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Design of 5-Megawatt Small-Hydroelectric Power Plant
Design of 5-Megawatt Small-Hydroelectric Power Plant
POWER PLANT
In Partial Fulfillment of the Requirements for the Degree Bachelor of Science in Mechanical
Engineering
ME 518D
Code: 08359
Time: 1:30-3:30
Submitted To:
Engr. Dominador J. Go, PME
Submitted By:
Basa, Robson
Bersabal, Cegrow Ber
Buling, Jan Lorenz
Galorport, Lance Darren
Lauron, Friyah Jane
March 2020
TABLE OF CONTENTS
I. INTRODUCTION
II. OBJECTIVES
V. DESIGN TRADE-OFFS
VIII. CONCLUSION
IX. RECOMMENDATION
X. REFERENCES
XI. APPENDICES
CHAPTER I
INTRODUCTION
Design of micro-hydro power plants has been thoroughly studied and applied by
various groups worldwide in the recent years due to its advantages and merits of its better
performance than the prominent fossil fuels to meet the energy needs in different fields of
applications. The improvements of hydro power will drastically decrease the emission of
greenhouse gas and provide better malleability in the grid operations in consideration of
portfolio of energy. It is a form of renewable energy from a clean source and efficient are
both the distinct characteristic of micro-hydro-electric power. Utilizing the kinetic energy
found in flowing rivers and does not need fossil fuels to operate which has harmful pollution
emissions. This is an excellent method of harnessing renewable energy from small rivers or
any flowing body of water. The micro-hydro design project will be a run-of-river type because
it does not require large dams or reservoirs thus can be built with lesser expense providing
little to no reservoir designs. The water will be running directly to the turbine and flow it back
to the stream or river. A turbine will provide energy by converting the kinetic energy of water
using a rotary shaft driver; its hydro turbine will be selected depending on the characteristics
and head of flow available. Running speed of the generator or other devices along with the
turbine will play a vital role in this selection process. Other conditions such as weather will be
considered as well, turbine is expected to produce power under part-low conditions. Power-
speed characteristics of all turbines that will tend to run efficiently at a particular speed, head
and flow combination. The turbine type choice depends mainly on the site head and flow
rate. The turbine power and speed were directly proportional with the site head, but there
were specific points for maximum turbine power and speed with variation of the site water
power plant. These systems are mostly setup on locations capable of 100 kilowatts of
electricity production. This power can supply sufficiently for home or small business facilities.
The “head” and “flow” are calculated for its production range. Higher value of each, the
higher power will be available. Small-scale hydro schemes can bring electricity for the first
time to whole communities in remote areas. This can provide lighting, TV and
communications for households, clinics, community buildings and schools. Electrical power
generated is sufficient enough to operate machinery and refrigerators which are primary
OBJECTIVES
The main objective of designing a Hydro Power Plant is to meet the power demand
of Davao Region and to provide technicalities of know-how and policy that supports the local
community with their cooperation and participation in using alternative energy such as solar
energy in rural areas that is far from the national grid. This is to get more number of electric
powered villages and to generate more electricity from renewable energy sources with great
effort.
i. Recreation
ii. Transportation
iii. Employment
DESIGN STANDARDS
standard is the key element to a better result. In terms of the safety standards of the
machine, the American National Standards Institute (ANSI) is implemented to ensure the
The design should also adapt to the “Water quality standards and general effluent
standards of 2016” set by the Department of Environment and Natural Resources (DENR)
wherein the researchers must maintain the quality of the river, no physical, biological, or
radiological properties of the river will be altered. This is a major aspect of the system that is
often not focused, the removal of solid bodies from the water before it enters the turbine. If
there is no water filter that is installed the turbine could suffer damage from sticks and stones
that may influence the design and operation of hydro-kinetic turbine. This water samples
should be drawn during rainy season periodically and petrographic analysis of slit contents
must be done. Thus, the conduct and procedures in making the turbine abide the rules and
The standard set for the renewable energy are from the “Renewable energy portfolio
standard” by the Department of Energy (DOE) whereas, Renewable Energy Act of 2008 (RE
9513) states that it is the declared policy of the state to promote the use of renewable energy
(RE) by establishing the development of the national and local potential in the use of RE
systems, and promoting their efficient and cost-efficient commercial application by providing
The cement covered by this specification shall contain no additions except as provided for
below:
• Water or calcium, or both, maybe added in amounts for sulfur trioxide and loss on
manufacture of the cement, provided that such materials in amounts used shall
The National Dam Safety Authority (NDSA) is hereby created, hereinafter referred to as the
Authority, which is task to control, manage and coordinate operations of all dams in the
action plan)
• Explore sources for financing priority on the control, management and operations
of dams
• The design standards for referable dams and the magnitude of the required flood
capacity are determined primarily by the consequences od dam failure. Their aim
is to limit the overall risk of failure from all causes, based on the consequences of
DESIGN CONSTRAINTS
Design Constraints
and clean resource of renewable energy. Throughout the designing process, the proponents
presented the following constraints: the economy, sustainability, and the manufacturability.
