN 51581).
petroleum fractions.(14,15) GASPE/NMR(16) was used to • Hydrocarbon analysis: The detailed hydrocarbon
compare different base oils: mineral, hydrocracked, wax analysis is obtained by a two-step procedure. The first
hydroisomerized, PAO, and poly(internal olefins). From step separates the aromatic and saturated fractions
GASPE spectra the fractional abundances of CHn , the by column chromatography (ASTM D2549). The
number and length of branches, the position of methyl aromatic fraction is then characterized further by
groups along the straight chain, and the average number mass spectrometry (ASTM D3239), and the satu-
of aliphatic rings (NAR) were obtained. rated subclasses of paraffins and cycloparaffins are
measured by a mass spectrometry method (ASTM
D2786).

5 CONVENTIONAL BASE OIL TESTING


AND ANALYSIS 6 MOLECULAR CHARACTERIZATION OF
BASE OILS BY NUCLEAR MAGNETIC
The testing of lubricants is based on chemical and phys- RESONANCE
ical properties and on parameters that represent statis-
tical means of the molecular properties. The essential NMR is the most important spectroscopic technique
methods have been standardized on an international basis available for molecular characterization of the hydro-
by organizations such as the ASTM (USA), the Insti- carbon skeleton. On the basis of the positions and
tute of Petroleum (IP, UK), the Deutsches Institut fur intensities of signals, it is possible to identify the types
Normung (DIN, Germany), and the International Orga- and number of different nuclei, especially H and C
nization for Standardization (ISO). Hereafter, the most in organic compounds. Some important books(17,18)
diffuse tests for analysis of physical properties and hydro- describe the fundamentals of this spectroscopy, which is
carbon type are summarized: widely used in different fields such as chemistry, physics,
medicine, and pharmaceutics.
• Viscosity: Kinematic viscosity is measured routinely 1 H and 13 C NMR techniques have been utilized for
with ease and great precision in capillary viscome- the estimation of structural parameters of low- and high-
ters suspended in constant-temperature baths. Stan- boiling petroleum cuts such as gasoline, kerosene, and
dard methods are ASTM D445 and IP 71, and a diesel. The 1 H NMR spectra of base oils consist of two
number of standard temperatures are used, especially main types of signal (Figure 2): a broad resonance at
40 and 100 ∘ C. It can also be measured using a Zhan 6.5–8 ppm due to H atoms bonded to aromatic carbons
cup, vibrational viscometer, rotational viscometer, and and signals at 2–0.5 ppm due to H atoms bonded to
falling sphere viscometer. aliphatic carbons. In the aliphatic regions it is possible to
• Viscosity/temperature relationship – VI: VI are calcu- observe the signal corresponding to H atoms of methyl
lated by measuring the kinematic viscosities of the (CH3 ) groups in paraffinic chains at nearly 0.8 ppm and a
sample at two different temperatures (40 ∘ C, 100 ∘ C) sharp signal at nearly 1.25 ppm due to H atoms of methy-
and comparing the viscosity change with an empir- lene (CH2 ) groups in paraffinic chains.
ical reference scale. Full definitions of the methods of The 13 C NMR spectra of base oils (Figure 3) show
calculation are given in ASTM or IP manuals (ASTM the signals due to aromatic carbons between 100 and
D2270, IP 226). 150 ppm and those of the aliphatic carbons in the region
• Low-temperature properties: The pour points are 0–50 ppm.
measured with the manual ASTM D97 and IP 15, in Particularly in the aliphatic regions there are a
which the oil is warmed and then cooled at a specified great number of peaks due to branched paraffins and
rate until the lowest temperature is reached at which cycloparaffins: some structural assignments have been
the sample can be made to flow by gravity alone. In proposed,(19) but they refer predominantly to the promi-
the automatic ASTM D5949 method, the oil is heated nent peaks, whereas a great part of the signal is due
and cooled by a Peltier device. The sample is moni- to the multiplicity of weak resonances spread over the
tored continuously using multiple optical detectors to spectral width. The chemical shift region between 1.4 and
detect movement at the sample surface. 2.05 ppm contains overlapping signals of H atoms of CH

