BÜCHI Pump Unit C-605/C-615

Prelim. SM 96080, chapter 5

Service Manual

Service S Service Parts / Matrix

Service M Mechanical Components and Routine Maintenance
Service E Electronic Components and Test Instruction
Service D Electronic Diagrams
BÜCHI Pump Unit C-605/C-615
Prelim. SM 96080, chapter 5
Service S

Service S Service Parts / Matrix

Service M Mechanical Components and Routine Maintenance
Service E Electronic Components and Test Instruction
Service D Electronic Diagrams
BÜCHI Pump Unit C-605/C-615
_______________________________________________________________________________________

Matrix / Service Parts

electrical components versus versions 120V 230V
50/60 50/60
Pos. Description Bezeichnung Code-No.
_______________________________________________________________________________________

Pump C-605:
-- Pump C-605 cpl. 120V - 230V (new) 54105 x x
(power supply switching automatically 120 - 230V)

-- C-605-GS-1 motor control PCB * x x

-- C-605-GS-2 power supply PCB x x

* different to C-601

Manager C-615:
-- Manager C-615 cpl.

-- C-615-GS-1 MP/connector PCB cpl.

-- C-615-GS-2 display PCB

This Service Manual (SM) is addressed to qualified Service Persons only. It is part of the Operating
Manual (OM) and the notes, warnings and descriptions therein must be respected. Before servicing
the instrument, please read the Operating Manual!
All available Spare Parts are mentioned in the Operating Manual, all available Service Parts are
mentioned in this Service Manual!

_______________________________________________________________________________________

C-605 0308
SM 96080-5-01
B 1 1
BÜCHI Pump Unit C-605/C-615
_______________________________________________________________________________________

Service Parts Pump C-605 (old) (1)

Pumpenkopf kpl.
Pump Head (old):
Pump head cpl. new see next page ---
Pump seal (radial seal 11,28) (ET) 19390
Ball valve intake cpl. (valve 1) (ET) 44355
Ball valve delivery cpl. (valve 2) (ET) 44120

(See Operating Manual: Spare Parts ET)

Ventildichtung
Set valve gasket PTFE 2.7/8.6/0.3 (ET) .
for ball valves
(44128 single)

(See Operating Manual: Spare Parts ET)

Kolben Hinterspülung kpl.

(alt) Piston 'back rinsing' (old) ---
Back rinsing cpl.
incl.: Supporting ring
Gasket 'back rinsing’
Connections

Kolbenführung kpl. (alt)

Guide for piston unit cpl. (old) ---
incl.:
Bearing
Housing

Kolben kpl.
Piston unit cpl. (old) ---
incl.:
Compression spring
Piston
Gliding ring

ATTENTION
The pump head has been modified since March 2008:
• see next page

_______________________________________________________________________________________

C-605 0308
SM 96080-5-02
B 1 5
BÜCHI Pump Unit C-605/C-615
_______________________________________________________________________________________

Service Parts Pump C-605 (new) (2)

Pumpenkopf rechts kpl.

Pump Head (new):
Pump head right cpl. (new) 54196
Set incl.:
Pump seal (radial seal 11,28) (ET) 19390
Ball valve intake cpl. (valve 1) (ET) 44355
Ball valve delivery cpl. (valve 2) (ET) 44120
(See Operating Manual: Spare Parts ET)

Pumpenkopf links kpl.

Pump head left cpl. (new) 51125

Ventildichtung
Set valve gasket PTFE 2.7/8.6/0.3 (ET) .
(44128 single)
Kolben Hinterspülung kpl.
(neu) Piston guide and back rinsing (new):
Set back rinsing cpl. (new) 54042
Set incl.:
Guide for piston (EZ51889)
Supporting ring (EZ51891)

Kolben kpl.
Piston unit cpl. (new) 44112
Set incl.:
Compression spring (EZ44113)
Piston (EZ44114)
Gliding ring (EZ44116)

Verteilkopf (neu)
Distribution head cpl. (new) 54051
Set incl.:
Distribution head (EZ51104)
Ball bearing (EZ16702)
Disc (EZ44315)

ATTENTION
The pump head has been modified since March 2008:
• new pump head with new connections
• new back rinsing with different supporting ring
• new distribution head

_______________________________________________________________________________________

C-605 0308
SM 96080-3-02
B 2 5
BÜCHI Pump Unit C-605/C-615
_______________________________________________________________________________________

Service Parts Pump C-605 (3)

Schrittmotor Drive Unit:

