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PART # 453284

Parts List READ AND SAVE THESE INSTRUCTIONS


• BCF Sizes 106 thru 112
Model BCF Belt Drive
Centrifugal Cabinet Fans
®

Installation, Operation, and Maintenance Manual

Upon receiving unit, check for any hanging isolators can be sized to
BLOWER damage that may have occurred during support the weight of the fan only
SHAFT PULLEY
transit and report it immediately to or the fan with filter/mixing boxes.
the shipper. Also, check to see that all Separate support should be used for
BELT accessory items are accounted for. ductwork.
MOTOR PULLEY
The motor voltage and amperage rating
Typical Installation must be checked for compatibility with
WARNING: Always disconnect, lock the electrical supply. Supply wiring may
and tag power source before installing be routed through knockouts which
CABINET
or servicing. Failure to disconnect are provided on each side of the fan
power source can result in fire, shock, housing. Provide adequate wiring to
SHAFT VIBRATION ISOLATORS (4) serious injury or death. permit the access door to open for
BEARINGS
Move fan to the desired location and servicing. Wiring should be secured
DOOR Please read and save these instructions inside the fan to prevent interference
MOTOR determine the position of the access
BEARING SUPPORTS for future reference. Read carefully door. Provide adequate door opening with the drive components.
MOTOR BASE before attempting to assemble, install, clearance for servicing the motor and Inlet and discharge collars are provided
DR. FRAME ANGLES
operate or maintain the unit. Failure blower assembly. Attach the fan to a for duct connection. The inlet panel is
to comply with instruction could result suitable framework as specified. Use removable for attaching optional filter
Fig. 8 - Replacement Parts Single Blower in personal injury and/or property of optional hanging or base vibration and mixing box accessories.
damage! isolators are recommended. Optional
• BCF Sizes 206 thru 212

Mounting Dimensions
Hanging or Base Mounts
BCF
A B C D
Size
191/2 421/2 521/2 241/4
106 D
(493) (1080) (1334) (616)
C
BLOWER 25 473/4 603/4 271/4
107
(635) (1213) (1543) (692)
BEARINGS B
29 523/8 69 301/4
SHAFT PULLEY 108
(737) (1330) (1753) (768)
BELT Warranty
291/2 561/8 75 361/4 A
MOTOR PULLEY
Greenheck warrants this equipment to be free from defects in material and workmanship for a period of one year from 110
(749) (1426) (1905) (921)
the date of purchase. Any units or parts which prove to be defective during the warranty period will be replaced at our 38 647/8 873/4 401/2
option when returned to our factory, transportation prepaid. Motors are warranted by the motor manufacturer for a 112
(965) (1648) (2229) (1029)
period of one year. Should motors furnished by Greenheck prove defective during this period, they should be returned
191/2 421/2 521/2 381/4
to the nearest authorized motor service station. Greenheck will not be responsible for any removal or installation costs. 206
(493) (1080) (1334) (972)
As a result of our commitment to continuous improvement, Greenheck reserves the right to change specifications 25 473/4 603/4 421/4 Mixing Box
without notice. 207
(635) (1213) (1543) (1073)
CABINET
MOTOR 29 523/8 69 481/4 Filter Box
208
(737) (1330) (1753) (1226)
MOTOR BASE
SHAFT
291/2 561/8 75 521/4
BEARING SUPPORTS 210 Fan
(749) (1426) (1905) (1327)
DOOR
38 64 /
78 873/4 621/4
212
DR. FRAME MOUNTS (965) (1648) (2229) (1581) Fig. 1 - Mounting Dimensions
VIBRATION ISOLATORS (8) All dimensions are in inches (mm).
Fig. 9 - Replacement Parts Double Blower NOTE: Only four (4) hanging or base mounts required per unit.
IOM BCF Rev. 2 April 2007 NOTE: Fan can NOT be mounted vertically.
5 Copyright © 2007 Greenheck Fan Corp.
®
Dimensional Data K
I
Pre-Starting Checks Belt tension should be checked after Belt Span be replaced after 2,000 hours of clean helps maintain a smooth and
H the first 24 hours of operation, after running times as a general rule. quiet running fan.