Encyclopedia of Analytical Chemistry, Online © 2006–2018 John Wiley & Sons, Ltd.
This article is © 2018 John Wiley & Sons, Ltd.
This article was published in the Encyclopedia of Analytical Chemistry in 2018 by John Wiley & Sons, Ltd.
DOI: 10.1002/9780470027318.a1824.pub2
LUBE PRODUCTS: MOLECULAR CHARACTERIZATION OF BASE OILS 7

CDCl3 solvent

9 8 7 6 5 4 3 2 1 0 160 140 120 100 80 60 40 20 0


(ppm) (ppm)

1
Figure 2 H NMR spectrum of base oil A (Table 1). Figure 3 13
C NMR spectrum of base oil A (Table 1).

and CH2 groups present in cycloalkanes and isoalkanes. To overcome this problem, GASPE a multiphase,
The region between 2.05 and 2.8 ppm corresponds to spectral editing technique based on proton multiplicity
overlapping signals of H atoms (in CH, CH2 , and CH3 has been quite useful because it allows the generation of
groups) in alpha position to an aromatic ring.(20) The quantitative CHn subspectra.
isomeric forms present originate from these later; for An example of the application of the GASPE
instance, there are over 360 000 noncyclic alkane isomers technique is shown in Figure 4: the 13 C NMR
for C20 alkanes, and this number rapidly increases for spectrum of the squalane molecule (2,6,10,15,19,23-
heavier alkanes. In conventional 13 C NMR spectra, it is hexamethyltetracosane) (Figure 4), which is used as
very difficult to resolve the resonances of CHn (n = 0–3) a model compound for base oil, is divided into three
in the aliphatic region. subspectra with the C assignments reported in the figure.

CH3 CH3 CH3


H3C
CH3
CH3 CH3 CH3

CH3

CH2

CH

All CHn

50 40 30 20 10
(ppm)

Figure 4 Conventional 13 C NMR (bottom) spectrum of squalane (whose molecular structure is on the top). The GASPE subspectra
are labeled according to the component resonance types as CH, CH2 , and CH3 .

Encyclopedia of Analytical Chemistry, Online © 2006–2018 John Wiley & Sons, Ltd.
This article is © 2018 John Wiley & Sons, Ltd.
This article was published in the Encyclopedia of Analytical Chemistry in 2018 by John Wiley & Sons, Ltd.
DOI: 10.1002/9780470027318.a1824.pub2
8 PETROLEUM AND LIQUID FOSSIL FUELS ANALYSIS

Table 1 List of the 17 analyzed lubricating base oils CH + CH3


a
Base oil Class
A SR
B SR
C SR
D SR CH2
E SR
F HISO
G HISO
H HISO
I HC + HISO
L HC C
M HC
N HC
O HC
P HC
Q PAO ∑nCHn
R PIO
S PAO
50 40 30 20 10
a SR,solvent-refined mineral oils; HISO, hydroisomerized; HC, hydroc-
(ppm)
racked; PAO, poly(α-olefin); PIO, poly(internal olefin).

Figure 5 Conventional 13 C NMR (bottom) spectrum of base


oil F (aliphatic region). The GASPE subspectra are labeled
The molecule of squalane has the following CHn according to the component resonance types as C, CH2 , and
groups: (CH3 )8 (CH2 )12 (CH)6 . The respective CHn CH + CH3 .
fractions according to Equation (1):