Stepping motor:
Stepping motor cpl. 44255

Zahnriemenrad 1
Pulley '1' for belt (motor) 44152

Zahnriemenrad 2
Pulley '2' for belt (eccentric unit) 44153

Zahnriemen
Belt 44154

Drehzahlgeberset
Set for 'Tachometer' 40132
Hallsensor Set incl.:
Hall sensor
Magnetscheibe
Magnet disk

Exzenter Modul kpl. Eccentric Module:

Eccentric Module cpl. 44130
Set incl.:
Ball bearing 10 *30 *9 - 2Z
Ball bearing 17 *30 *7 - 2Z (2*)
Eccentric
Gliding ring

_______________________________________________________________________________________

C-605 0308
SM 96080-5-02
B 3 5
BÜCHI Pump Unit C-605/C-615
_______________________________________________________________________________________

Service Parts Pump C-605 (4)

Pumpen Antrieb Diverse:

Pump unit cpl. 51123

Mischkammer mit New

Drucksensor Mixing chamber with pressure sensor 51100

Extension cable 44259

Adapter Set
Set Adapter .
Set incl.:
Top plate distribution head (EZ54054)
Adapter (EZ54055)
(See Operating Manual: Spare Parts ET)

_______________________________________________________________________________________

C-605 0308
SM 96080-5-02
B 4 5
BÜCHI Pump Unit C-605/C-615
_______________________________________________________________________________________

Service Parts Pump C-605 (5)

Set Fuss Diverse:

Set Feet (4*) 44331
Set Puffer (8*) 44330

Schnellkleber
Set Loctite 406/770 44185
(fast glue and primer)

Set Fittings D4.0 weiss

Set Dichtkonus D4.0 weiss Set Fittings 25* D4.0 white 54044

Set Ferules 25* D4.0 white 54045

(See Operating Manual: Spare Parts ET)

Schlauch fitting set

Solvent valve set Set tube fitting (ET) 44021
(Sorter Box full of useful connecting parts for the tubing’s)

Set solvent fitting (ET) 44854

(Box full of useful connecting parts for the tubing’s)

(See Operating Manual: Spare Parts ET)

_______________________________________________________________________________________

C-605 0308
SM 96080-5-02
B 5 5
BÜCHI Pump Unit C-605/C-615
_______________________________________________________________________________________

Service Parts Pump C-605

C-605-GS-1 Motorsteuerung Electronic:

C-605-GS-1 motor control PCB 44245
(different to C-601)

C-605-GS-2 Schaltnetzteil
C-605-GS-2 power supply PCB 44285
(90V – 250VAC / 65W / 27V)

DC Axiallüfter
Ventilator DC 24V 44189

Gerätesteckdose
Mains socket 44290

Wippschalter
Mains switch 13477

_______________________________________________________________________________________

C-605 0308
SM 96080-5-03
B 1 2
BÜCHI Pump Unit C-605/C-615
_______________________________________________________________________________________

Service Parts Manager C-615

PCB's Electronic:
C-615-GS-1 MC/Connector PCB cpl. 44239
Board A and
Board B cpl.

PCB's

C-615-GS-2 Display PCB 44244

Unterteil Mechanic:
C-615 Lower part Manager 44174

Knopf und Deckel

Fenster Knob and cover 37680 / 37681
Window 44216

Folie
Foil C-615 Manager 44212

_______________________________________________________________________________________

C-605 0308
SM 96080-5-03
B 2 2
BÜCHI Pump Unit C-605/C-615
Prelim. SM 96080, chapter 5
Service M

Service S Service Parts / Matrix

Service M Mechanical Components and Routine Maintenance
Service E Electronic Components and Test Instruction
Service D Electronic Diagrams
BÜCHI Pump Unit C-605/C-615
_______________________________________________________________________________________

Service Mechanic

Description of the mechanical parts

Bezeichnungen der mechanischen Teile:
Description of the mechanical parts:

Mixing chamber with pressure sensor

(only with Pump Manager C-615 usable)
 Distribution head

 Pump head

 Eccentric unit
  Suction Tube (inlet)

 Pressure Tube (outlet)
 Connection tube

   For connection see Operating Instruction!

Before opening the instrument, always disconnect power plug!

