¿Qué hay de nuevo en Control de Movimiento,

Kinetix® y Sistemas Inteligentes de

transportación – iTrack & Magnemotion?
®

Hector Fortanel • Technology Consultant

Miguel Orihuela • Team Lead, Architecture & Software
 The Connected Enterprise
Delivers transformational value in productivity and global competitiveness

Faster time Lower total cost Improved asset Enterprise risk

to market of ownership utilization management
Contemporary technologies enhance The Connected Enterprise

Scalable
computing

Security Information
network management
infrastructure & analytics

Integrated
Mobility &
control &
visualization
information
Intelligent
assets

Self-aware & system-aware intelligent assets at core of IoT

 Motion Portfolio
INDEPENDENT CART TECHNOLOGY
iTRAK® and MagneMotion®
• Modular, scalable linear motor
system that allows independent
control of multiple movers
• Ideal for packaging, automotive,
life sciences, logistics industries
SERVO DRIVES
Kinetix® Drives & Accessories
• Broad range of drives from low
power indexing drives to high power,
multi-axis drives
• Integrated motion on EtherNet/IP
• Embedded advanced safety features
SERVO MOTORS & CABLES
Kinetix® Motors & Cables
• Designed to meet the unique needs
of many industries including
washdown applications
• Single or dual cable motor
options available
• Sil2/Pld encoder options
Kinetix 5100® Servo Drive and
TLP Servo Motor System
 Kinetix 5100 Overview 200V Class – released
400V Class – coming November 2020
Full motor support – coming April 2021

Featured Functions Safety

• Hardwire Safe Torque Off
• Built-in electronic CAM function
• Indexing function
• Gearing mode (master and slave)
EtherNet/IP with Device Level Ring (DLR)
• PTO and analog control
• Dual Ethernet ports
• Control mode changes
• No need for additional accessories e.g., eTaps

AOIs Provide Logix User

Experience IOs
• Ease of use via EtherNet/IP • 10 digital input & 6 digital output
versus explicit exchange
• 2 analog input & 2 analog output
messaging
• 2 fast digital input
Multi-Motor Support
• TLP motors – JIS Frame type with 24-bit absolute Aux Feedback port
feedback
• ½ axis feedback
• MP series – supporting migration of Kinetix® 3x0, Kinetix®
6000, Kinetix® 2000 and Ultra 3000 • Dual loop control function
• TL/Y series – supporting migration of Kinetix® 3x0,
Kinetix® 6000 and Kinetix® 2000
• Linear motors – covering most of our linear offer today Auto-Tuning and Vibration Suppression Function
• Encompass™ Partner motors
• Optimize machine performance with less tuning effort
• Open- and close-loop induction motors
• Eliminating vibration without slowing down system response
• Third-party PM motors - with TTL & SinCos feedback

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Kinetix 5700® Regenerative Bus
Supplies and Large Frame Drives
 Kinetix® 5700 Regenerative Bus Supply
Features

Mounting Flexibility Consistent UX

Mount inverters to right Studio 5000® design
and left of the environment software
regenerative bus supply integration and configuration

Right Sized Global Performance

Wide power range in DC-bus regulation across
bookshelf zero stack format wide input voltage and low
harmonic operation

Reduced Footprint Integrated L-C Filter

Power dense Four Modules: Integrated harmonic filter
design supporting 35…207 A continuous DC reduces wiring and
Kinetix® 5700 servo output current components required for
systems complete solution

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 Kinetix® 5700 Large Frame Inverters
Features

Advanced Safety Capable

Kinetix® 5700 Common
Safely monitor speed, direction,
Bus Capability
and position

Advanced Tuning
Common Format Improve performance and
Bookshelf zero stack format minimize tuning