I(CHn )
22.6

19.6

16.4
14.5
14.3
14.0

11.3
10.8
F(CHn ) = ∑ (1)
I(CHn )
n

where I(CHn ) is the total NMR signal intensity of


the CHn groups. The F(CHn ) fractions from NMR are
F(CH) = 0.20; F(CH2 ) = 0.53; F(CH3 ) = 0.27. The F(CHn )
fractions calculated from GASPE are F(CH) = 0.21;
F(CH2 ) = 0.53; F(CH3 ) = 0.26. Comparing the data
obtained by GASPE with the real values, the GASPE
technique results are very accurate.
We have analyzed a few different types of base oils
by GASPE/NMR, and in Table 1 they are summarized
using letters to define their nature. In Figure 5, the
GASPE/NMR spectra of base oil F, as a general example, 20 15 10
are shown. (ppm)
Another advantage of GASPE spectra is to have the
methyl signals without the presence of CH2 signals in the Figure 6 GASPE CH3 13
C NMR subspectra of base oil F as a
region between 5 and 30 ppm. The methyl signals can be general example.
assigned to specific branching sites along the hydrocarbon
chain. An example of the methyl region of the GASPE
spectrum is shown in Figure 6. The main signals of methyl by multiplying the molar fraction of methyls, F(CH3 ),
groups are assigned to the hydrocarbon branches shown by the average number of carbons (NC ) of the base oil,
in Table 2. obtained by VPO, which gives the average number of
On the basis of GASPE data, some molecular features methyls per molecule, and then subtracting two from the
have been calculated relating to the NB and the NAR resulting product (the two terminal methyls of the straight
for an average molecule. From GASPE spectra the chain). The expression is as shown in Equation (2):
molar fractions of the CHn (n = 0–3) aliphatic group are
obtained using Equation (1). The average NB is estimated NB = nCH3 − 2 = F(CH3 )NC − 2 (2)

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LUBE PRODUCTS: MOLECULAR CHARACTERIZATION OF BASE OILS 9

Table 2 Methyl peak assignment of the CH3 GASPE/13 C (GC)/mass spectrometry (ASTM D2549, ASTM D3239,
NMR subspectrum of hydrocarbon base oil and ASTM D2786). The volume percentages of isoparaf-
Type of branch δ (ppm) Identification no. fins, cycloparaffins, and aromatic compounds are reported
in Table 5, and the physical and rheological properties of
>CHCH2 CH3 10.8 1
–(CH3 )CHCH2 CH3 11.3 2 the same analyzed base oils are reported in Table 6.
>CHCH2 CH2 CH3 14.5 3 From the analysis of Tables 1–5, it is evident that the
–CH(CH3 )CH2 CH2 CH3 14.3 4 molecular features are peculiar to different classes of
–(CH2 )nCH2 CH2 CH2 CH3 14.0 5 base oils. For instance, the SR (solvent-refined) mineral
–CH2 CH(CH3 )–CH< 17–15 6 base oils have a greater content of aromatics (vol.% and
–CH2 CH(CH3 )–CH2 – 19.6 7
–CH2 –CH(CH3 )2 22.6 8 their H and C fractions), whereas the polyolefins have
a greater fraction of methyl groups on long aliphatic
chains (identification number 6 in Table 2). These chem-
ical features certainly influence the physical properties of
The NAR can be calculated according to Equation (3): the base oils: for instance, the higher value of aromatics
in SR mineral oils is the cause of their higher pour points,
[ ]
NAR = 0.5NC 2F(C) + F(CH) − F(CH3 ) + 1 (3) whereas the presence of long chains in the polyolefins
should be the cause of their excellent pour points. Several
Other molecular characteristics are obtained directly models have been proposed in the literature to predict
from the NMR spectra: for instance, the molar fractions the properties of base oil such as VI, volatility, API
of aromatic hydrogens and carbons are calculated using gravity, aniline point, and pour point using the structural
Equation (4): data derived from NMR spectroscopy and artificial neural
networks.(6,21,22) Certainly the possibility of having predic-
I(H ) I(C ) tive models of the performance of finished oils based on
F(Har ) = ∑ ar F(Car ) = ∑ ar (4)
I(Hn ) I(Cn ) the molecular characteristics of base oils could represent
n n a very valid tool for lubricant manufacturer choice, espe-
cially for the formulation of lubricants with very high
where the denominators are the sum of all spectral inten- performance.
sities of the relative nuclei. In Table 3, the molecular
features of the 17 base oils of Table 1 are shown, with the
acronyms used in the text.
In Table 4, the molar fractions of different methyl 7 OTHER ANALYTICAL TECHNIQUES
groups with the identification numbers reported in
Table 2 are shown. The hydrocarbon-type analysis of Base oils contain thousands of individual molecules with
each base oil was carried out with gas chromatography multiple chemical functionalities along with heteroatoms

