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BÜCHI Pump Unit C-601/C-610 Prelim. SM 96080, Chapter 3 Service Manual
BÜCHI Pump Unit C-601/C-610 Prelim. SM 96080, Chapter 3 Service Manual
BÜCHI Pump Unit C-601/C-610 Prelim. SM 96080, Chapter 3 Service Manual
Pump C-601:
-- Pump C-601 cpl. 120V - 230V 44100 x x
(power supply switching automatically 120 - 230V)
* different to C-605
Controller C-610:
-- Controller C-610 cpl. 44200
This Service Manual (SM) is addressed to qualified Service Persons only. It is part of the Operating
Instruction (OI) and the notes, warnings and descriptions therein must be respected. Before servicing
the instrument, please read the Operating Instruction!
All available Spare Parts are mentioned in the Operating Instruction, all available Service Parts are
mentioned in this Service Manual!
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C-601 0308
SM 96080-3-01
B 1 1
BÜCHI Pump Unit C-601/C-610
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Pumpenkopf kpl.
Pump Head (old):
Pump head cpl. new see next page --
Pump seal (radial seal 11,28) (ET) 19390
Ball valve intake cpl. (valve 1) (ET) 44355
Ball valve delivery cpl. (valve 2) (ET) 44120
Ventildichtung
Set valve gasket PTFE 2.7/8.6/0.3 (ET) .
for ball valves
(44128 single)
Kolben kpl.
Piston Unit: 44112
Piston unit cpl.
incl.: Compression spring;
Piston Ring for piston; Gliding ring;
ATTENTION
The pump head has been modified since March 2008:
• see next page
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C-601 0308
SM 96080-3-02
B 1 4
BÜCHI Pump Unit C-601/C-610
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Ventildichtung
Set valve gasket PTFE 2.7/8.6/0.3 (ET) .
(44128 single)
Kolben Hinterspülung kpl.
(neu) Piston guide and back rinsing (new):
Set ‘back rinsing’ cpl. (new) 54042
incl.:
Guide for piston; Supporting ring;
Kolben kpl.
Piston Unit: 44112
Piston unit cpl.
incl.:
Compression spring;
Piston Ring for piston; Gliding ring;
Verteilkopf (neu)
Distribution head new cpl. 054051
Set including:
Distribution head
Ball bearing
Disc
ATTENTION
The pump head has been modified since March 2008:
• new pump head with new connections
• new back rinsing with different supporting ring
• new distribution head
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C-601 0308
SM 96080-3-02
B 1 4
BÜCHI Pump Unit C-601/C-610
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Zahnriemenrad 1
Pulley '1' for belt (motor) 44152
Zahnriemenrad 2
Pulley '2' for belt (eccentric module) 44153
Zahnriemen
Belt 44154
Drehzahlgeberset
Set for 'Tachometer' 40132
Hallsensor incl.:
Hall sensor
Magnetscheibe
Magnet disk
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C-601 0308
SM 96080-3-02
B 2 4
BÜCHI Pump Unit C-601/C-610
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C-601-GS-2 Schaltnetzteil
C-601-GS-2 power supply PCB 44285
(90V – 250VAC / 65W / 27V)
DC Axiallüfter
Ventilator DC 24V 44189
Gerätesteckdose
Mains socket 44290
Wippschalter
Mains switch 13477
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C-601 0308
SM 96080-3-02
B 3 4
BÜCHI Pump Unit C-601/C-610
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Diverse:
Set Feet (4*) 44331
Set Puffer (4*) 44330
Schnellkleber
Set Loctite 406/770 44185
(fast glue and primer)
Pumpen Antrieb
Pump Unit cpl. 51123
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C-601 0308
SM 96080-3-02
B 4 4
BÜCHI Pump Unit C-601/C-610
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PCB's Electronic:
C-610-GS-1 Display/MC PCB 44229
C-610-GS-2 Connector PCB 44234
Unterteil Mechanic:
C-610 Lower part Controller 44174
Folie
Foil C-610 44202
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C-601 0308
SM 96080-3-03
B 1 1
BÜCHI Pump Unit C-601/C-610
Prelim. SM 96080, chapter 3
Service M
Service Mechanic
Distribution head
Pump head
Eccentric unit
Suction Tube (inlet)
Pressure Tube (outlet)
C-601 0308
SM 96080-3-04
B 1 6
BÜCHI Pump Unit C-601/C-610
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Sketch von Kolbenführung und Pumpenkopf (alt) 1. Eccentric (old type sketch only)
C-601 Kolbenführung und Pumpenkopf
(Sketch only 603)
2. Piston unit cpl.
3. Guide for piston unit
4. Gasket for the piston 'back rinsing'
5. Support for piston 'back rinsing'
6. Radial seal
1 2 3 4 5 6 7 7. Pump head cpl.
