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Proposal of A Photovoltaic AC-Module With A Single-Stage Transformerless Grid-Connected Boost Microinverter (STBM)
Proposal of A Photovoltaic AC-Module With A Single-Stage Transformerless Grid-Connected Boost Microinverter (STBM)
fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TIE.2017.2750611, IEEE
Transactions on Industrial Electronics
0278-0046 (c) 2017 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
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Transactions on Industrial Electronics
of solid-state devices, has motivated the development of the the good results presented, one must observe that when high
proposed Single-Stage Transformerless Boost Microinverter decoupling capacitors were not deployed, a switched DC
(STBM). The structure presented in [10] and illustrated in Fig. power supply was used instead of real photovoltaic modules or
1 was developed for stand-alone application. The main solar emulators. In Section IV these works are also compared
operational feature observed is the high output voltage gain, with other topologies taking into account the number of
since it affords Boost operating mode with totally controlled switches, the number of power processing stage and others
sinusoidal output voltage and input inductors currents, without performance indicators.
using any transformer, neither High Frequency (HF) nor Low Finally, to present the work developed, this paper is
Frequency (LF). Additionally, it has reduced number of organized as follows. In Section II the authors describe the
switches and diodes. three operational stages. In Section III the authors present the
Modified P&O “Gama” MPPT Algorithm, which is based on
the disturbance of the reference current of Boost inductors.
The method used to obtain the grid-current reference Iref grid is
also presented as well as the modeling of the STBM and the
design of the P-Res current controller. In Section IV the
authors present the main experimental results corroborating to
the theoretical approach. Additionally, considering that the
leakage current is a major concern in transformerless inverter
Fig. 1. Single-stage Transformerless Boost Inverter for stand-alone topologies, preliminary analysis is also included. The results
application. of experimental evaluation of the leakage current are
presented and compared to related works found in the
The main contribution of this paper is to propose the
specialized literature.
STBM, shown in Fig. 2(a) that was designed and evaluated
considering the grid-tied application. A wide supply voltage
II. OPERATING PRINCIPLE
range can also be afforded, making the proposed inverter
suitable for AC-Module applications and/or photovoltaic The operating principle of the proposed STBM can be
systems where various configurations of PV modules in series understood based on Fig. 2(a). Basically, the control strategy
and/or in parallel connection can be used. Therefore, follows two rules, i.e: PV array voltage control through the
commercial ac voltage of 127 Vrms can be provided to local Boost inductors current imposition, and grid current control
loads or the mains supply from a low voltage supply. through the output capacitor voltage imposition. As shown in
The STBM is different from the previous one (Fig.1) in Fig. 2 (b), the Current Control Strategy is based on the current
terms of its control structure, which was developed imposition on inductors L1 and L2, given by IREF* variable,
exclusively for this CSI topology, highlighting the which is the control signal necessary for generating a current
implementation of the Modified P&O “Gama” MPPT with shape analogous to the ac instantaneous power
algorithm; the establishment of a novel operating principle waveform. It is used for both inductors, and its amplitude is
with just three stages for each half-cycle; the PLL (Phase- adjusted by the MPPT algorithm that will be described in
Locked Loop) digitally implemented; and the design of a grid Section III (Boost1 and Boost2 operational stages, for positive
current control that depends on the output capacitor voltage and negative half-cycles, respectively). The Voltage Control
imposition for injection of active power into the grid, ensuring Strategy provides the VREF variable, which is the control signal
a high power factor, low THDI and high efficiency. Besides, in necessary for adjusting the amplitude, frequency and
this paper, it was performed the average state space modeling waveform of the output capacitor voltage VC, as illustrated in
of the converter structure for defining the best grid current Fig. 2(c) (V+ operational stage).