_______________________________________________________________________________________

C-605 0803
SM 96080-5-04
B 1 6
BÜCHI Pump Unit C-605/C-615
_______________________________________________________________________________________

Service Mechanic (2)

Pump head and piston guide (old)

Removing the pump head and the piston
piston guide:
C-605 Pumpenkopf und Kolbenführung (alt)
• remove all connections to the pump head
• remove the cover for the pump head
• remove the screws 2*M4/20mm / Pzd 1*80
• remove the pump head cpl. from the housing
>replacing the radial seal, see OI, chapter 7
>replacing the ball valves, see OI, chapter 7
• remove the piston support for the 'back rinsing'
• remove the guide for the piston unit
• remove the screws 2*M3/6mm / Torx T10
• remove the screws slowly and turn by turn
>Attention: watch for spring
>piston unit cpl. can be replaced now

Sketch von Kolbenführung und Pumpenkopf (alt) 1. Eccentric (old type sketch only)
C-601 Kolbenführung und Pumpenkopf
2. Piston unit cpl.
(Sketch only 603)
3. Guide for piston unit
4. Gasket for the piston 'back rinsing'
5. Support for piston 'back rinsing'
6. Radial seal
1 2 3 4 5 6 7 7. Pump head cpl.

Opening the C-605

Öffnen des Gerätes
Removing the top cover of C- C-605:
• remove the screw 1* M4/24mm / Torx T20
>(from the top - marked with No. 1 - see left)
• remove the screws 2* M4/12mm / Torx T20
>(from the bottom - marked with No. 1 - see left)
• lift up the top cover of the C-605
•
>you have access to other parts now

For Part No., see the pages before and/ or in your Operating Instruction!
_______________________________________________________________________________________

C-605 0803
SM 96080-5-04
B 2 6
BÜCHI Pump Unit C-605/C-615
_______________________________________________________________________________________

Service Mechanic (3)

Pump head and piston guide (new)

C-601 Pumpenkopf und Kolbenführung (neu)
Removing the pump head and the piston guide:
• remove all connections to the pump head
• remove the cover at the pump head
• remove the screws 2*M4/20mm / Pzd 1*80
• remove the pump head cpl. from the housing
>replacing the radial seal, see OI, chapter 7
>replacing the ball valves, see OI, chapter 7
• remove the guide for the piston unit
• remove the screws 2*M3/6mm / Torx T10
• remove the screws slowly and turn by turn
>Attention: watch for spring
>piston unit cpl. can be replaced now

Sketch von Kolbenführung und Pumpenkopf (neu) 1. Eccentric unit (new type -sketch only)
2. Piston unit cpl.
3. Guide for piston unit with ‘back rinsing’
4. Supporting ring
5. ---
6. Radial seal
7. Pump head cpl.

Opening the C-601

(see page before)

ATTENTION
The pump head has been modified since March 2008:
• new pump head with new connections
• new back rinsing with different supporting ring
• new guide for piston

For Part No., see the pages before and/ or in your Operating Instruction!
_______________________________________________________________________________________

C-605 0308
SM 96080-5-04
B 3 6
BÜCHI Pump Unit C-605/C-615
_______________________________________________________________________________________

Service Mechanic (4)

Motor / Belt / Tachometer

Elektronik - Ansicht von oben
Removing the motor / belt / tachometer:
>Att.: always mark the positions of the mech. parts!
• remove the screws 4*M4/8mm / Pzd 1*80
from the holder of the motor
>the motor or the motor pulley can be replaced now
>Att.: the pulley for the motor is smaller then the
pulley for the Eccentric!
• remove the screws 3*M4/12mm / Torx T20
from the bottom, holding the Eccentric unit
• lift up the eccentric unit
>the belt can be replaced now
>Att.: check the tension of the belt for refitting
>the hall sensor can be replaced now

Eccentric Unit
C-605 Exzenter - Ansicht von oben
Removing the eccent
eccentric
centric unit:
unit:
• remove the screws 3*M4/12mm / Torx T20
from the top cover of the Eccentric
>upper ball bearing from the Eccentric could be
replaced now with an extraction tool (if defective)
• remove all pump heads as described above
• remove the magnet disc for the hall sensor
• remove the pulley for the belt on the Eccentric
• pull of the pulley (watch for the distance from the
housing)
>the cpl. Eccentric incl. ball bearings can be
pushed out now

C-605 Exzenter - Ansicht kpl.

Attention: Always mark the position of mechanical parts for refitting!

