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Specification and Estimation Unit Ii PDF
Specification and Estimation Unit Ii PDF
UNIT II
SPECIFICATION WRITING
TOPICS:
Painting ---------------- 18
BRICKS:
The fine aggregate (sand) shall conform to I.S 383 or I.S 515. It should be
clean, sharp, hard, and free from large pebbles, salt, shells earth, dust or
other impurities.
River and pit sand must be used as this does not contain common salt in
large. Sea sand should not be used.
Sand should be perfectly dry before it is used otherwise bulking effect of
sand must be taken into account.
Sand for all cement concrete works must be coarse, it should not pass
through I.S sieve No. 480 (approx. 4.75mm).
Medium sand may be used for cement mortar for masonry, plastering,
pointing etc.
Sand filling in plinth where specified may be done with fine sand.
CEMENT:
For architectural building works 20mm gauge and for other road and
mass works 40 to 60mm may be used.
WATER:
In concrete works the used for mixing and curing should be clean and
free from alkaline and acid materials and deleterious materials. Potable
water are generally considered satisfactory.
REINFORCEMENT:
For foundation and for concrete over river sand filling in basement
P.C.C 1:4:8 or 1:5:10 mix is used and the coarse aggregate is 40mm of size
one part of cement 4 parts of sand and 8 parts of aggregate or as specified.
Form work: shall include all forms or moulds required for forming the
concrete which is cast-in-situ together with all temporary construction
required for their support.
Form work shall be of plywood or steel approved deodar or deal planks 1
to 1-1/2 inch thick, stiff and strong enough to avoid undue deflection when
loaded and liable to wrap when exposed to sun, rain or when wetted
during casting of concrete. Suitable camber shall be provided in the form
work.
For beams, slabs columns etc. proper centring should be prepared and
should be in shape exactly with the lines of finished work. The pattern to
be built rigid and to be thoroughly braced and strutted, so as to bear the
weight of wet concrete which is taken as 2300kg/cum and live load due
to men working, impact effect of ramming or vibrating- which may be
taken at 400kg /sqm. Without deflection. Allowing bending stress in soft
timbers taken at 80kg/sqm.
All form work shall be so constructed as to be removable in sections in the
desire sequence without damaging the surface of the concrete or
disturbing other sections.
Propping and centring: props used for centring shall be of steel timber,
posts are any other material approved by clerk of works at site. In case of
span exceeds 4.5mts and height exceeds 3,5mts suitable horizontal as well
as diagonal bracings shall be provided. Post over 2.4mts in height should
CEMENT CONCRETE:
Materials for general 1:2:4 mix are cement, sand (fine aggregate) and
coarse aggregate (crushed broken hard stone obtained from approved
quarry) and water.
Cement must be of best and fresh Portland cement and confirm to I.S 269
up to date modification.
For other concrete items columns , beams and slabs M 150- 1:2:4 mix or
M200 1:1-1/2:3 mix is used one part of port land cement , 2parts of river
sand and 4 parts of coarse aggregate of size 20mm are used.
M150 based on I.S 456 with a compressive strength of 150kg/sqcmM200
strength 200kg / sqcm.
Water used must be clean and free from acid alkaline and other impurities,
generally potable water is used.
Proportion of cement, sand and coarse aggregate shall be measured by
measuring box 30cmx30cmx38cm or of suitable size equivalent to content
of one bag of cement of 1/30cum or0.035cum, cement shall be measured
by bag weighing 50kg. Sand shall be measured on the basis of its dry
volume, while measuring aggregate shaking, ramming or hammering shall
not be done.
All materials including cement to be mixed in dry state, water to be slowly
added by hose until the mixture is thoroughly wet. The quantity of water
for 1:2:4 mix for one bag of cement to get required consistency is 30
litters.
Mixing – hand mixing and machine mixing can be done depending upon
the work. All structural work shall be mixed in mixture machine.
Mixing time in machine –the mixture shall be mixed in the drum for a
period of not less than 2minutes and until uniform colour and consistency
are obtained. The time counted from the time all materials are put in drum.
Concrete to be immediately used and thoroughly rammed before
setting commences .concrete shall be laid gently in layers not
exceeding 15cm and shall be thoroughly vibrated by means of
mechanical vibrator till a dense concrete is obtained.
Materials needed brick, cement, sand and water, scaffolding materials for
super structure.
Bricks- shall be of first class of standard specification thoroughly
burnt regular in shape size and with sharp edges in corners.
They shall be of uniform red and emit ringing sound when struck, free from
cracks, chips, lumps and efflorescence. Dry bricks shall not absorb more
than 1/6th of their wt. when immersed in water for 1hr, shall have
compressive or crushing strength not less than 100kg/sqcm and not more
than 125kg/sqcm.