Reduced Footprint Kinetix® 5700 Motor

Power dense 90 kW and 112 kW Control Core
design supporting STO and Advanced Safety Native application
Kinetix® 5700 systems capabilities for synchronous
and asynchronous motors
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Kinetix® Rotary Servo Motors
Kinetix® VP-Series Motors
Kinetix ® VPL Low Kinetix ® VPF Food
Meet Your Application Needs
Inertia Servo Motor Grade Servo Motor • Kinetix® VPL low inertia servo motors feature low inertia
rotor, optional shaft seal, optional holding brake
for dynamic applications.
• Kinetix® VPC continuous duty servo motor features a
cooling fan, shaft seal, upsized bearings, foot mount,
and implements interior permanent magnet technology
for IE4 energy efficiency and increased max speeds
• Kinetix® VPF food grade servo motors feature food
grade white paint, stainless steel shaft and fasteners,
and food grade and REACH-compliant shaft seal
grease
• Kinetix® VPH hygienic servo motor features 316 grade
Kinetix® VPC stainless steel housing, IP69K environmental rating,
Kinetix ® VPH Hygienic
Continuous Duty Servo Motor
design per EHEDG guideline, 3A & NSF certification,
Servo Motor SIL 2 safety-rated feedback
Kinetix® VPH Hygienic Servo Motor
Hygienic Design
• Smooth surface design to reduce
Safety and Standard Feedback
liquid collection
• Absolute single-turn digital encoder
• 316 grade stainless steel housing
• Absolute multi-turn digital encoder, SIL 2 (PLd)
• Welding technology to eliminate
rated
a potential ingress point on
housing
Single Cable
On-motor cable comes with
Chemical Resistance for connector or flying lead at
Harsh Environments drive end

Broad Range of Options

• Six different frame sizes
Full System Compatibility • Two voltage classes
• Natively attached to Kinetix 5500 and
Kinetix 5700 servo drives
• Air-purge compatible with existing purge kit
• Compatible with existing single cable
Kinetix® Single Cable Product
Family Expansion
 2090-CS Halogen Free PUR & PVC Single DSL Cable
Extending to Meet Customer Needs New options
• Standard, non-flex option for 10, 8, and 6 AWG
Smaller cables with reduced bend radius
• Standard, non-flex extension cable with brake
• A smaller bend radius can help reduce machine size
for all AWGs
• 5x OD static bend radii
• 18, 14, 10 AWG only offered in ‘DG’ for 01…50
• 7x OD continuous flex bend radii
m lengths
• Smaller outer diameter (OD) cables
• No ‘DE’ or ‘DF’ option = Reduced # of
stocking SKUs
Quality and familiarity
Scalability
• Kinetix® 5700/5500 servo drive
• Additional choices for applications
and VPx motor + VPAR actuator
that do not require a UL Listed Bulk,
system tested and validated
PLTC-ER Tray Rating, or FT4
• Same user experience, product
• UL Recognized per UL 758
reliability and cable matching as
AWM
the original TPE single cable
• CSA FT1 Vertical Flame Test
• 90oC rated temperature
Connect better to your enterprise
Environmentally friendly
Using a single cable for power and feedback
Halogen free, flexible cable design
reduces setup time, downtime and the number of
with PUR (IEC 60754-1 compliant)
parts that need to be managed
Motion Analyzer and
Kinetix® Encompass™ Partner
Program
Motion Analyzer Capabilities
Select, Size, Analyzer, and More

Share
Material
Unwinder
Project

Kinetix® and Studio 5000®

PowerFlex® Logix Designer
Participate

ProposalWorks™
Contribute
Products Library Motion Collaborative Performance Tool
Utilize Rockwell Store projects and Definition Environment Analysis Interaction
Automation and reusable Create in profile Share projects and Review solutions Import and export
participating components in the editor or with motion elements in for requirements data to/from other
Encompass cloud application real-time with other and ideal Rockwell
Partners templates users performance Automation
software tools
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Desktop Platform
Product Announcement

Motion Analyzer Desktop Application

• Native Desktop Application
• Offline Functionality
• Optimized GUI and Performance
• Complementary to Motion Analyzer Online
• Windows 10 Compatible Only

PUBLIC | Copyright ©2020 Rockwell Automation, Inc. 17

Encompass™ Partner Program + Motion​

More info @ AB.COM

Sales & Partners
Encompass Product
Partners​
Linear Motion Portfolio
Linear Motion Portfolio Full Integration with
Full Linear Motion Portfolio available Kinetix® Drives !!!