_______________________________________________________________________________________

C-605 0803
SM 96080-5-04
B 4 6
BÜCHI Pump Unit C-605/C-615
_______________________________________________________________________________________

Service Mechanic (5)

Distribution head (old)

Verteilkopf kpl. (alt)
Removing the distribution head:
>Att.: always mark the positions of mech. parts!
• remove the screws 3*M4/12mm / Torx T20
• remove all connection to the distribution head
• lift up the distribution heat
• remove the screws 3*M3/6mm / Torx T10
• clean with alcohol
• dry with pressured air

Distribution head (new)

Verteilkopf kpl. (neu)
Removing the distribution head:
>Att.: always mark the positions of mech. parts!
• remove the screws 3*M4/12mm / Torx T20
• remove all connection to the distribution head
• lift up the distribution head
• remove the screws 2*M3/6mm / Torx T10
• new head can not be dismantled
• clean with alcohol
• dry with pressured air

ATTENTION
The pump head has been modified since March 2008:
• new distribution head
•

_______________________________________________________________________________________

C-605 0803
SM 96080-5-04
B 5 6
BÜCHI Pump Unit C-605/C-615
_______________________________________________________________________________________

Service Mechanic (6)

Troubleshooting

Malfunction Possible cause Remedy

_______________________________________________________________________________________

air bubbles in the hoses ball valves clogged clean with alcohol
dry with pressured air
replace valves

-------------------------------------------------------------------------------------------------------------------------------------
flow rate not ok hoses clogged replace hoses
(after trying to calibrated) ball valves clogged replace valves
gasket defective replace gaskets
leakage check where leak and repair

Note: flow rate can vary up to 10% if you work with low pressure or high pressure!

-------------------------------------------------------------------------------------------------------------------------------------

pressure build up not ok see above see above

-------------------------------------------------------------------------------------------------------------------------------------

leakage of solvent check: see above

where is the leak?
possible cause: connections
see above

-------------------------------------------------------------------------------------------------------------------------------------

_______________________________________________________________________________________

C-605 0803
SM 96080-5-04
B 6 6
BÜCHI Pump Unit C-605/C-615
_______________________________________________________________________________________

Routine Maintenance

Instrument : C-605 / C-615

SNR :
Date :
SW Version :
Sign. :
_______________________________________________________________________________________

Note
This description is addressed to qualified service persons only. It is part of the Service Manual (SM)
and the Operating Instruction (OI). The warnings and descriptions therein must be respected. Before
maintaining C-605 please read chapter 7 of your OI, some maintenance steps are already described!
Remember: Pump C-605 can be run only with Pump Manager connected!

Attention
After the routine maintenance:
Only connect the C-605 to mains supply which is grounded properly! Otherwise the unit will not be
safe and C-605 may not work correctly! Make sure the mains voltage is 230VAC +/-15%!
Never run the pump without solvent connected for more then 3 min.!

Introduction
The following benefits result from a regular routine maintenance operation:
• the safety of operability of the unit is ensured
• faulty functions can be recognized at an early stage
• requirements set by quality management standards and regulations can be used efficiently

Maintenance Intervals
The routine maintenance operation should be carried out at least once a year. The maintenance
operation should be carried out before an OQ (Operational Qualification) is performed (except first
OQ). The maintenance operation should be carried out before a repair as far as possible.

Replacing parts
The service live of some parts are limited to a certain time and should be replaced after this time has
expired. The live time of these parts and all the replacement procedure are described in this Service
Manual! The disposal of parts is described in your OI, chapter 7!

Parts needed
Following parts should be ordered before performing a maintenance operation:
• 3* radial seal for the pump heads .
• 3* ball valve intake (inlet) for the pump heads .
• 3* ball valve delivery (outlet) for the pump heads .
• (see OI) replace all 3 seals always at once .

Tools needed
Following basic tools are needed:
• rag moistened with alcohol to clean housing
• basic electronic tools
• tools supplied with the pump: torx allen wrench T10 and T20, Turix wrench
and torx allen wrench T6 / Philips screwdrivers
_______________________________________________________________________________________

C-605 0803
SM 96080-5-05
B 1 3
BÜCHI Pump Unit C-605/C-615
_______________________________________________________________________________________

Routine Maintenance (2)

Check list
1. Cleaning and visual control
2. Functional Test

1. Cleaning and visual control

Always:
• Cleaning / cleaning the tubing system with distilled water
• Piston 'back rinsing'
• Checking / changing the seals
• Checking / changing the valves
• Checking / changing the suction and the pressure tubing
• Checking the mains earth connections
• Housing and installation

After 3 years:
• clean: as described on the following page
• replace: as described on the following page

Cleaning / Cleaning the tubing system with distilled water

The cleaning is already described in your Operating Instruction, chapter 7!
It is advisable to do the cleaning with distilled water before starting to make a routine maintenance:
• connect a H20 tank filled with distilled water to the input of the C-605
• make a few 'simulations of pumping' to fill and clean all hoses with water
• Attention: Do not forget to connect correctly again at the end of the routine maintenance!