WARNING: Disconnect and secure 100 hours of operation and periodically
F 35/8 in. (92 mm) to the “OFF” position all electrical WHEEL(S) FASTENERS
E
thereafter. Premature belt failures are
power to the fan prior to inspection or frequently caused by improper belt Wheels should be inspected for Any fan vibration has a tendency to
servicing. Failure to comply with this tension (either too tight or loose) or dust and dirt accumulation at each loosen mechanical fasteners. A periodic
L safety precaution could result in serious misaligned pulleys. The proper tension (in.)
maintenance interval. Left unchecked, inspection should include checking all
Deflection = Belt Span
injury or death. for operating a V-belt is the lowest (in.) 62.5 (in.) dirt may cause wheel imbalance and fasteners and set screws for tightness
G 1 in.
(25 mm)
L Check all fasteners for tightness. The tension at which the belts will not slip. Fig. 6 - Belt Tension cause vibration. Keeping the wheel(s) prior to restarting the unit.
I L blower wheel should rotate freely and Belt tension can be adjusted by
Mixing Box It is very important that the pulleys
F J not rub on the fan panel venturi. Turn loosening the four fasteners on the remain in proper alignment after
Filter Box the fan on momentarily to check for drive frame (pointed out in Fig. 5) and
Troubleshooting
Optional Side Acess Door
H E adjustments are made. Misalignment
unusual vibration or noise. Do not sliding the motor base away from the
Fan of pulleys will result in premature belt
Fan run the fan more than a few seconds blower housing. WARNING: Disconnect and secure to the “OFF” position all electrical power to the fan prior to inspection or
Fig. 2 - BCF Unit Dimensions Fig. 3 - BCF with Filter and Mixing Box Unit Dimensions wear, noise, vibration and power loss.
without being connected to the system servicing. Failure to comply with this safety precaution could result in serious injury or death.
See Fig. 7.
BCF J Filter Size for which it was designed. Motor
E F G H I K L overloading and burnout may result
Size Slide-Out Sloped Slide-Out Qty. Sloped Qty. Fasteners (2) PROBLEM CAUSE CORRECTIVE ACTION
231/4 20 12 6 6 22 191/2 x 101/4 16 x 20 21/2 11 from lack of system static pressure.
106 - 1 1 REDUCED AIRFLOW System resistance is too high. Check dampers for proper operation. Remove
(591) (508) (305) (152) (152) (559) (495 x 260) (406 x 508) (64) (279) Direction of wheel rotation is critical. obstructions in ductwork. Clean dirty filters. Check
29 23 5/8 15 8 6 23 227/8 x 121/4 16 x 20 21/2 13 Reversed rotation will result in poor air for adequate supply air.
107 1 1
(737) (584) (16) (381) (203) (152) (584) (581 x 311) (406 x 508) (64) (330) performance, motor overloading and
Unit running backwards. Correct. Adjust as described in “Pre-Starting
32 26 5/8 18 10 6 24 257/8 x 151/2 16 x 20 3 16 possible burnout. Check wheel rotation Fasteners (2)
108 1 2 Checks”, Fig. 4.
(813) (660) (16) (457) (254) (152) (610) (657 x 394) (406 x 508) (76) (406) by momentarily energizing the unit.
36 32 5/8 24 12 7 25 317/8 x 181/2 20 x 20 31/2 19 Rotation is always in the same direction Excessive dirt on wheel. Clean wheel.
110 1 2 CORRECT WRONG WRONG WRONG
(914) (813) (16) (610) (305) (178) (635) (810 x 470) (508 x 508) (89) (483) as airflow at the outlet. See Fig. 4. Fig. 5 - Drive Frame Fasteners
Loose belt or pulleys. Refer to Fig. 6 and adjust tension.
42 36 5/8 28 14 7 27 357/8 x 223/8 16 x 20 41/2 23 Belt tension should be adjusted to allow
112
(1067) (914) (16) (711) (356) (178) (686) (911 x 568)
1
(406 x 508)
4
(114) (584) EXCESSIVE NOISE Mechanical looseness. Check all fasteners and set screws for tightness.
1/64 inch (0.4 mm) of belt deflection Check the ductwork for rattles.