Table 3 Molecular features of the analyzed base oils


Base oil F(Har ) F(Car ) F(C) F(CH) F(CH2 ) F(CH3 ) NC NB NAR
A 0.8 0.07 0.02 0.14 0.59 0.18 30 3.4 1.0
B 1.1 0.07 0.02 0.15 0.56 0.20 28 3.6 0.9
C 1.5 0.09 0.02 0.14 0.56 0.19 29 3.5 0.9
D 1.3 0.07 0.02 0.14 0.58 0.19 29 3.5 0.9
E 1.4 0.09 0.02 0.14 0.58 0.17 36 4.1 1.0
F 0.0 0.00 0.00 0.14 0.68 0.18 36 4.5 0.3
G 0.0 0.00 0.00 0.13 0.72 0.15 33 3.0 0.7
H 0.0 0.00 0.00 0.12 0.70 0.18 30 3.4 0.1
I 0.0 0.00 0.02 0.11 0.68 0.19 32 4.1 0.4
L 0.2 0.01 0.00 0.14 0.68 0.17 30 3.1 0.6
M 0.2 0.01 0.01 0.14 0.66 0.18 32 3.8 0.7
N 0.0 0.00 0.03 0.12 0.67 0.18 29 3.2 1.0
O 0.0 0.00 0.01 0.13 0.66 0.20 34 4.8 0.2
P 0.5 0.02 0.03 0.11 0.66 0.18 32 3.8 0.8
Q 0.0 0.00 0.00 0.12 0.73 0.15 33 3.0 0.5
R 0.0 0.00 0.02 0.11 0.70 0.17 35 4.0 0.7
S 0.0 0.00 0.02 0.08 0.75 0.15 44 4.6 0.3

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10 PETROLEUM AND LIQUID FOSSIL FUELS ANALYSIS

Table 4 Molar percentages of methyl groups on different branches, numbered as in Table 2


Base oil 1 2 3 4 5 6 7 8
A 3.3 4.7 1.1 4.0 28.9 6.3 39.2 12.5
B 1.1 3.1 1.6 4.6 20.2 9.0 44.7 15.7
C 1.3 4.0 1.8 6.6 24.2 8.6 40.8 12.7
D 1.2 4.0 2.0 8.0 24.2 7.2 39.8 13.6
E 1.5 2.8 3.3 6.2 22.8 8.1 41.7 13.6
F 9.0 5.1 7.1 4.2 23.1 4.9 36.5 10.1
G 8.9 5.3 6.6 3.0 30.1 2.8 33.9 9.4
H 7.1 4.5 7.9 3.8 26.1 6.2 31.8 12.6
I 6.2 5.1 6.4 4.3 22.4 6.7 36.3 12.6
L 7.5 5.2 4.5 4.8 32.4 3.5 30.9 11.2
M 4.5 4.2 5.4 4.7 19.7 7.5 39.2 14.8
N 6.0 4.5 8.0 4.9 27.9 5.3 32.2 11.2
O 5.4 5.6 7.0 4.6 26.1 4.3 33.4 13.6
P 5.1 4.1 5.7 4.1 25.8 8.1 34.9 12.2
Q 1.7 0.8 6.6 0.0 75.7 11.9 3.3 0.0
R 3.3 3.5 2.8 1.8 62.2 8.8 17.6 0.0
S 2.6 0.0 8.1 0.0 72.5 13.3 3.5 0.0

Table 5 Volume percentage (vol.%) distribution of isoalkanes, cycloalkanes, and aromatics


Base oil Isoalkanes (vol.%) Cycloalkanes (vol.%) Aromatics (vol.%)
A 23.8 55.1 21.1
B 20.0 61.9 18.1
C 21.1 48.4 30.5
D 23.7 51.7 24.6
E 15.8 47.6 36.6
F 79.1 20.0 0.9
G 80.5 19.2 0.3
H 86.2 13.2 0.6
I 71.1 28.3 0.6
L 65.6 30.4 4.0
M 31.3 66.1 2.6
N 75.8 23.6 0.6
O 53.0 46.4 0.6
P 55.0 39.8 5.2
Q 97.0 3.0 0.0
R 82.9 17.1 0.0
S 97.0 3.0 0.0