Routine Maintenance - 'Cleaning'  OK  NOK

Piston 'back rinsing'

The piston 'back rinsing' is already described in your Operating Instruction, chapter 7!
Please follow the instruction therein.

Routine Maintenance - 'Piston back rinsing'  OK  NOK

Checking / Changing the seals

Checking / changing the seals is already described in your Operating Instruction, chapter 7!
Please follow the instruction therein.

Routine Maintenance - 'Checking the seals'  OK  NOK

Checking / Changing the valves

Checking /changing the valves is already described in your Operating Instruction, chapter 7!
Please follow the instruction therein.

Routine Maintenance - 'Checking the valves'  OK  NOK

_______________________________________________________________________________________

C-605 0803
SM 96080-5-05
B 2 3
BÜCHI Pump Unit C-605/C-615
_______________________________________________________________________________________

Routine Maintenance (3)

Checking / Changing the tubing

Checking / changing the tubing is already described in your Operating Instruction, chapter 7!
Please follow the instruction therein.

Routine Maintenance - 'Checking the tubing'  OK  NOK

Checking the mains earth connections

• open the top panel of the unit
• check the earth connection of the mains input
• check the earth connection of the housing
• only connect the instrument to mains supply which is properly grounded!
• reassemble the unit

Routine Maintenance - 'Mains Earth Connection'  OK  NOK

Checking the housing and installation

• clean the housing with a rag moistened with alcohol
• connect all hoses correctly again at the end of the routine maintenance
• see Operation Instruction for correct installation

Routine Maintenance - 'Housing and Installation'  OK  NOK

2. Functional Test

After any 'Maintenance Operation' has been done, a test according to the ‘Test Instruction’
described in this SM should be performed!

Follow the Test Instructions:

Function Test

_______________________________________________________________________________________

C-605 0803
SM 96080-5-05
B 3 3
BÜCHI Pump Unit C-605/C-615
Prelim. SM 96080, chapter 5
Service E

Service S Service Parts / Matrix

Service M Mechanical Components and Routine Maintenance
Service E Electronic Components and Test Instruction
Service D Electronic Diagrams
BÜCHI Pump Unit C-605/C-615
_______________________________________________________________________________________

Service Electronic

Replacing the C-605-GS-2 power supply PCB

C-605 Power Supply PCB
• remove all cables from the PCB
• remove the screws 4*M3/5mm / Torx T10 from the
corners of the PCB
•
>check: 1* fuse 4AT
>Power supply PCB can be replaced now

+ UN -
Power Supply
I
Measuring Voltages:
RE
Output -> 27VDC
UN / V RE/ (25°) IN / A PN / W

27 --- 2.5 65

Replacing the C-605-GS-1 motor control PCB

C-605-GS-1 PCB
• remove all cables from the PCB
• remove the nuts 4*M3 from the corners of the PCB
•
>check LED display 'VCC', in the middle of the PCB
>Motor control PCB can be replaced now

Note:
If it is not possible to remove the GS-1 PCB,
one screw M4/8mm / Torx T20 from the bottom
cover may have to be loosened!

Attention:
on the GS-1 side of the electronic chassis,
+ UN -
C-601-GS-1
only 8mm screws are to be used!
I
Measuring Voltages:
RE
Input -> 27VDC
UN / V RE/ (25°) IN / A PN / W

27 --- -- --

Before opening the instrument, always disconnect power plug!

_______________________________________________________________________________________

C-605 0803
SM 96080-5-06
B 1 7
BÜCHI Pump Unit C-605/C-615
_______________________________________________________________________________________

Service Electronic (2)

Replacing the 'Stepping Motor'

Schrittmotor

• how to change the motor is already described in

the pages before

Step motor
Measuring Voltages:
Input -> 24VDC<
UN / V RE/ (25°) IN / A PN / W

24 ~ 2 (U-V) <3 dep.