For Part No., see the pages before and/ or in your Operating Instruction!
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C-601 0308
SM 96080-3-04
B 2 6
BÜCHI Pump Unit C-601/C-610
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Sketch von Kolbenführung und Pumpenkopf (neu) 1. Eccentric (new type -sketch only)
2. Piston unit cpl.
3. Guide for piston unit with ‘back rinsing’
4. Supporting ring
5. ---
6. Radial seal
7. Pump head cpl.
ATTENTION
The pump head has been modified since March 2008:
• new pump head with new connections
• new back rinsing with different supporting ring
• new guide for piston
For Part No., see the pages before and/ or in your Operating Instruction!
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C-601 0308
SM 96080-3-04
B 3 6
BÜCHI Pump Unit C-601/C-610
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Eccentric Unit
C-601 Exzenter - Ansicht von oben
Removing the Eccentric:
Eccentric:
• remove the screws 3*M4/12mm / Torx T20
from the top cover of the Eccentric
>upper ball bearing from the Eccentric could be
replaced now with an extraction tool (if defective)
• remove all pump heads as described above
• remove the magnet disc for the hall sensor
• remove the pulley for the belt on the Eccentric
• pull of the pulley (watch for the distance from the
housing)
>the cpl. Eccentric incl. ball bearings can be
pushed out now
C-601 0308
SM 96080-3-04
B 4 6
BÜCHI Pump Unit C-601/C-610
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ATTENTION
The pump head has been modified since March 2008:
• new distribution head
•
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C-601 0308
SM 96080-3-04
B 5 6
BÜCHI Pump Unit C-601/C-610
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Troubleshooting
air bubbles in the hoses ball valves clogged clean with alcohol
dry with pressured air
replace valves
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flow rate not ok hoses clogged replace hoses
(after trying to calibrated) ball valves clogged replace valves
gasket defective replace gaskets
leakage check where leak and repair
Note: flow rate can vary up to 10% if you work with low pressure or high pressure!
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C-601 0308
SM 96080-3-04
B 6 6
BÜCHI Pump Unit C-601/C-610
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Routine Maintenance
Note
This description is addressed to qualified service persons only. It is part of the Service Manual (SM)
and the Operating Instruction (OI). The warnings and descriptions therein must be respected. Before
maintaining C-601 please read chapter 7 of your OI, some maintenance steps are already described!
Remember: Pump C-601 can be run only with Pump Controller/Manager connected!
Attention
After the routine maintenance:
Only connect the C-601 to mains supply which is grounded properly! Otherwise the unit will not be
safe and C-601 may not work correctly! Make sure the mains voltage is 230VAC +/-15%!
Never run the pump without solvent connected for more then 3 min.!
Introduction
The following benefits result from a regular routine maintenance operation:
• the safety of operability of the unit is ensured
• faulty functions can be recognized at an early stage
• requirements set by quality management standards and regulations can be used efficiently
Maintenance Intervals
The routine maintenance operation should be carried out at least once a year. The maintenance
operation should be carried out before an OQ (Operational Qualification) is performed (except first
OQ). The maintenance operation should be carried out before a repair as far as possible.
Replacing parts
The service live of some parts are limited to a certain time and should be replaced after this time has
expired. The live time of these parts and all the replacement procedure are described in this Service
Manual! The disposal of parts is described in your OI, chapter 7!
Parts needed
Following parts should be ordered before performing a maintenance operation:
• 3* radial seal for the pump heads .
• 3* ball valve intake (inlet) for the pump heads .
• 3* ball valve delivery (outlet) for the pump heads .
• (see OI) replace all 3 seals always at once .
Tools needed
Following basic tools are needed:
• rag moistened with alcohol to clean housing
• basic electronic tools
• tools supplied with the pump: torx allen wrench T10 and T20, Turix wrench
and torx allen wrench T6 / Philips screwdrivers
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C-601 0308
SM 96080-3-05
A 1 3
BÜCHI Pump Unit C-601/C-610
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Check list
1. Cleaning and visual control
2. Functional Test
After 3 years:
• clean: as described on the following page
• replace: as described on the following page
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C-601 0308
SM 96080-3-05
A 2 3
BÜCHI Pump Unit C-601/C-610
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Routine Maintenance
Maintenance - 'Mains Earth Connection' OK NOK
2. Functional Test
After any 'Maintenance Operation' has been done, a test according to the ‘Test Instruction’
described in this SM should be performed!