Vertical joints of consecutive course shall not come directly under one
another, vertical joints in alternate course shall cone directly over one
another. Mortar joints shall not exceed 6mm (¼”) thickness and joints shall
be fully filled with mortar. Half or cut brick shall not be used except where
necessary. Brick work shall be carried not more than 1mt. (3ft) height at a
time. When one part of the wall has to be delayed stepping shall be left at an
angle of 45 degrees. Corbelling or projection made shall not be more than ¼
brick projections in one course. All joints shall be raked and face of wall
cleaned at end of each day’s work.
Curing- the brick work shall be kept wet for a period of at least 10 days
after laying.
Protection – the brickwork shall be protected from effect of sun, rain, frost
etc during construction.
Scaffolding: Necessary and suitable scaffolding shall be provided to
facilitate the construction of brick wall for heights. The scaffolding shall be
sound and strong to with stand the load, in single scaffolding the inner end
of horizontal scaffolding pole shall rest in a hole provided in the header
course for the purpose. Only one header for each pole shall be left out. Such
holes shall be filled and made good before plastering.
Bricks shall be first class bricks’) the proportion of cement mortar shall be
1:3 mix (cement 1 and sand 3).
The brick work shall be done in the same manner as brick in cement mortar,
here all course shall be laid with stretches and between the min and the
partition walls there shall be T junction at each end. For T junction alternate
layers of bricks of partition wall shall be entered by half brick depth in
adjoining walls. Curing shall be done as for regular brick work.
for three days and cured well over which again brick work shall be laid for a
height of 90cm, and then reinforcement laid again this process shall be
carried out till it reaches 3mt height.
Similar reinforcement brick work shall be carried out for lintels where in a
temporary shuttering is laid for the bottom of the lintel then reinforcement
as specified 3 or 4 rods are laid on the shuttering with the bearing of width
of the wall, then a screed of 1:3 mix c.m is laid on the reinforcement to
cover the thickness of the rods over which immediately a well soaked brick
on edge laid in c.m 1:3 mix, and next course of brick is laid as usual after
curing for three days the props are removed and shuttering is removed and
soffit is plastered.
same day without any joints. Where ever sides shuttering needed to confine
the concrete is provided and shall be removed after three days.
Curing: DPC shall be cured by watering and kept wet for seven days and
the construction of wall above may be started after seven days, no brick
work shall be commenced on freshly laid damp proof coursed minimum 48
hrs curing is needed.
Alternatively damp proof course of cement mortar 1:2 of 2cm thick with
water proof compound is also laid no aggregate rest all specifications are the
same.
Cement pointing: The joints of the brick work is raked to a depth of at least
12mm shall be done with long nails, then the wall shall be brushed , cleaned
and washed with water and kept wet 2hours before pointing. Mortar in c.m
1; 2 or 1:3 mix, for flush pointing- both horizontal and vertical joints shall be
filled with mortar and pressed with a pointing trowel and finished of flush
with the edges of bricks so as to produce an even appearance to the brick
work.
After ceiling and wall plastering over generally flooring is laid. Before
laying ordinary cement flooring or any other flooring for that matter a
levelling course of p.c.c. 1:5:10 is laid for a thickness of 4-
1/2”.Thenthickness gauges of plaster 15cmx15cm as not more than 1.5mt
intervals in both direction as guides. Then flooring is laid with c.m 1:3 mix
and trowel finish. Alternatively red oxide powder mixed in mortar in 1:1-/12
mix laid to give a uniform finish. Curing shall be done for seven days after
the setting of floor finish. Then when floor is thoroughly dry mansion floor
wax polish is given to give a shining finish.
The other different kind of floorings are mosaic or terrazzo flooring consists
of two layers the under layer usually of 20mm thick cement mortar 1:2:4 or
as specified and the top layer usually 6mm thick terrazzo consisting of
marble powder, marble chips in specified proportion and water.
The other flooring tiles, Granite, Marble, Ceramic, virtuous tiles are
available in various colours and thickness are laid in cement mortar as per
design and specification.
Joints shall be of mortise and Tenon type simple, neat and strong. Mortise
and Tenon joints shall fit in fully and accurately without wedging or filling.
The joints shall be glued framed, put together with hard wood or bamboo
pins not less than 10mm dia, concealed faces of frames shall be painted
with two coats of solingnum and other faces two coats of primer before
fixing.