controller using the Proportional-Resonant (P-Res). In synthesis, we have:
Concerning the converter topology, two Boost inductors L1 The control variable C+ defines when the half-cycle
and L2 are used in a single-stage topology and was added the of the output voltage is positive (C+ = 1 and C- = 0,
coupling inductor to the grid Lgrid. Each one operates in its enabling switches S1 and S4) or negative (C+ = 0 and
respective half-cycle of the sinusoidal output voltage C- = 1, enabling switches S2 and S3) and is generated
waveform. While the proposed STBM injects sinusoidal through the comparison between VREF and 0.
energy into the grid, the second harmonic component is The control variable V+ defines when is required to
reflected on the side of the PV source. For assuring low PV increase (V+ = 1 or V- = 0, enabling switches S1 and
array voltage ripple (lower than 8.5%) with the aim of not S4) or decrease (V+ = 0 or V- = 1, enabling switches
compromising the MPPT efficiency (higher than 98%), a high S3 and S4) the output voltage VC and is generated
decoupling capacitor (3mF) connected in parallel to the PV through the comparison between VREF and VC.
array is required (CPV). This issue can also be found in The control variable Boost1 defines when is required
important papers recently published [3], [4], [6], [8], [9], [11], to increase (Boost1 = 1, enabling switches S1, S3 and
[13] showing that high decoupling capacitors is an inherent S4) or decrease (Boost1 = 0, enabling switches S3 and
characteristic of single-stage solar inverter topologies. Despite S4 or switches S1 and S4, depending on the operational
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This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TIE.2017.2750611, IEEE
Transactions on Industrial Electronics
stage), the inductor L1 current and is generated requirement for increasing the output voltage magnitude.
through the comparison between signals IREF* and IL1 The schematic diagram of the microinverter with the
(for the positive half-cycle). Modified P&O “Gama” MPPT algorithm generating the
The control variables described above define the required variable IREF* and the grid current control loop is presented in
switching patterns summarized in Table I and illustrated in Fig. 2(a). In this figure is possible to verify that the reference
Figure 3. For example, for the positive half-cycle of the grid current is subtracted from the grid current. Then, the resulting
voltage, and Boost1 and V+ operational stage (Case 1), the error goes through the proportional, integral and resonant parts
switches S1, S3 and S4 are enabled, because it is a combination of the controller (P-Res). The results are added generating a
of three enabled variables (C+, Boost1 and V+). reference voltage for the STBM output voltage (VREF). The
For the STBM operating connected to the grid, a third reference voltage has a sinusoidal waveform and is in
operational stage has been added, which is illustrated in synchronism with the ac grid voltage. This reference is
Fig. 2(d). Therefore, if the control signals V+ and Boost are adjusted by the controller in order to inject a sinusoidal current
disabled, the reference signals IREF* and VREF are adjusted for into the grid.
decoupling the input circuit from the output since there is no
(a)
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This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TIE.2017.2750611, IEEE
Transactions on Industrial Electronics
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Transactions on Industrial Electronics
Boost2 is changed. The higher the current imposition Fig. 6. Block diagram for obtaining the reference current Iref grid for the
injected current control loop based on the power generated by the PV
performed in the respective Boost inductor the lower will be array.
the voltage VPV amplitude and, vice versa, since more power
from the PV array is required. C. STBM Modeling
The operating principle of the MPPT algorithm is presented The proposed grid-connected STBM modeling was made
in the flowchart of Fig. 5. After the measurement of VPV using the Average State Space technique, considering the
voltage and IPV current, and obtaining the PV array power PPV, Boost1 and V+ operational stages and its respective circuits,
the proposed MPPT algorithm perturbs the Gama variable for for the positive half-cycle of the grid voltage. The transfer
ΔI equal to 0.1. function relating the grid injected current
with the output capacitor voltage is given by (2). This
function is necessary for modeling the current controller,
which is presented in the next topic.
1
(2)
.
D. Grid Current Controller – Design of P-Res Controller
The proportional resonant controller (P-Res) type II has
lower sensitivity to variations in grid connection impedance.