Linear Motors Linear Stages / Thrusters Linear Actuators

• High levels of acceleration and servo
responsiveness to increase throughput
• No mechanical wear items results in
highly reliable motion
• Varying degrees of payload for high
thrust force applications
• Provide an out-of-the-box precise two-
dimensional linear motion solution
• Flexible, efficient servo controlled
rod actuation
• Fully assembled, ready to install
• Clean, energy-efficient alternative
to pneumatic and hydraulic actuators

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LDL / LDC Linear Motors
Applications:
• Integration into OEM machines
• Rockwell Automation custom solutions

LDC Motor (iron core – high force density)

• 5 frame sizes
• Optional cooling plates
• Peak force: 5,240 N (1,179 lbf)
• Max. velocity: 10 m/s (33 ft/s)
LDL Motor (ironless – smooth operation)
• 3 frame sizes and 2 magnet thickness options
• 230V only
• Peak force: 1,970 N (444 lbf)
• Max. velocity: 10 m/s (33 ft/s)

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LDAT - Linear Thrusters
Applications:
• Packaging machines
• Pick-and-place axis
• Horizontal wave conveyors

• Direct drive linear motor

• High velocities up to 5 m/s (196 in/s) and accelerations up
to 49 m/s2 (160 ft/s2)
• Peak forces ranging from 168...5469 to N (40…1,225 lbs)
• Stroke lengths from 100…900 mm (4…35 in)
• 230V and 460V available
• Optional brake available

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MPAS / CHPS Linear Stages
Applications:
• Heavy loads
• Large moment loads
• Custom solutions

• Direct drive linear motor or ballscrew

• Peak force up to 1,212 N (270 lbs)
• Velocities up to 5 m/s (196 in/s)
• Stroke length 120…1,020 mm (4.7…76.4 in)
• Bidirectional repeatability:
• MPAS: ± 15 µm (linear motor) or ± 60 µm (ballscrew)
• CHPS: ± 1 µm (linear motor only)
• Accuracy:
• MPAS: 100 µm + 20 µm/m (linear motor) or 60 µm + 167
µm/m
• CHPS:+/- 3 µm/25mm ±10 µm/300mm
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MPAR / VPAR Linear Actuators
Applications:
• Electric replacement for pneumatic cylinders and actuators
• VPAR now available for lower installations costs

• 3 frame sizes
• In-line and parallel configurations
• Ballscrew
• Brake available
• 230V or 460V
• Max force: 2,500 N (562 lbs)
• Max velocity: 1,000 mm/sec (39.4 in/s)
• Stroke length: 100…800 mm (4…32 in)
• VPAR has single-cable connection

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MPAI Heavy-Duty Linear Actuators
Applications:
• Electronic replacement for hydraulic cylinders and actuators
• Ex: Security gate barrier actuator

• 4 frame sizes
• Ballscrew or roller screw
• 230V or 460V
• IP67 environmental rating (static)
• Max force: 1,450…14,680 N (325…3,300 lbs)
• Max velocity: 559 mm/sec (22 in/s)
• Stroke length: 76…450 mm (3…17.7 in)
• Optional food-grade white paint / 300 series SS option

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Intelligent Track Systems –
Benefits & Portfolio
 Independent Cart Technology Portfolio
MagneMover® Lite
• Intelligent conveyor system for
light payloads (<10 kg)
• Easy design and setup
• Flexible, modular, and scalable
• Simple programming and
control of 1,000s of carts
iTRAK®
• Intelligent propulsion and control system • Intelligent positioning and
• Payloads from 10s to 1,000s of kilograms flexible conveyor system
• Flexible, modular, and scalable • Deterministic closed loop servo
• Simple programming and control of 1,000s of carts performance
• Automatic synchronization with
other motion axes
• High dynamic performance and
force
iTRAK® Portfolio
 iTRAK® Portfolio

iTRAK® 5730 iTRAK® Medium Frame iTRAK® ETO

• Small footprint
• 50 mm mover pitch
• 36 N Cont., 100 N peak force
• Designed for component &
system sell
• Ideal for primary packaging and
small manufacturing & assembly
• Oval and rectangular shape
• Scalable motor modules & movers
• From 88 N peak to 793 N peak force
• Large systems up to 100 m & 250 movers
• Perfect fit for higher payload applications
• Liquid cooled motor modules
• Heavy payload mover
• Large radius curve
• Full customization available

