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Study On Different Laboratory Equipments of A Modern Dye House
Study On Different Laboratory Equipments of A Modern Dye House
Study On Different Laboratory Equipments of A Modern Dye House
House
Study on Different Laboratory Equipments of a Modern Dye
House
Rofiquzzaman Raju
Chittagong Textile Engineering College
Contact: 01714419781
Email: rtextile.finance@gmail.com
Introduction:
Satisfaction of customer demands is the quality of a product. It is the extent of excellence of a
product that indicates that whether it meets the customer ultimate demand or not. As textiles, an
integrated word is related to different segments and each segment is responsible to meet up the
requirements of subsequent segments and finally the ultimate user. Dyeing, the process of
coloring textile materials with some medium. It is the section in which raw fabrics are dyed with
coloring materials i.e. dyes in some medium i.e. water along with several chemicals. Fabrics are
colored as per the buyer requirements. Before going to the bulk production, a sample fabric is
dyed in the dyeing lab. If the desired shade is produced here then it is go for bulk production at
large amount. However, primary recipe to develop particular shade is prepared here and then
finally implemented in the production section. A standard quality lab provides all opportunities
to produce particular shade without any disturbance. Besides, the different tests are done in the
physical lab to evaluate the different parameters of dyed fabric. Tests conducted in the physical
lab basically based on the buyer requirements. During testing, different types of testing method
are followed which is varied from buyer to buyer. To learn this, an observation was done at
ECHO-TEX LIMITED; an export oriented apparel industry produces all types of knitting
garments. In this article, discussion will be done on dyeing lab of that factory.
Objects:
To know the different chemicals and equipments used in the dyeing lab.
To understand about the different test carried out in the physical lab.
To know the responsibility of different managerial designation in the dyeing lab.
Understanding the function of different machineries used in dyeing lab.
Factory Agenda:-
1. Name of the Project: ECHOTEX LTD.
2. Location: Chandra pallibidyut, Kaliakoir, Gazipur.
3. Established year: 2003
4. Status:100% Export Oriented Knit composite
5. Project cost : TK. 2500 crore
6. Production capacity: 2100000 pcs/month
7. Man power: 7000 people
Layout of the Dyeing lab:-
Machine No. 03
Specification of the machine:
Machine No.04
Specification of the machine:
Machine No.05
Specification of the machine:
Machine No.06
Specification of the machine:
Machine No.07
Specification of the machine:
Machine No.08
Specification of the machine:
Machine No.09
Specification of the machine
Machine No.10
Specification of the machine:
Machine No.11
Specification of the machine:
Testing parameters:
Name: Crockmeter
Test parameters:
Machine No.03
Specification of the machine:
Conditioning: Put the sample in table for 4 hrs for conditioning before starting test.
Cut the sample 50x50 cm & benchmark should be 35x35 cm.
Stitch the sample (3 sides) by over lock sewing machine.
Put sample in washing machine and run according to buyer’s choice.
Shrinkage calculation:
31.5 + 31 + 30.8
After test: Inside measurement= ........................... = 31.1cm
3
Conclusion:
The dyeing lab machineries are varied from factory to factory. The Devine Fabrics dyeing lab is
well equipped with different machineries along with necessary chemicals by which various types
of lab dip can be developed and a number of tests are done in the physical lab with assured
quality. All the equipments are sufficiently enough to meet the buyer requirements successfully.
But all the tests cannot be conducted here.