231/4 34 5/8 26 6 6 22 33 / x 101/4
78 20 x 20 21/2 11 per inch of belt span. For example, a
206 1 1
(591) (864) (16) (660) (152) (152) (559) (860 x 260) (508 x 508) (64) (279) Airflow
16 inch (406 mm) belt span should have Wheel unbalanced. Check for dirt build-up and clean wheel if required.
29 38 5/8 30 8 6 23 377/8 x 121/4 16 x 20 21/2 13 16/64 inch (6.4 mm) or 1/4 inch (6.4 mm) Bad bearings. Replace bearings.
207 1 2
(737) (965) (16) (762) (203) (152) (584) (962 x 311) (406 x 508) (64) (330) Rotation of deflection using moderate thumb Incorrect belt tension. Adjust belts as described in “Pre-Starting Checks”,
32 44 5/8 36 10 6 24 437/8 x 151/2 16 x 20 3 16 pressure at mid-point between pulleys,
208 1 4 Fig. 6.
(813) (1118) (16) (914) (254) (152) (610) (1114 x 394) (406 x 508) (76) (406) see Fig. 6.CORRECT
Overtightening will cause
WRONG WRONG WRONG Foreign objects in blower. Remove objects, check for damage or unbalance.
36 48 5/8 40 12 7 25 477/8 x 181/2 20 x 20 31/2 19 excessive bearing wear and noise.
210 1 4
(914) (1219) (16) (1016) (305) (178) (635) (1216 x 470) (508 x 508) (89) (483) Too little tension will cause slippage at Defective motor. Replace motor.
42 58 5/8 50 14 7 27 577/8 x 221/2 20 x 25 41/2 23 Fig. 7 - Pulley Alignment
212 1 4 startup and uneven wear.
(1067) (1473) (16) (1270) (356) (178) (686) (1470 x 572) (508 x 635) (114) (584)
All dimensions are in inches (mm). Fig. 4 - Wheel Rotation

Weight Information
Filter Box Mixing Box
Maintenance and remove door carefully. Hinged MOTOR
BCF access doors are provided on fan
*Unit WARNING: Before servicing or cleaning Motor maintenance is generally limited
Size Slide-Out Sloped Without Damper With Damper models 106, 107, 206, and 207. Provide
the unit, switch power off at service to cleaning and lubrication (where
80 9 24 14 29 support for hinged access doors before
106 panel and lock service disconnecting applicable). Cleaning should be limited
(36) (229) (610) (356) (737) removing fasteners. The door supports
means to prevent power from being to exterior surfaces only. Removing
100 10 26 17 36 weight of the motor, blower, and drive
107 switched on accidentally. When the dust and grease build-up on motor
(45) (254) (660) (432) (914) components. Bolted access doors
service disconnecting means cannot housing assures proper motor cooling.
120 12 39 23 45 are provided on fan models 108, 110,
108 be locked, securely fasten a prominent Use a brush or vacuum to remove dust.
(54) (305) (991) (584) (1143) 112, 208, 210, and 212. Bolted access
warning device, such as a tag, to the Motors should never be sprayed with
265 20 64 40 69 doors do not support weight of any
110
(120) (508) (1626) (1016) (1753) service panel. water or solvents.
components.
340 28 86 64 100 Once the fan has been put into Greasing of the motor is only intended
112
(157) (711) (2184) (1626) (2540) BELTS when fittings are provided. Many
operation, a periodic maintenance
145 12 35 19 42 program should be set up to preserve Belts tend to stretch after a period motors are permanently lubricated and
206
(66) (305) (889) (483) (1067) the reliability and performance of of time. They should be checked should not be lubricated further.
207
207 14 36 23 52 the fan. Items to be included in this periodically for wear and tightness. Motors supplied with grease fittings
(84) (356) (914) (584) (1321) When replacing belts, use the same
program are: should be greased in accordance with
208
220 17 50 31 67 type as supplied with the unit. Loosen manufacturer’s recommendations.
(100) (432) (1270) (787) (1702) BELTS, BEARINGS, MOTOR, the sliding motor plate to allow removal
FASTENERS, and WHEEL(S). Use caution not to over lubricate. Oil
345 26 79 51 93 of the belt by hand. Do not force belts
210
(156) (660) (2007) (1295) (2362)
spillage collects dust and dirt which
To access the fan motor, drives and on or off. This may cause cords to may obstruct motor cooling openings.