The proponents used Pugh matrix for the analysis to indicate the importance of each
research constraint. Additional comparison between the two designs was equated according
financial conditions of our target clients. This also depicts the affordability of the materials
Is cost efficient based on cost-benefit analysis – this is the efficacy of the product
to have a high return rate based on the expenses placed upon it, the strengths and
weaknesses. It is the availability of options to provide the best possible results for it.
Productivity of the system – refers to the performance of the system, its capability
to give an output with minimal cost. The profits gained for each working period that the entire
Budget friendly – the design is financially available to the clients. This aspect
pertains the characteristic of each design to be purchased. The price of the materials and
also the total amount of investment actually lives up to the output it gives.
Sustainability – depicts the durability of the product basically its ability to withstand
the environment in which is located on and the length of its operating lifespan. This also
refers to the ability of the product to still work under heavy conditions. The estimated
operating lifespan of the product by the researchers is roughly 5 years. The researchers
intended to create two design models in which each of them has their own advantages and
disadvantages in sustainability.
Expected lifespan – the estimated lifespan of the product is the ability of the product
Performance under heavy usage – refers to how the product works under heavy
criteria describe the case to repair any deformities or malfunctions in the product back to
optimal conditions.
production and will contribute to the high return of investment (ROI) to its manufacturers.
Easy to produce – the product is easy to produce based on its design and
complexity. This can contribute to speed and the easy access to understanding the whole
Minimum cost, maximum reliability – as the name itself, with minimum cost and
The proponents used the Pugh matrix for the analysis to indicate the importance of
consensus was conducted and results were computed. Sustainability appeared to be the
highest with the value of 43.40 because we considered the sustainability of the design with
high regard for the usage of the community. Then, followed by the Economy with the value
of 29.56 since the project itself should be budget-friendly for the residents in rural areas.
Then the least value is the Manufacturability with the value of 27.04 respectively.
Is cost efficient
benefit analysis
Economy 29.56
Productivity of
Selection 10.68 4 3
the system
Criteria
Budget-friendly 10.52 3 4
Easy to
9.28 3 2
produce
Marketable 9.82 3 3
Manufacturability 27.04
Minimum cost.
Maximum 7.94 2 4
reliability
Expected
12.25 3 3
lifespan
Performance
Sustainability 43.40
under heavy 16.76 2 3
usage
Maintenance 14.39 3 4
Manufacturability – the trade-off analysis gives a result with the criterions being:
easy to produce, marketable and minimum cost, maximum reliability. The criteria with the
highest percentage is marketable, marketability will make the product more popular and also
be introduced to many areas that it will be deemed beneficial. The second highest is easy to
produce because an easy to produce product will save time and money for mass production
and thus will give savings. The last being minimum cost, maximum reliability since this is still
a prototype, this factor is lightly considered since it is important to give investments first in
order to make this product functional before starting to reduce on expense at the risk of
deteriorating performance.
has the following criterions: expected lifespan, maintenance and performance under heavy
usage. Performance under heavy usage has the highest weight percentage because it is
recommended to work day-in day-out so that it can sustain the area while trying to sustain
itself.
Economy – this is the criterion for the following design constraints, its sub
constraints having a balanced comparison with each other. The productivity of the system
which having the highest score of them, followed by the budget friendliness of the design
DESIGN TRADE-OFFS
Trade-off Analysis
1 Equal
2 Moderate
3 Strong
4 Very Strong
5 Extreme
VALUES INTERPRETATION
CONSTRAINTS:
Economy 29.56%
Criteria:
A Financial Security
C Budget friendly
A B C
A 1 1 1 3 1 3
B 1 2 1 1 1 2
C 2 3 1 3 1 1
Sustainability 43.40 %
Criteria:
A B C
A 1 1 3 2 4 3
B 3 2 1 1 3 1
C 3 2 2 1 1 1
1.5 1 3 1.5 1 3
1.5 2 1 1.5 2 1
Manufacturability 27.04%
Criteria:
A Easy to Produce
B Marketable
A B C
A 1 1 1 2 3 1
B 3 2 1 1 2 1
C 1 2 2 1 1 1
Squaring the matrix
1 0.5 3 1 0.5 3
1.5 1 2 2 1 2
0.5 2 1 1 2 1
CHAPTER VI
MECHANICAL PLANT LAY OUT
Site Location
Site Designation: The proposed Hydro Power Plant will be located at Sibulan River in Sta.