Replacing the Ventilator

Lüfter

• remove the cable from the PCB

• remove the screws 4* M3/22mm / Pzd 1*80
from the back of the ventilator

+ UN -
Ventilator (with integr. electronic)
I
Measuring Voltages:
RE
Input -> 24VDC<
UN / V RE/ (25°) IN / A PN / W

24 (M) < 0.1 1

_______________________________________________________________________________________

C-605 0803
SM 96080-5-06
B 2 7
BÜCHI Pump Unit C-605/C-615
_______________________________________________________________________________________

Service Electronic (3)

Check on Pump C-605

Check supply voltages:

+
J4 27V +/- 0.5V
MP AGND
+
MP 12V +/- 0.5V
+
MP 5V +/- 0.3V (VCC)
Caution: PCB and pressure sensor are factory adjusted.

Caution:

The pump must not be operated longer than 3 minutes under dry conditions! For adjustments and
check in the pressure sensor electronic, disconnect the pump electrically! Switch off the instrument, if
anything is connected or disconnected! For adjustments and check in the motor control electronic,
the pump must be operated under wet conditions! (suitable solvent or distilled water)

Replacing the mixing chamber with pressure sensor (old)

Alte Mischkammer mit integriertem Druckfühler

Removing the mixing chamber / pressure sensor:
>Att.: always mark the positions of mech. parts!
•

Note:
Mixing chamber/pressure sensor only with
C-605 and C-615!
We advice to replace the mixing chamber with
integrated pressure sensor as a complete unit!
Do not open the pressure sensor!
No Service Parts are available!

Alter Druckfühler

Pressure Sensor C-615

Measuring Voltages:
Input -> 24VDC<
UN / V RE/ (25°) IN / A PN / W

24 bl-sw 1k <0.1 ---

ATTENTION
The pressure sensor has been modified since March 2008:
• new pressure sensor
• do not open the new pressure sensor

_______________________________________________________________________________________

C-605 0803
SM 96080-5-06
B 3 7
BÜCHI Pump Unit C-605/C-615
_______________________________________________________________________________________

Service Electronic (4)

New Pressure sensor

Neue Mischkammer mit integriertem Druckfühler
Removing the mixing chamber / pressure sensor:
>Att.: always mark the positions of mech. parts!
•

Note:
Mixing chamber/pressure sensor only with
C-605 and C-615!
We advice to replace the mixing chamber with
integrated pressure sensor as a complete unit!
Do not open the pressure sensor!
No Service Parts are available!

Adapter Se Adapter set:

• new top plate
• adapter

Alter Druckfühler Fitting the old pressure sensor

on the new distribution head:
• remove the top plate on the new distribution head
• fit the new top plate from the adapter set
• the old pressure sensor can be fitted now

Neuer Druckfühler
Fitting the new pressure sensor
on the old distribution head:
• fit the adapter from the adapter set to the
old distribution head
• the new pressure sensor can be fitted now

ATTENTION
The pressure sensor has been modified since March 2008:
• new distribution head
• new pressure sensor

_______________________________________________________________________________________

C-605 0803
SM 96080-5-06
B 4 7
BÜCHI Pump Unit C-605/C-615
_______________________________________________________________________________________

Service Electronic (5)

Replacing the C-615-GS-1/2 PCB's

PCB
Removing the PCB's:
• remove screws 4*M3/10mm / Torx T10
on the corners of the bottom cover
• lift up the cover
>PCB's can be replaced now

>Check: input 24V/5V/+U

_______________________________________________________________________________________

C-605 0803
SM 96080-5-06
B 5 7
BÜCHI Pump Unit C-605/C-615
_______________________________________________________________________________________

Service Electronic (6)

Troubleshooting Electronic

Malfunction Possible cause Remedy

_______________________________________________________________________________________

C-605 not working at all mains connection missing check mains input
mains switch defective replace mains switch
fuse F1 on power supply PCB check fuse F1
fuse F2 on motor control PCB check fuse F2 ( not fitted )
+12VDC missing check PCB
+ 5VDC missing check PCB

-------------------------------------------------------------------------------------------------------------------------------------

C-605 pump not starting pump controller not connected or defective

-------------------------------------------------------------------------------------------------------------------------------------

-------------------------------------------------------------------------------------------------------------------------------------

C-615 not working at all connection from C-605 missing check connection
+12VDC missing check PCB
+ 5VDC missing check PCB
-------------------------------------------------------------------------------------------------------------------------------------

C-615 Pressure sensor connection from C-615 missing check connection

not working pressure sensor defective replace sensor
check with Sensor Simulator display approx. 28 bar’s
(Simulator not available from Büchi)
C-615 Pressure Sensor Simulator
Mini Din 4 pol
Front View

5 3

8 6

11,8k 26,8k

For more information see also in your Operating Instruction:

Troubleshooting and Maintenance!
See also chapter 4 of this Service Manual!
_______________________________________________________________________________________

C-605 0803
SM 96080-5-06
B 6 7
BÜCHI Pump Unit C-605/C-615
_______________________________________________________________________________________

Service Electronic (7)

Error Messages on C-615

All Error Messages are described in your OI and explained on the display!