515 38 119 86 142 blower simply remove the fasteners break, leading to premature belt failure.
212
(234) (965) (3023) (2184) (3607) attaching the bottom access door Once installed, adjust belts as shown in Where motor temperatures do not
All weights are in lb. (kg) “Pre-Starting Checks”, Fig. 6 and Fig. 7. exceed 104ºF (40ºC), the grease should
*Unit weight is cataloged with the largest Open Proof Motor available.
 3 4
® ® ®
Dimensional Data K
I
Pre-Starting Checks Belt tension should be checked after Belt Span be replaced after 2,000 hours of clean helps maintain a smooth and
H the first 24 hours of operation, after running times as a general rule. quiet running fan.
WARNING: Disconnect and secure 100 hours of operation and periodically
F 35/8 in. (92 mm) to the “OFF” position all electrical WHEEL(S) FASTENERS
E
thereafter. Premature belt failures are
power to the fan prior to inspection or frequently caused by improper belt Wheels should be inspected for Any fan vibration has a tendency to
servicing. Failure to comply with this tension (either too tight or loose) or dust and dirt accumulation at each loosen mechanical fasteners. A periodic
L safety precaution could result in serious misaligned pulleys. The proper tension (in.)
maintenance interval. Left unchecked, inspection should include checking all
Deflection = Belt Span
injury or death. for operating a V-belt is the lowest (in.) 62.5 (in.) dirt may cause wheel imbalance and fasteners and set screws for tightness
G 1 in.
(25 mm)
L Check all fasteners for tightness. The tension at which the belts will not slip. Fig. 6 - Belt Tension cause vibration. Keeping the wheel(s) prior to restarting the unit.
I L blower wheel should rotate freely and Belt tension can be adjusted by
Mixing Box It is very important that the pulleys
F J not rub on the fan panel venturi. Turn loosening the four fasteners on the remain in proper alignment after
Filter Box the fan on momentarily to check for drive frame (pointed out in Fig. 5) and
Troubleshooting
Optional Side Acess Door
H E adjustments are made. Misalignment
unusual vibration or noise. Do not sliding the motor base away from the
Fan of pulleys will result in premature belt
Fan run the fan more than a few seconds blower housing. WARNING: Disconnect and secure to the “OFF” position all electrical power to the fan prior to inspection or
Fig. 2 - BCF Unit Dimensions Fig. 3 - BCF with Filter and Mixing Box Unit Dimensions wear, noise, vibration and power loss.
without being connected to the system servicing. Failure to comply with this safety precaution could result in serious injury or death.
See Fig. 7.
BCF J Filter Size for which it was designed. Motor
E F G H I K L overloading and burnout may result
Size Slide-Out Sloped Slide-Out Qty. Sloped Qty. Fasteners (2) PROBLEM CAUSE CORRECTIVE ACTION
231/4 20 12 6 6 22 191/2 x 101/4 16 x 20 21/2 11 from lack of system static pressure.
106 - 1 1 REDUCED AIRFLOW System resistance is too high. Check dampers for proper operation. Remove
(591) (508) (305) (152) (152) (559) (495 x 260) (406 x 508) (64) (279) Direction of wheel rotation is critical. obstructions in ductwork. Clean dirty filters. Check
29 23 5/8 15 8 6 23 227/8 x 121/4 16 x 20 21/2 13 Reversed rotation will result in poor air for adequate supply air.
107 1 1
(737) (584) (16) (381) (203) (152) (584) (581 x 311) (406 x 508) (64) (330) performance, motor overloading and
Unit running backwards. Correct. Adjust as described in “Pre-Starting
32 26 5/8 18 10 6 24 257/8 x 151/2 16 x 20 3 16 possible burnout. Check wheel rotation Fasteners (2)
108 1 2 Checks”, Fig. 4.
(813) (660) (16) (457) (254) (152) (610) (657 x 394) (406 x 508) (76) (406) by momentarily energizing the unit.
36 32 5/8 24 12 7 25 317/8 x 181/2 20 x 20 31/2 19 Rotation is always in the same direction Excessive dirt on wheel. Clean wheel.