Cruz, Davao Del sur. It is also located near the border of Davao City. It is an ideal location
because the water comes from Mount Talomo which has a high elevation then goes down to
the Davao gulf.
Land, Building and Civil Work
Built-up area of the plant is comprised of
Reservoir
Dam
Penstock
Power House
CLIMATIC CONDITIONS:
ISO Conditions
1. Water Reservoir
The purpose of the water reservoir is to collect a large body of water behind a
electricity. The water is being reserve by the dam and is allowed to fall and
rotates the turbine which drives the generator then generates electricity. It is
The water in the reservoir is at a higher elevation than the rest of the dam.
The term Hydraulic head is the height of the water. It has been stated that in
determining how much electricity can be generated will depend on the height
of the water. The higher the level then it will have a higher potential energy
2. Dam
used to control river flow and regulate flooding. The water reservoir goes
along side with dam where the water is being contained. [2]
As a dam height increase and so the higher the water head increase as well
3. Penstock
Penstocks are long channels that carry water from the reservoir to the turbine.
They are pipes that were made from steel. They are one of the important
parts of the plant to transfer water down and drive the turbine. [3]
It is also important to control the flow of the water down from the reservoir
because if a sudden amount of water flows higher than the capacity of the
4. Water Turbine
The water turbines are converts water potential energy to rotating motion
which then drives the generator. The turbine compromise of blades wherein
water rotates the blade as the water passes by the turbine. The water flowing
Water turbines have various types such as the impulse turbine and reaction
turbine. Impulse turbine usually uses water pressure to move blades and the
water pressure doesn’t change while in reaction turbine, the turbine itself is
submerged and the pressure of the water changes as it moves through the
5. Generator
The shaft of the water turbine rotates the generator; this produces alternating
current in the coils of the generator. The rotation from the shaft inside the
Given parameters:
Power Generated = 5 MW
Net Head = 80 meters (based on Power Plant Engineering Review for Francis Turbine )
Penstock Length = 80 meters
Headwater elevation = 100 meters
Turbine Efficiency = 85 % (based on Power Plant Engineering reviewer)
Generator Efficiency = 90 % (assumed)
Solution:
Solving for the turbine power:
Pgen
e gen =
Pturbine
5 MW
Pturbine =
0.9
Pturbine=5555.55 KW
Solving for the water Power:
Pturbine
e turbine=
P water
5555.55 KW
Pwater =
0.85
Pwate r=6535.95 KW
Solving for the Volume Flow rate, Velocity and Diameter of Penstock
Pwater =γQh
6535.95
Q=
9.81 x 80
m3
Q=8.33
s
V = √2 gh
V = √ 2(9.81)(80)
m
V =39.62
s
Q= AV
π D2
Q= (V )
4
π ( D2 )
8.33= (39.62)
4
D = 0.517 m
Solving for the Volume of the Dam:
Assumed t = 20 hrs
V =Qt
m3 sec
V =(8.33 )(20 hrs)(3600 )
s hr
V =599760 m 3
Solving for Head Loss, Head Water elevation and Tail water elevation:
fLV 2
hf=
2 gD
(0.001)(80)(39.62)2
hf=
2(9.81)(0.517)
h f =12.38 m
h=h g−h f
h g=80+ 12.38=92.38 m
h g=h w −htw
htw =100−92.38
htw =7.62 m
80
e p=
92.38
e p=0.86
Solving for the speed:
120 f
N=
P
120(60)
N=
8
N=900 rpm
Solve for Peripheral Velocity V p∧Peripheral Coefficient ∅:
V p=πDN
π (0.517)(900)
V p=
60
m
V p=24.36
s
24.36
∅=
39.62
∅=0.61
6944.44
Q=
9.81 x 80
m3
Q=8.85
s
V = √2 gh
V = √ 2(9.81)(80)
m
V =39.62
s
Q= AV
π D2
Q= (V )
4
π ( D2 )
8.85= (39.62)
4
D = 0.533 m
Solving for the Volume of the Dam:
Assumed t = 20 hrs
V =Qt
m3 sec
V =(8.85 )(20 hrs)(3600 )
s hr
V =637200m 3
Solving for Head Loss, Head Water elevation and Tail water elevation:
2
fLV
hf=
2 gD
(0.001)(80)(39.62)2
hf=
2(9.81)(0.533)
h f =12.01 m
h=h g−h f
h g=80+ 12.01=92.01 m
h g=h w −htw
htw =100−92.01
htw =7.99 m
80
e p=
92.01
e p=0.87
Solving for the speed:
120 f
N=
P
120(60)
N=
8
N=900 rpm
Solve for Peripheral Velocity V p∧Peripheral Coefficient ∅:
V p=πDN
π (0.533)(900)
V p=
60
m
V p=25.12
s
25.12
∅=
39.62
∅=0.63
Forces on Dams
Calculations:
Σ F x =0 , Σ F y =0 , ΣM=0
2
γ H 2 9.81(6 )
R x =Px = =
2 2
R x =176.58 KN /m
Area = 78.25m 2
R y =P y + w
N kg m
(
R y = ( 31.99 m2 ) 9.81
m )
3
+(2400 3 )(9.81 2 )(78.25 m2)
m s
R y =1842.63 KN /m
R=√ R x 2+ R y 2
R=√176.58+1842.63
R = 1851.07 KN/m
R y X +7 P x −10 P y −7 w=0
1851.07X + 7(176.58) – 10(0.31382) – 7(1842.318) = 0
X = 6.3 m
The resultant reaction of 1851.07 KN/m of dam intersects the base 6.3 m from the toe of the
dam.