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C-601 0308
SM 96080-3-05
A 3 3
BÜCHI Pump Unit C-601/C-610
Prelim. SM 96080, chapter 3
Service E
Service Electronic
+ UN -
Power Supply
I
Measuring Voltages:
RE
Output -> 27VDC
UN / V RE/ (25°) IN / A PN / W
27 --- 2.5 65
Note:
If it is not possible to remove the GS-1 PCB,
one screw M4/8mm / Torx T20 from the bottom
cover may have to be loosened!
Attention:
on the GS-1 side of the electronic chassis,
+ UN -
C-601-GS-1
only 8mm screws are to be used!
I
Measuring Voltages:
RE
Input -> 27VDC
UN / V RE/ (25°) IN / A PN / W
27 --- -- --
C-601 0308
SM 96080-3-06
B 1 6
BÜCHI Pump Unit C-601/C-610
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Step motor
Measuring Voltages:
Input -> 24VDC<
UN / V RE/ (25°) IN / A PN / W
+ UN -
Ventilator (with integr. electronic)
I
Measuring Voltages:
RE
Input -> 24VDC<
UN / V RE/ (25°) IN / A PN / W
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C-601 0308
SM 96080-3-06
B 2 6
BÜCHI Pump Unit C-601/C-610
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Caution:
The pump must not be operated longer than 3 minutes under dry conditions! For adjustments and
check in the pressure sensor electronic, disconnect the pump electrically! Switch off the instrument, if
anything is connected or disconnected! For adjustments and check in the motor control electronic,
the pump must be operated under wet conditions! (suitable solvent or distilled water)
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C-601 0308
SM 96080-3-06
B 3 6
BÜCHI Pump Unit C-601/C-610
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C-601 0308
SM 96080-3-06
B 4 6
BÜCHI Pump Unit C-601/C-610
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Troubleshooting Electronic
C-601 not working at all mains connection missing check mains input
mains switch defective replace mains switch
fuse F1 on power supply PCB check fuse F1
fuse F2 on motor control PCB check fuse F2 ( not fitted )
+12VDC missing check PCB
+ 5VDC missing check PCB
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C-610 not working at all connection from C-601 missing check connection
+12VDC missing check PCB
+ 5VDC missing check PCB
wrong Pump Module check if C-601
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C-601 0308
SM 96080-3-06
B 5 6
BÜCHI Pump Unit C-601/C-610
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All Error Messages are described in your OI and explained on the display!
For example:
Error 02 : Bad connection to pump!
Check: - Cable connection
-
-
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C-601 0308
SM 96080-3-06
B 6 6
BÜCHI Pump Unit C-601/C-610
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Test Instruction
Note
This Test Instruction is addressed to qualified service persons only. It is part of the Service Manual
(SM) and the Operating Instruction (OI). The warnings and descriptions therein must be respected.
Before testing the instrument, please read chapter 3 of your OI. The Pump C-601 is not working
without the Pump Controller or the Pump Manager, the Pump C-605 is not working without the Pump
Manager. The SW Version of the Pump Controller can be checked on the display.
Attention
Only connect the instrument to mains supply which is grounded properly! Otherwise the unit will not
be safe and may not work correctly! Make sure the mains voltage is 230VAC +/-15%! Never run the
pump without solvent connected for more then 3 min.!
Preparation
Prepare and connect the unit as shown below!
Test Setup
Test Setup
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C-601 0308
SM 96080-3-08
B 1 2
BÜCHI Pump Unit C-601/C-610
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Check list
1. Function Test
2. Visual Test
1. Function Test
The controlling and calibration of the delivery rate is already described in your Operating Instruction.
• connect the C-601 / C-610 according to the Test Setup on page before
- use a filled column or similar for pressure build-up
- connect a manometer min. 10 bar
- use distilled water for solvent
Note:
This is only a test for the Pump used as a 'stand-alone' unit including the Controller!
Other components from the Büchi Sepacore System should be connected for a complete test!
2. Visual Test
Instrument OK NOK
Installation OK NOK
Accessories OK NOK
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C-601 0308
SM 96080-3-08
B 2 2
BÜCHI Pump Unit C-601/C-610
Prelim. SM 96080, chapter 3
Service D
PS Step M
C-601 – C-605
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C-601 0308
SM 96080-3-09
B 1 2
BÜCHI Pump Unit C-601/C-610
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C-601 0308
SM 96080-3-09
B 2 2
BÜCHI Pump Unit C-601/C-610
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C-601 0308
SM 96080-3-10
B 1 2
BÜCHI Pump Unit C-601/C-610
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C-601 0308
SM 96080-3-10
B 2 2
BÜCHI Pump Unit C-601/C-610
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Electronic-Diagrams
Please see under the ‘list of contents’ (chapter 0) for Electronic Diagrams available.
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C-601 0308
SM 96080-3-11
B 1 1