For example:
Error 26 : max. Pressure
- Pressure higher then the max. pressure setting!
Check: - Pressure sensor
- Connections
- (release pressure first)

Original Error Messages:

Fehler-Codes des Pump Managers C-615:
Error-Codes for Pump Manager C-615:

#define NO_ERR 0
#define FLOW_ERROR_PUMP_A 01 /* Die Pumpe A kann der gewünschten Durchfluss nicht realisieren. */
#define RM_TIMEOUT_PUMP_A 02 /* Die Pumpe A hat innerhalb des Quittiertimeouts nicht gantwortet */
#define CS_ERROR_PUMP_A 03 /* Die Antwort der Pumpe A ist unsinnig */
#define EEPROM_PUMP_WRITE_A 04 /* Fehler beim Schreiben in das EEPROM der Pumpenelektronik Pumpe A*/
#define HIGH_TEMP_PUMP_A 05 /* Übertemperatur in der Pumpe A */
#define HIGH_VOLTAGE_A 06 /* Zu hohe Netzspannung in Pumpe A*/
#define LOW_VOLTAGE_A 07 /* Zu tiefe Netzspannung in Pumpe A*/
#define EEPROM_PUMP_INVLAID_A 08 /* Ungültige Daten im EEPROM der Pumpenelektronik Pumpe A*/
#define EXT_VOLTAGE_LOW_A 09 /* RS-485-Bus-Spannung zu tief in Pumpe A. */
#define AUX_VOLTAGE_LOW_A 10 /* Int. Hilfsspannung der Pumpenelektronik ausserhalb der Toleranz, Pumpe A */
#define FAN_ERROR_A 11 /* Ventilator in der Pumpe A defekt. */
#define FLOW_ERROR_PUMP_B 12 /* Die Pumpe B kann der gewünschten Durchfluss nicht realisieren. */
#define RM_TIMEOUT_PUMP_B 13 /* Die Pumpe B hat innerhalb des Quittiertimeouts nicht gantwortet */
#define CS_ERROR_PUMP_B 14 /* Die Antwort der Pumpe B ist unsinnig */
#define EEPROM_PUMP_WRITE_B 15 /* Fehler beim Schreiben in das EEPROM der Pumpenelektronik Pumpe B*/
#define HIGH_TEMP_PUMP_B 16 /* Übertemperatur in der Pumpe B */
#define HIGH_VOLTAGE_B 17 /* Zu hohe Netzspannung in Pumpe B */
#define LOW_VOLTAGE_B 18 /* Zu tiefe Netzspannung in Pumpe B */
#define EEPROM_PUMP_INVLAID_B 19 /* Ungültige Daten im EEPROM der Pumpenelektronik, Pumpe B */
#define EXT_VOLTAGE_LOW_B 20 /* RS-485-Bus-Spannung zu tief in Pumpe B */
#define AUX_VOLTAGE_LOW_B 21 /* Int. Hilfsspannung der Pumpenelektronik ausserhalb der Toleranz, Pumpe B */
#define FAN_ERROR_B 22 /* Ventilator in der Pumpe B defekt. */
#define EEPROM_W_C615 23 /* Fehler beim Schreiben in das EEPROM des C-615 */
#define EEPROM_R_C615 24 /* Fehler beim Lesen aus dem EEPROM des C-615 */
#define CS_ERROR_FC 25 /* Die Antwort des Fraktionensammlers ist unsinnig */
#define MAX_PRESS_ERROR 26 /* Der programmierte Maximaldruck wurde überschritten */
#define WATCHDOG_ERROR 27 /* Der Watchdog hat angesprochen (EMV oder SW-Fehler)*/
#define LEVEL_A_ERROR 28 /* Der Füllstandsensor für Kanister A hat angesprochen */
#define LEVEL_B_ERROR 29 /* Der Füllstandsensor für Kanister B hat angesprochen */
#define NO_PRESSURE_SENSOR 30 /* Der Drucksensor ist nicht angeschlossen. */