(O, N, S, etc.). Also these molecules are spread across a 7.1 High-performance Liquid Chromatography
wide range of molecular weights and therefore require HPLC is a column chromatography technique where
multiple analytical methods for structure elucidation. A the sample is dissolved in a solvent (mobile phase)
number of techniques have been utilized to study the such as heptane and pumped through a solid column
chemical composition of base oils, which include infrared (stationary phase) made of adsorbent material at high
(IR) spectroscopy,(23,24) gas chromatography mass selec- pressures. The different molecules in the sample interact
tive detector (GC-MSD),(25) and X-ray spectroscopy.(26) differently with the column leading to their separation
Techniques such as NMR spectroscopy when comple- and subsequent identification and quantification. HPLC
mented with other analytical techniques can provide can provide reliable group-type compositional data of
more detailed information about the molecular structure. the compounds (low to high boiling range) in base oils.
Following are some useful analytical techniques that have The HPLC data is semiquantitative in nature, calculated
been used to characterize base oils. from the relative peak area of each group. Hourani

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LUBE PRODUCTS: MOLECULAR CHARACTERIZATION OF BASE OILS 11

Table 6 Physical and rheological properties of base oils


Base oil Pour point (∘ C) Kinematic viscosity Kinematic viscosity VI Noack (% w/w)
at 40 ∘ C (cSt) at 100 ∘ C (cSt)
A −9 29.69 5.23 107 11.6
B −9 31.61 5.32 100 14.1
C −9 31.17 5.29 101 11.2
D −12 29.45 5.22 108 12.0
E −9 95.38 10.71 95 2.6
F −21 23.57 5.04 146 12.4
G −24 29.67 5.79 141 7.5
H −21 21.07 4.69 146 15.1
I −18 27.14 5.52 146 11.8
L −27 17.69 4.02 127 14.8
M −21 32.65 5.94 128 6.0
N −27 18.49 4.14 129 10.7
O −15 32.93 5.92 125 7.6
P −9 34.67 6.15 126 4.5
Q −60 29.67 5.90 147 4.8
R −45 30.36 5.70 131 8.2
S −63 45.55 7.68 137 4.0

et al.(27) used HPLC and analyzed five samples of group I displayed carbon number in the range 17–37, whereas the
and III base oils into saturates and aromatics groups. monoaromatic families ranged between 16 and 28+.
The aromatic groups were further differentiated into
mono-, di-, and triaromatics. Espada et al.(28) used HPLC
to separate lubricating oil feedstock into saturated and 7.3 Fourier Transform – Ion Cyclotron Resonance
aromatic fractions. Elemental analysis (carbon, hydrogen, Mass Spectrometry
sulfur; CHS), 1 H and 13 C NMR experiments were then FT-ICR mass spectrometry is a technique to determine
performed to generate average molecular structures of the mass-to-charge (m/z) ratio of ions in a fixed magnetic
the base oils. field based on the cyclotron frequency. In other mass
spectrometry techniques, the ions are detected by hitting
7.2 Two-dimensional Gas Chromatography a detector, whereas in FT-ICR mass spectrometry the
In (GC, the sample is vaporized using an inert carrier gas ions pass near detection plates. High-resolution data can
(mobile phase) such as helium or N2 , which then passes be obtained by this technique as the superconducting
through a layer of liquid or polymer supported on an magnet employed is more stable than the RF voltage
inert solid (stationary phase). One-dimensional GC and used in other mass spectrometry techniques. It has been
also high-resolution GC are unable to completely resolve extensively applied in determining the composition of
complex mixtures such as base oils. The chromatogram complex molecules based on their accurate mass. The
shows an elevated baseline (hump) due to the unresolved high resolution (narrow peak width) allows for two
high boiling components in the sample. This limitation can ions with the same mass-to-charge ratio be detected
be overcome (or reduced) using GCxGC column, which as different ions. FT-ICR mass spectrometry is used
can separate components with higher molecular weights in conjunction with various ionization techniques for
that a single column cannot handle. The complete sepa- ionizing the samples. Ionization techniques such as
ration of the saturates (paraffins and naphthenes) in base atmospheric pressure chemical ionization (APCI) and
oils may still not be accomplished owing to the molecular atmospheric pressure photoionization (APPI) have been
complexity of base oils.(27,29) Hourani et al.(27) character- widely used to ionize complex hydrocarbon mixtures
ized five base oil samples using GCxGC and Figure 7 such as base oils. Figure 8 shows the FT-ICR mass spectra
shows the chromatogram obtained for a group I base oil. of three base oils reported by Kuti et al.(3) FT-ICR mass
GCxGC provided comprehensive data on the composi- spectrometry can further resolve the aromatic groups
tion of the different saturates and aromatic families (such into napthenic and alkyl-substituted groups. The carbon
as mono-, di-, and triaromatics) and the carbon number number breakdown of base oils(27) showed the presence
range. The five base oil samples consisted of saturates of high molecular weight components of up to 90 C
ranging between 57.6 and 81 wt%, whereas the aromatics atoms, which can only be detected by FT-ICR mass
ranged between 19 and 42.4 wt%. The paraffinic families spectrometry.