The frames shall be placed in position truly vertical before the masonry
half the height of the opening with iron clamps as specified. In case of
doors frames without sills the vertical member shall be embedded in the
flooring to a depth of 40mm or as specified by architect. For doors frames
without sills while placing in position shall be strutted (a brace or member
under compression in a frame work) and wedged (a section inserted
between adjacent members to apply pressure) in order to prevent damage to
frame.
The shutters may be panelled, glazed, part panelled, part glazed, battened,
Venetian or as specified.
The thickness of shutters shall be 3cm to 5cm (1-1/2” to 2”) or as specified.
All pieces shall be accurately cut and planned smooth to full dimension.
All members of shutters shall be straight without any warp bow etc. In case
of panelled shutters corners and edges shall be finished as in drawings and
these shall be feather tongued into styles and rails. The panel shall be framed
into grooves to the full depth groove leaving an air space of 1.5mm and the
faces shall be tightly fitted to the sides of groove. In case of glazed shutter
sash bar shall have metered joints (the junction of two members at an angle)
with styles. The styles and rails shall be framed properly and accurately with
mortise and Tenon. The Tenon shall pass through styles at least 3/4 th of
width of style. The styles and rails should have 12mm groove in panel
portion for panel to fit in. Glazed shutters glasses shall be fixed with nails
and putty or wooden beading s over as specified.
The steel doors and windows shall be according to specified sizes and
design shall be made of rolled steel sections of specified IS. Actual size
shall not vary by more than 1.5mm as per drawing dimension, the sizes
shall be calculated to allow 1.25cm clearance on all four sides of opening
to allow easy fitting of doors, windows and ventilators. It shall be fixed top
hung, bottom hung, centre hung or composite hung as specified.
Fabrication-Both the fixed and opening frames shall be constructed of
sections which have been cut to length and metered. The corners fixed and
opening frames shall be welded to form a solid fused welded joint
confirming to requirement and specifications. All frames shall be square
and flat of specified size.
Door fixing – the hinge pin shall be electro-galvanized of suitable thickness
and size, the first closing leaf shall be the left hand leaf locking at the door
from push side. The first closing shutter shall have concealed steel bolt at
top and bottom. Single and double shutter door shall be provided with three
way bolting device.
Windows – for fixing steel hinges slots shall be cut in the fixed frame and
hinges inserted inside and welded to the fixed frame, handles stay are all
welded as per size and specification.
Anodized aluminium glazed doors and windows are used in the modern
buildings. They are light weight and preferred for easy and fast fixing. All
are prefabricated and assembled at site. The frames are of square section
size as specified in drawings and shutter frames flat. Glass is fixed with
rubber beadings minimum of 5mm thick glass for doors and 4mm thick for
windows are used. They can be sliding, openable fixed according to
specifications. All hinges, stays bolts locks shall be provided in aluminium
or brass and screwed or embedded .Needs no finish saving on paint varnish
etc. and easily maintainable.
PAINTING OF WALLS:
All dirt’s, rust scales, delivery marks oil, grease etc. shall be removed by
rubbing with sand paper, special care shall be taken for cleaning corners.
All steel joineries shall be painted with red led primer before erection. Two
or three coats of ready mixed enamel paint of suitable colour as specified
shall be painted to the surfaces covering well. After each coat it should be
allowed to dry before the next coat
METHOD OF PAINTING OF WOOD WORK:
wormed and perfectly cleaned, sand paper shall not be rubbed across the
grain, which may cause finest marks on the finished surface. For new
wood work two coats of varnish shall be applied allowed to dry after each
coat. Varnish work shall be under taken on bright sunny days.
French polishing normally done on teak wood entrance doors, teak wood
furniture’s. The surface shall be rubbed down to smooth with sand paper
and well dusted, visible knots etc. if any shall be covered with preparation
of red lead glue size laid on while hot. Holes and indentations spots shall
be stopped with glazier putty. The surface then be given a coat of wood
filler made with mixing whiting (ground chalk in methylated spirit
combination 1.5kg of whiting with 1litre of spirit, rubbed down again
with sand paper and wiped clean.
For polishing pure shellac varying from pale orange to lemon colour free
from resin or dirt shall be dissolved in methylated spirit at 1.5 to 1litre of
spirit suitable pigment shall be added to get required shade. The prepared
polish shall then be applied by a pad of woollen cloth covered by fine
cotton cloth.
The pad shall be moistened in polish and rubbed hard on the prepared wood
surface in series of overlapping circle applying the mixture sparingly but
uniform ally (the step of moistening the pad shall be done when needed)
over the entire area to give an even level surface. For finish the surface
should be allowed to dryagainapply. To finish pad shall be covered with
fresh piece of clean fine cotton cloth damped with methylated spirit and
rubbed lightly and quickly with circular motions.