Full Scalability & Interoperability

iTRAK® 5730 Small Frame

Small footprint Applications Safety Integration

• True 50 mm Mover Pitch
• Lower Payloads
• Oval Shape
• 3 Orientations
• Stainless Steel Rail Design
• CIP Safety
• STO & SS1, SIL 3, PLe
• Safety Zones on the Track
iTRAK® 5730 – Integrated Safety
CIP Safety

• Safe Torque Off, Stop Category 0

• Safe Stop 1, Stop Category 1
• Safety Rating: SIL 3, PLe
Safety Zone
Section X • Section-based safety allows to create
Safety Zones
• Motion control can continue outside
Safety Zone
 iTRAK® Solution
ICT LIBRARIES EMULATE 3D ANALYTICS WIRELESS
POWER
ICT Libraries & Simulation
ICT Libraries & Simulation
STANDARDIZED OBJECT-
ORIENTED PROGRAMMING
• One library for all ICT solutions
• Application-centric, flexible,
modular objects fully tested and
documented
FASTER PROJECT EXECUTION HIGH-LEVEL SYSTEM ANALYSIS
• One workflow from sizing to • Proof of principle
virtualization
• Throughput
• Complete system visualization
• Interaction with external
• Export Logix code to real products, e.g. robots
controller while leveraging ICT
Libraries
MagneMotion® Updates
MagneMover® LITE: High Payload
• New puck (cart) type and switches for MagneMover® LITE (ML)
• Uses rolling versus sliding friction on railed ML motors
• Increases payload over sliding puck
• Single cart = 2.5 kg, Tandem = 10 kg Single Wheeled Cart
• Wheeled pucks are designed for use with standard MagneMover® LITE
straight/curve motors and high payload switches.
• Speed through switches and curves limited depending on payload

Single Wheeled Cart Tandem Wheeled Cart Tandem Wheeled Cart

Payload [kg] 1.0 2.5 2.0 10.0
Max Velocity
2.0 2.0 2.0 2.0
(Straight) [m/s]
Max Velocity
2.0 1.4 2.0 1.0
(Curve/HP Switch) [m/s]
Max Acceleration [m/s²] 2.0 1.5 2.0 1.5

High Payload Switch

Wide Vehicle Feature
• Manages collision avoidance in and around curves and switches based on vehicle size inputs
• Accounts for symmetric and asymmetric overhangs in both dimensions
• Looks three motors ahead including through switches
• Eliminates majority of previous single vehicle areas and manual programming
Platooning Feature
• Enables quicker exchange time at stations by eliminating brick wall headway
• Lead vehicle is identified, and (X) vehicles follow at fixed pitch
• Eliminates SYNC IT™ for majority of high throughput stations

Tradition Brick wall Exchange

Platooning Exchange
Place Holder for Traditional Brickwall exchange
QuickStick® HT 5700 Drive
New motor drive based on Kinetix® 5700 architecture and components:
• Throughput
• Maximum speed 5+ m/s
• Functional safety
• Safe Torque Off (wired) | SIL3/PLe
• Complete solution
• Compatible with Kinetix 5700 power products
• Compact – Optimized for panel mount
• Lower cost
• Direct product cost savings
• Reduced cabinet size savings
• Ethernet communication
• Compatible with existing QuickStick HT motors (stators)

Existing QuickStick HT Motor

 NC-S Node Controller
• NC-S replaces discontinued NC-12
2U
• Supports (16) serial ports in same height as NC-12 (12 ports)
• Mounting: 19” Rack Mount | DIN | Wall Mount
• Input Power: 24…48V DC Same as NC-12
1U
• Power Connector: M12
• Ports: (8) RS422 Serial (M8)
 Hector Fortanel • Technology Consultant
Miguel Orihuela • Team Lead, Architecture & Software