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12 PETROLEUM AND LIQUID FOSSIL FUELS ANALYSIS

000
6.000

NTrA
TrA

NDA
5.000

DA
4.000

NMA
3.000
2.000

MA
1.000

nP+iP+MN

66.667 75.000 83.333 91.667 100.000 103.333 116.667 125.000 133.333

Figure 7 Two-dimensional gas chromatogram obtained for lube oil BO-1 sample: P, normal paraffins and isoparaffins; N, naph-
thenes; MN, mononaphthenes; MA, monoaromatics; NMA, naphtheno-monoaromatics (two rings, one saturated and one aromatic);
DA, diaromatics; NDA, naphtheno-diaromatics (three rings, one saturated and two aromatic); TrA, triaromatics; NTrA, naphtheno-
triaromatics (four rings, one saturated and three aromatic). (Reprinted with permission from Ref. 27. Copyright 2015 American
Chemical Society.)

Intens. APCI_pos_sample_SN100_000002.d: +isCID MS
×108 369.351583
6 663.453688
551.503400
4
257.247505
2
815.213995
0
×108 APCI_pos_sample_HC4_000003.d: +isCID MS
411.398536 663.453611
6
577.134036
4
2
815.213755
0
×108 663.453641 APCI_pos_sample_HC6_000001.d: +isCID MS
6
411.398542 483.492455 577.134059
4

2
815.213845
0
200 300 400 500 600 700 800 900 1000 m/z

Figure 8 FT-ICR mass spectra of Group 1 (SN100) and Group III (HC4 and HC6) base oils. (Reproduced with permission from
Ref. 3. © Elsevier, 2015.)

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LUBE PRODUCTS: MOLECULAR CHARACTERIZATION OF BASE OILS 13

ACKNOWLEDGMENTS Environment: Water and Waste


Nuclear Magnetic Resonance for Environmental
The authors acknowledge the funding from King Monitoring
Abdullah Research of Science and Technology (KAUST)
Industrial Hygiene
and Saudi Aramco under the FUELCOM program.
Spectroscopic Techniques in Industrial Hygiene
Petroleum and Liquid Fossil Fuels Analysis
Lubricant Base Oils: Analysis and Characterization
ABBREVIATIONS AND ACRONYMS of • Nuclear Magnetic Resonance Characterization of
13 C Petroleum • Petroleum Residues, Characterization of
NMR Carbon-13 Nuclear Magnetic Resonance
1HNMR Proton Nuclear Magnetic Resonance Process Instrumental Methods
APCI Atmospheric Pressure Chemical Ionization Nuclear Magnetic Resonance and Magnetic Resonance
API American Petroleum Institute Imaging for Process Analysis
APPI Atmospheric Pressure Photoionization Nuclear Magnetic Resonance and Electron Spin Reso-
ASTM American Society for Testing and Materials nance Spectroscopy
BDN Breakdown Number Nuclear Magnetic Resonance and Electron Spin Reso-
CHS Carbon, Hydrogen, Sulfur nance Spectroscopy: Introduction • Nuclear Magnetic
DEPT Distortionless Enhancement by Polarization Resonance Instrumentation • Nuclear Magnetic Reso-
Transfer nance of Geological Materials and Glasses • Parameters,
DIN Deutsches Institut fur Normung Calculation of Nuclear Magnetic Resonance • Zeeman
FT-ICR Fourier Transform-ion Cyclotron Resonance Interaction in Nuclear Magnetic Resonance
GASPE Gated Spin Echo
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DOI: 10.1002/9780470027318.a1824.pub2

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