Factor of Safety:
1842.63 x 0.4 = 737.052 KN
737.052
=4.2
176.58
Factor of Safety against turning:
10 ( 0.31382) +7 (1842.318)
=10.4
7(176.58)
CHAPTER VII
COST ANALYSIS
Design I
OPERATING COST
INVESTMENTS
OPERATING COST
INVESTMENTS
According to all the data presented in the previous pages and after a thorough
consensus of ideas, the researchers selected the most viable design considering factors like
There are supporting computations provided to support this selection. The computations
present the total operating cost and investment cost of Php 3.9 million and Php 18.5 million
respectively; a payback period of an approximate duration of only about one (1) year
providing an efficiency of ninety percent (90%). These data are regarded as above average
for a power plant of such capacity, in its distinct field compared to the later.
CHAPTER IX
RECOMMENDATION
recommend conducting procurement and construction in line with good practices and
planned mitigation measures. It is important that both procurements and construction works
are planned and executed in a way that supports the achievement of project deadlines,
guarantees quality and ensures that project costs remain within the planned budget. And
also an improvement in project permits system and spatial planning are recommended to
developed to accommodate potential investors’ interests and maximize profits rather than to
ensure sustainable use of natural resources. This has also proven true in the case of
detailed spatial plans developed for areas where specific micro-hydropower projects
were/are planned.
CHAPTER X
REFERENCES
on WFD & Hydropower and 2011 Workshop on Water Management, Water Framework
Directive & Hydropower; Arcadis (2011), “Hydropower generation in the Context of the
recommendations)
Nature and Water Legislation, Brussels, 17-18 June 2010; the workshop was organised
under the auspices of the WFD Common Implementation Strategy and supported by the
Zeleňáková, M., Fijko, R., Diaconu, D., & Remeňáková, I. (2018). Environmental Impact
doi:10.3390/environments5010012
Nicaragua: Policy Strategy for the Promotion of Renewable Energy: Situation and
WWF (2011), Rivers for Life: The Case for Conservation Priorities in the Face of Water
Infrastructure Development
Euro Hydro Power (Asia) to launch pre-feasibility study for 5-MW HPP in Philippines
(2012)
http://www.Hydroreview.com/2017/05/04/operations-begin-at-5-mw-siti-1-small-
hydropower-plant-in-uganda/
Renewable Energy Technologies: Cost Analysis Series (2012)
Assessment Protocol
[1] J.M.K.C. Donev et al. (2015). Energy Education - Hydroelectric reservoir [Online].
Available: https://energyeducation.ca/encyclopedia/Hydroelectric_reservoir.
[2] J.M.K.C. Donev et al. (2018). Energy Education - Hydroelectric dam [Online].
Available: https://energyeducation.ca/encyclopedia/Hydroelectric_dam.
[3] J.M.K.C. Donev et al. (2015). Energy Education - Penstock [Online]. Available:
https://energyeducation.ca/encyclopedia/Penstock.
[4] J.M.K.C. Donev et al. (2020). Energy Education - Hydro turbine [Online]. Available:
https://energyeducation.ca/encyclopedia/Hydro_turbine.
[5] J.M.K.C. Donev et al. (2020). Energy Education - Electric generator [Online].
Available: https://energyeducation.ca/encyclopedia/Electric_generator.
CHAPTER XI
APPENDICES
COST ANALYSIS
Computations:
= Php 2,937,600.00
= Php 92,500,000.00
Annual Income:
= Php 18,770,818.35
= 18,770,818.35- 1,877,081.035
= 16,893,737.32 / 22,437,800.00
= 75.29 %
= 18,500,000 / 16,893,737.32.00
= 1.1 years