_______________________________________________________________________________________

C-605 0803
SM 96080-5-06
B 7 7
BÜCHI Pump Unit C-605/C-615
_______________________________________________________________________________________

Test Instruction

Instrument : Pump Module C-605

Instrument : Pump Manager C-615
SNR / Voltage :
SW Version : Pump Manager:
Date :
Sign. :
Test : after repair / maintenance
_______________________________________________________________________________________

Note
This Test Instruction is addressed to qualified service persons only. It is part of the Service Manual
(SM) and the Operating Instruction (OI). The warnings and descriptions therein must be respected.
Before testing the instrument, please read chapter 3 of your OI. The Pump C-601 is not working
without the Pump Controller or the Pump Manager, the Pump C-605 is not working without the Pump
Manager. The SW Version of the Pump Manager can be checked on the display.

Attention
Only connect the instrument to mains supply which is grounded properly! Otherwise the unit will not
be safe and may not work correctly! Make sure the mains voltage is 230VAC +/-15%! Never run the
pump without solvent connected for more then 3 min.!

Preparation
Prepare and connect the unit as shown below!

Test Setup

Test Setup

1 flask filled with solvent 2 input distribution head

3 pump unit 4 output distribution head
5 manometer min. 10 bar 6 collecting flask
(better 50 bar)
7 output hose 8 pump manager

_______________________________________________________________________________________

C-605 0803
SM 96080-5-08
B 1 2
BÜCHI Pump Unit C-605/C-615
_______________________________________________________________________________________

Test Instruction (2)

Check list
1. Function Test
2. Visual Test

1. Function Test

Function Test for Pump Module C-

C-605 with Pump Manager C-
C-615!

Checking and/or calibrating the delivery rate

The controlling and calibration of the delivery rate is already described in your Operating Instruction.

Checking the pressure rate

• connect the C-605 / C-615 according to the Test Setup on page before
- use a filled column or similar for pressure build-up
- connect a manometer min. 10 bar (better 50 bar)
- use distilled water for solvent

• switch on / start the pump

• adjust the flow to approx. 100 ml
• adjust the pressure to approx. 10 bar
> pressure rate can be measured now with the manometer
and compared with the display of the manager
> leaks can be checked while pressure is rising
• switch off pump

Test result - 'Function test'  OK  NOK

Note:
This is only a test for the Pump Module used as a 'stand-alone' unit including the Manager!
Other components from the Büchi Sepacore System should be connected for a complete test!

2. Visual Test

Instrument  OK  NOK
Installation  OK  NOK
Accessories  OK  NOK

_______________________________________________________________________________________

C-605 0803
SM 96080-5-08
B 2 2
BÜCHI Pump Unit C-605/C-615
Prelim. SM 96080, chapter 5
Service D

Service S Service Parts / Matrix

Service M Mechanical Components and Routine Maintenance
Service E Electronic Components and Test Instruction
Service D Electronic Diagrams
BÜCHI Pump Unit C-605/C-615
_______________________________________________________________________________________

Diagrams Pump C-605

C-605-BS-1 Block Diagram SZ044221

C-605-VS-1 Wiring Diagram EZ044289

PS Step M

C-601 – C-605

_______________________________________________________________________________________

C-605 0803
SM 96080-5-09
B 1 2
BÜCHI Pump Unit C-605/C-615
_______________________________________________________________________________________

Diagrams Pump C-605

C-605-ES-1 Motorensteuerung SZ044221

C-605-GS-1 Motorensteuerung EZ044220

_______________________________________________________________________________________

C-605 0803
SM 96080-5-09
B 2 2
BÜCHI Pump Unit C-605/C-615
_______________________________________________________________________________________

Diagrams Manager C-615

C-615-ES-1 CP PCB SZ044236

C-615-GS-1 CP PCB EZ044235

_______________________________________________________________________________________

C-605 0803
SM 96080-5-10
B 1 2
BÜCHI Pump Unit C-605/C-615
_______________________________________________________________________________________

Diagrams Manager C-615

C-615-ES-2 Display PCB SZ044241

C-615-GS-2 Display PCB EZ044240

_______________________________________________________________________________________

C-605 0803
SM 96080-5-10
B 2 2
BÜCHI Pump Unit C-605/C-615
_______________________________________________________________________________________

Electronic-Diagrams

All Electronic Diagrams must be ordered separately if needed!

Please see under the ‘list of contents’ (chapter 0) for Electronic Diagrams available.

_______________________________________________________________________________________

C-605 0803
SM 96080-5-11
B 1 1