This controller has the advantage compared to an ordinary PI
compensator of tracking the sinusoidal current reference to be
injected into the grid with zero steady-state error, which would
not occur using an ordinary PI compensator. It has this
capability once the gain is high at the grid frequency (center
frequency) and has a transfer function equal to the Laplace
transform of a generic sine. It is known that the error is equal
zero when placing a reference model in the control process
gain. [15]. The respective transfer function is given
by (3). The parameters presented in Table II were determined
Fig. 5. Flowchart of the Modified P&O “Gama” MPPT algorithm.
adjusting its gains through trial and error.
B. Reference Current Iref grid Definition as a Function of 2. . . .
(3)
PV Array Power 2. . .
The current reference to be injected in the grid depends on where and are PI (Proportional-Integrator) compensator
the available power in the PV array, which is evaluated and gains; is the angular resonance frequency for the grid
tracked by the MPPT algorithm. For obtaining the waveform frequency (60 Hz); is the damping factor; regulates the
of grid reference current, the controller requires the peak value width of the resonant peak ( . ).
of the current to be imposed in the coupling inductor Lgrid [14].
TABLE II
Therefore, considering the input power (PPV) equal to the P-RES CONTROLLER PARAMETERS
output power Pgrid, i.e., disregarding any losses, and that the Parameters Value
injected current is in phase with the mains voltage, it is 40
obtained (1). 300
377 rad/s (60 Hz)
√2. . Damping Factor 0.025
(1)
9.425 rad/s (1.50 Hz)
where is the grid reference current peak value, is the
PV array current, is the PV array voltage and is Since the proposed STBM is a single-stage CSI structure, is
the RMS grid voltage. Figure 6 illustrates the block diagram required the control of the output capacitor voltage, composing
for generating the reference current Iref grid, which peak value an internal voltage loop. Therefore, the power flow to the grid
follows the previously defined conditions and it is multiplied can assured. Although the proposed control strategy is not
by a sinusoidal waveform obtained from the PLL control loop commonly used, it can control the variable ILgrid with low
output with the purpose of phase and frequency THDI, through the outer current control based on P-Res. This
synchronization to the grid. controller defines the Vref, which is a sinusoidal voltage
reference, as portrayed in the block diagram illustrated in
Fig. 7. This reference voltage is compared to the sensed output
capacitor voltage VC in the hysteresis control loop that has
unitary gain (internal voltage control loop). One can note that
the higher the imposed voltage on the output capacitor, the
greater will be the grid current amplitude and, vice-versa,
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This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TIE.2017.2750611, IEEE
Transactions on Industrial Electronics
keeping the power flow from the inverter to the grid. One can prototype developed in laboratory, highlighting the power
also observe that the impedance between the output capacitor circuit board and the Solar Array Simulator (SAS) E4361A
and the mains voltage is given by the coupling inductor from Keysight® used during the initial stage of tests. The first
( . and by the local loads connected prototype was assembled with the heavy and bulky inductors
to the point of common coupling (PCC). and electrolytic capacitors available in laboratory. Obviously,
Figure 8 shows the frequency response of the P-Res for implementing a smaller final product more efforts are
controller cascaded with the transfer function in required for restructuring the hardware. It is estimated that the
new prototype will have the following specifications:
open loop. One can identify the P-Res controller has the
300x340x100 mm and weight of, approximately, 10 kg. The
characteristic response of a bandpass filter tuned to the central
Boost inductors will be redesigned with a toroidal core, with
frequency equal to 60 Hz (grid frequency). Moreover, one can
lower inductance not compromising is performance. It is well
verify that the response gain margin is infinite and the phase
known that electrolytic capacitors are responsible for lowering
margin is 88.7 degrees at 708 Hz. During the experimental
the lifetime of the inverter and a solution is using film
evaluation using the DSP, the P-Res Type II controller proved
capacitors that can provide a long lifetime and high reliability
to be very robust after being tuned at the grid frequency and in
[11].
its respective operating point (nominal output current, ILgrid).
The second part of the tests was carried out under real
operating conditions of irradiance and PV module temperature.
