Name Of Employee

Employee No

A Project Handled Last year

Project Detail

1 K10UG

2 H105

3 R119

4 B106G

5 KT17

6 K17B

7 K17CD
8 R121H

9 KT27

10 KT28

11 R107E

12 Splendour Plus

13 HF Deluxe

B VAVE as per last year KRA sheet

VAVE Idea

1 K10UG - Aluminium Support Plate Implement

IYM- RP 60/40 Material Testing All the DVP test conduct
2
at VPPL-TC

C Kaizen as per last year KRA sheet

VAVE Idea

Modify Existing Bit for tightnimg nuloc nut in KT17 mirror

1
- used for pilot batch
B106G housing holding arrangement for Assembly of
2
stay rod and Housing.
3 Type DVP of HF deluxe by Google Voice
Maintain the Gap between housing and mirror plate -
4
H105
5 Masking apply on hols having thread H105

6 K10UG annealingh ink application

7 K10UG annealing identification
8 KT28 Mirror Plate Straight edge issue
9 R121H mirror Backlash issue
KT17 Grease application between inner retainer and
10
outer cup

11 B106G Mirror Plate Fitment - Rib addition

Boxer Endurance fixture used in KT17 - small

12
modification done

D New Technology as per last year KRA sheet

New Technology Detail

1 Sequencial Mirror - Auto Expo

Vaibhav Sharad Dhande
21454

Approx Approx
Plant Customer Volume Revenue / year

VPPL-II, Ranjangaon Bajaj Auto Ltd. 36000 72000000

VPPL-II, Ranjangaon Bajaj Auto Ltd. 36000 32400000

VPPL-II, Ranjangaon Bajaj Auto Ltd. 20 sets 550000

VPPL-II, Ranjangaon Bajaj Auto Ltd. 60000 6000000

VPPL-II, Ranjangaon Bajaj Auto Ltd. 60000

VPPL-II, Ranjangaon Bajaj Auto Ltd. Not Available

VPPL-II, Ranjangaon Bajaj Auto Ltd. Not Available

VPPL-II, Ranjangaon Bajaj Auto Ltd. 36000

VPPL-II, Ranjangaon Bajaj Auto Ltd. 36000 3600000

VPPL-II, Ranjangaon Bajaj Auto Ltd. 36000

VPPL-II, Ranjangaon Bajaj Auto Ltd.

VPPL-CN Hero Motorcorp. 930000 93000000

VPPL-CN Hero Motorcorp. 930000 93000000

Implimented/Not
Plant Customer/Project Saving /Month implimented
VPPL-II, Ranjangaon Bajaj Auto Ltd. 600000 Implemented

VPPL-CN Yamaha Not implimented

Implimented/Not
Plant Customer/Project Saving /Month
implimented

VPPL-II, Ranjangaon Bajaj Auto Ltd. 300 ONE TIME Implimented

VPPL-II, Ranjangaon Bajaj Auto Ltd. 15000 ONE TIME Implimented

VPPL-II, Ranjangaon Bajaj Auto Ltd. - Implimented

VPPL-II, Ranjangaon Bajaj Auto Ltd. 3000 ONE TIME Implimented

VPPL-II, Ranjangaon Bajaj Auto Ltd. 45000 Implimented

VPPL-II, Ranjangaon Bajaj Auto Ltd. - Implimented

VPPL-II, Ranjangaon Bajaj Auto Ltd. - Implimented
VPPL-II, Ranjangaon Bajaj Auto Ltd. - Not implimented
VPPL-II, Ranjangaon Bajaj Auto Ltd. - Implimented

VPPL-II, Ranjangaon Bajaj Auto Ltd. - Implimented

Assembly Time
VPPL-II, Ranjangaon Bajaj Auto Ltd. reduction - from 30 Implimented
secs to 10 secs

VPPL-II, Ranjangaon Bajaj Auto Ltd. 3500 ONE TIME Implimented

Implimented/not
Project Revenue / year Responsibility
Implimented

Feedback on Protopart on
Sequencial Mirror Implimented - Ball joint and stay assembly
for antirotation.
 Responsibility

Engineering Inputs -
1. Support to RFQ,
2. Rootcause analysis of Rattling noise.
3. DVP execution,Sample submission,FTG setup and Parameter setting, 4.
Annealing ink trials and implement,
5. SOP execution

Engineering Inputs -
1. Support to RFQ,
2. FTG setup and Parameter setting,
3. Root cause analysis of Problems (Ball joint assembly with Stay, Mirror Plate
gap),
4. DVP execution,
5. Sample submission,
6. SOP execution

1. Coordination from design to Protopart Manufacturing,

2. Inputs submit to Design from Protopart feedback,
3. Submit Protopart to BAL.
Limited to Proto Parts

Engineering inputs -
1. Support to RFQ,
2. Root cause analysis of Problems- (Rib Addition for easily fitment of mirror
plate, Rattling noise, Drooping issue)
3. FTG setup and tightning torque Parameter setting,
4. DVP execution,
5. Sample submission,
6. SOP execution

Engineering Inputs -
1. Support to RFQ,
2. Root cause analysis of Problems(Inner retainer and stay Assembly, Noise
analysis),
3. FTG setup and Parameter setting,
4. DVP execution,
5. Sample submission,
6. SOP execution

Engineering inputs -
1. Support to RFQ,
2. Root cause analysis of Problems- Stick slip analysis

Engineering inputs -
1. Support to RFQ,
2. Root cause analysis of Problems- Stick slip analysis
Engineering Inputs -
1. Support to RFQ,
2. Analysis on Proto parts and implement antirotation feature,
3. Mirror Plate setting for visual gap while articulation,
4. Backlash issue - Analysis of root cause,
5. Mould trials at GKR tooling on PP and PPTF 10% material ,
6. Root cause analysis of insufficient length of inert of support plate.
7. Sample submission.

ECN Project -
1. Trials of bellow and special nut,
2. DVP Execution,
3. sample submission

Engineering Inputs -
1. Support to RFQ,
2. Mirror Plate setting for equal gap,
3. Mould trials at GKR tooling,
4. Root cause analysis of insufficient length of inert of support plate. 5. Sample
submission.

ECN Project - Trials of Stay and sample submission

BTP Project -
1. Support to RFQ,
2. Communication with Hero regarding drawing approvals and technical
discussion on Tape, Adapter, etc.
3. Homologation Approval,
4. Moulds trials, DVP execution, Inputs for Assembly at VPPL-CN

BTP Project -
Support to RFQ,
Communication with Hero regarding drawing approvals

Responsibility

Implementation and DVP

DVP and Implementation

Responsibility

Bit Not available for M8 nut, Make Bit from Scrap spanner

Fixture not availabe - Make holding fixture from BOP bins

Use for DVP preparation and benefit is reading also completed

Use Cards sheets to maintain gap because fixture not available

Screw breaking issue observed due to powder on thread area, so masking done
and solve the issue
Application of ink by ear budd
Identification of colour
Mirror plate edge straighen by manual grinding.
Backlash issue - Reduce the clearance between retainer and stay inert.

Jamming of mirror assembly

Difficulty in fitment of mirror plate in housing, so add and exted rib in housing.

Use existing fixture for KT17 Endurance test. Small modification done.