In Fig. 9(b) is shown a picture from the rooftop of the
laboratory where are installed the PV modules used in the
experimental tests. From 48 PV modules installed, only two
Fig. 7. Block diagram of the control loop of the injected current into the from Amerisolar 250 Wp were used.
grid.
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Transactions on Industrial Electronics
(a) and (b). For validating the proposed Modified P&O “Gama” MPPT
algorithm, was performed a partial shading in just one of the
two PV modules from the Amerisolar array (250Wp each), as
shown in Fig. 12 (a). The weather conditions of this test were
at 1033W/m2 and modules temperature at 55.1ºC. Both
modules are connected in series, being the string characterized
using the Solar I-V from HT Instruments® and the collected
data were inserted in the SAS for testing this condition. The
resulting I-V and P-V curves are presented in Fig. 12 (b),
which also shows the inverter extracting the maximum power,
which is the red dot on the I-V curve (Pmax = 309.05 W).
(a)
(a)
(b)
Fig. 12. (a) Partial shading in just one Amerisolar PV module of the
(b) array and (b) the resulting I-V and P-V curves, showing the inverter
Fig. 10 STBM fed by SAS configured with two 245 Wp Yingli PV extracting the maximum power indicated by the red dot in the I-V curve.
modules operating at 25ºC and 1000 W/m2: (a) Grid voltage, injected
current and Boost inductors currents; (b) I-V and P-V curves and MPPT B. Leakage Current Evaluation
efficiency. As well known, there is a parasitic capacitance (CP) formed
For illustrating an irradiance transition, the SAS equipment between the terminals of the PV array and the module frame
was configured with I-V and P-V curves from two Yingli which is generally grounded. Due to the electric potential
YL245P-29b connected in series operating at 25 ºC. The difference (common mode voltage) imposed by the inverter
transient irradiance test was made for a variation from switching actions [16], a leakage current may flow through the
600 W/m2 to 1000 W/m2, presented in Fig. 11, increasing the galvanic connection between the grounding of the PV array
injected current amplitude and the available PV power. and the grid. Accordingly, as observed in [17] and considering
the case of a PV array, it is formed a resonant circuit between
the parasitic capacitance, the output filter, the inverter and the
grid impedance. This current flowing through the system can
increase the system losses, rising the electromagnetic
interference (EMI), causing safety problems and distortions in
the injected current into the grid [18]. The German standard
DIN VDE 0126-1-1 states that if the leakage current is greater
than 30 mA (rms), the inverter must be disconnected from the
grid within 0.3 seconds.
The CP of polycrystalline silicon PV modules is estimated at
50 and 150 nF/kW and up to 1μF/kW for thin film modules
Fig. 11. Irradiance step from 600 W/m2 to 1000 W/m2, showing the grid considering both for large ungrounded PV arrays [18]-[19],
voltage and injected current. Below, are shown the PV array voltage depending on environmental conditions. Considering that the
and current. STBM operates with a PV array of 500 Wp (two 250 Wp PV
modules connected in series), the CP was set to 50 nF, as
The STBM converter was also tested under partial shadings shown in Table VI.
that can be caused by nearby buildings, trees, among others. The proposed STBM topology presents two operational
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This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TIE.2017.2750611, IEEE
Transactions on Industrial Electronics
stages (freewheeling) in which is blocked the connection conditions, i.e., using two Amerisolar PV modules installed at
between the PV array and the output filter including the grid, the laboratory roof as shown in Fig. 11 (a) and the results are
i.e., the dc decoupling method is applied as illustrated in presented for irradiance at 864W/m2, PV modules temperature
Figs. 2(b) and (d). Therefore, these stages can avoid the high at 50ºC and ambient temperature at 35ºC. The leakage current
frequency variations of common mode voltage on the parasitic measurement has been performed on the ac side that is
capacitance (VCP) through the leakage current path connected to the grid via the line and neutral conductors
interruption, minimizing it. This technique is also applied in (127 Vrms). Both line and neutral conductors were involved in
transformerless topologies, such as Highly Efficient and the current probe from Tektronix (A622). The experimental
Reliable Inverter Concept (HERIC), H5 and H6. The STBM results presented in Fig. 15 shows that the leakage current of
can be simplified as the equivalent circuit shown in Fig. 13 the proposed topology has 22.9 mA (rms), which is in
[20]-[21], presenting the ground current path. accordance to DIN VDE 0126-1-1. It is important to
emphasize that the frame of PV modules used in this test was
grounded, reducing the CP and hence the leakage currents [18].
For comparing the analyzed transformerless topologies
presented in Section I and the ones studied in Section IV, i.e.,
H4 (conventional H-Bridge); HERIC; H5; H6; Six Switches
and Two Diodes transformerless inverters [20]-[21]; and,
Fig. 13. Equivalent circuit for the STBM showing the leakage current
finally the proposed STBM, Table V shows the parasitic
ICm path. capacitance CP used in the tests, number of switches and
It is known that the common mode voltage VCm of the power stages, measured leakage current and the maximum
inverter is the average of voltages VAN and VBN in relation to efficiency.
the ground according to (4). According to renowned reference [22], transformerless
topologies were exclusively developed by manufacturers for
(4)
2 increasing the efficiency and maintaining the ICm and dc
In case a VCm variation occurs, the leakage current will flow current injection in the safety limits, such as H5 and HERIC.
through the ground path of the parasitic capacitance CP to the However, the STBM is a novel single-stage topology and
grid, as illustrated in Fig. 12. In Table IV is presented the presents similar results, as depicted in Table V. For example,
common mode voltage determined for each operational stage, the topology HERIC presented, through simulation analysis,
considering the positive half-cycle: Boost1 and V+, V+ and V-. 132 mA rms and STBM presented 198 mA rms. Obviously, in
One can observe that Cases 1 and 3 present a common mode order to develop a commercial equipment, the authors would
voltage of -VC/2, where VC is the output capacitor voltage have to deploy more efforts for mitigating the leakage currents
being the sum of -VC and -VL1, since it is a CSI topology. Case as required by standard DIN VDE 0126-1-1.
2 presents a common mode voltage different from the previous
ones, generating a positive voltage of VC/2, where VC is the
output capacitor voltage being the sum of VPV and VL1.
TABLE IV
COMMON MODE VOLTAGE FOR EACH OPERATIONAL STAGE (POSITIVE
HALF-CYCLE)
Operational Stages Common Mode Voltage
Case 1: Boost1 and V+ ⇒
2 2
Case 2: V+ ⇒
2 2
Case 3: V- ⇒
2 2
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This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TIE.2017.2750611, IEEE
Transactions on Industrial Electronics
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This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TIE.2017.2750611, IEEE
Transactions on Industrial Electronics
0278-0046 (c) 2017 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
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Transactions on Industrial Electronics
Lucas S. Garcia was born in Araraquara, São establish research and education activities with regard to power
Paulo, Brazil, in 1984. He received the B.Sc., electronics.
M.Sc. and Ph.D. degrees in electrical His research interests include high-frequency power conversion,
engineering from the Universidade Federal de active power factor correction techniques, hybrid rectifiers, power
Uberlândia (UFU), Uberlândia, Brazil, in 2008, quality, clean power applications, power electronics converter, and
2010 and 2015, respectively. control technique for renewable energies source-based systems and
Currently he is Assistant Professor Level A of microgrids.
the Universidade Estadual de Santa Cruz where Dr. Freitas received a Prize Paper Award from the IEEE Industry
he also develops research projects and Application Society-Industrial Automation and Control Committee for
scientific initiation. He has experience in the his contribution in the hybrid rectifiers field in 2012. He is a member of
area of Power Electronics and is a member of the Núcleo de Pesquisa the Brazilian Society of Power Electronics (SOBRAEP).
em Eletrônica de Potência (NUPEP), where he is a doctoral co-
advisor, working mainly in the following subjects: energy management,
stand-alone systems, photovoltaic inverters, inverters applied to fuel
cell and single-stage inverters with uninterruptible power supply.
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