110 1 2 CORRECT WRONG WRONG WRONG
(914) (813) (16) (610) (305) (178) (635) (810 x 470) (508 x 508) (89) (483) as airflow at the outlet. See Fig. 4. Fig. 5 - Drive Frame Fasteners
Loose belt or pulleys. Refer to Fig. 6 and adjust tension.
42 36 5/8 28 14 7 27 357/8 x 223/8 16 x 20 41/2 23 Belt tension should be adjusted to allow
112
(1067) (914) (16) (711) (356) (178) (686) (911 x 568)
1
(406 x 508)
4
(114) (584) EXCESSIVE NOISE Mechanical looseness. Check all fasteners and set screws for tightness.
1/64 inch (0.4 mm) of belt deflection Check the ductwork for rattles.
231/4 34 5/8 26 6 6 22 33 / x 101/4
78 20 x 20 21/2 11 per inch of belt span. For example, a
206 1 1
(591) (864) (16) (660) (152) (152) (559) (860 x 260) (508 x 508) (64) (279) Airflow
16 inch (406 mm) belt span should have Wheel unbalanced. Check for dirt build-up and clean wheel if required.
29 38 5/8 30 8 6 23 377/8 x 121/4 16 x 20 21/2 13 16/64 inch (6.4 mm) or 1/4 inch (6.4 mm) Bad bearings. Replace bearings.
207 1 2
(737) (965) (16) (762) (203) (152) (584) (962 x 311) (406 x 508) (64) (330) Rotation of deflection using moderate thumb Incorrect belt tension. Adjust belts as described in “Pre-Starting Checks”,
32 44 5/8 36 10 6 24 437/8 x 151/2 16 x 20 3 16 pressure at mid-point between pulleys,
208 1 4 Fig. 6.
(813) (1118) (16) (914) (254) (152) (610) (1114 x 394) (406 x 508) (76) (406) see Fig. 6.CORRECT
Overtightening will cause
WRONG WRONG WRONG Foreign objects in blower. Remove objects, check for damage or unbalance.
36 48 5/8 40 12 7 25 477/8 x 181/2 20 x 20 31/2 19 excessive bearing wear and noise.
210 1 4
(914) (1219) (16) (1016) (305) (178) (635) (1216 x 470) (508 x 508) (89) (483) Too little tension will cause slippage at Defective motor. Replace motor.
42 58 5/8 50 14 7 27 577/8 x 221/2 20 x 25 41/2 23 Fig. 7 - Pulley Alignment
212 1 4 startup and uneven wear.
(1067) (1473) (16) (1270) (356) (178) (686) (1470 x 572) (508 x 635) (114) (584)
All dimensions are in inches (mm). Fig. 4 - Wheel Rotation

Weight Information
Filter Box Mixing Box
Maintenance and remove door carefully. Hinged MOTOR
BCF access doors are provided on fan
*Unit WARNING: Before servicing or cleaning Motor maintenance is generally limited
Size Slide-Out Sloped Without Damper With Damper models 106, 107, 206, and 207. Provide
the unit, switch power off at service to cleaning and lubrication (where
80 9 24 14 29 support for hinged access doors before
106 panel and lock service disconnecting applicable). Cleaning should be limited
(36) (229) (610) (356) (737) removing fasteners. The door supports
means to prevent power from being to exterior surfaces only. Removing
100 10 26 17 36 weight of the motor, blower, and drive
107 switched on accidentally. When the dust and grease build-up on motor
(45) (254) (660) (432) (914) components. Bolted access doors
service disconnecting means cannot housing assures proper motor cooling.
120 12 39 23 45 are provided on fan models 108, 110,
108 be locked, securely fasten a prominent Use a brush or vacuum to remove dust.
(54) (305) (991) (584) (1143) 112, 208, 210, and 212. Bolted access
warning device, such as a tag, to the Motors should never be sprayed with
265 20 64 40 69 doors do not support weight of any
110
(120) (508) (1626) (1016) (1753) service panel. water or solvents.
components.
340 28 86 64 100 Once the fan has been put into Greasing of the motor is only intended
112
(157) (711) (2184) (1626) (2540) BELTS when fittings are provided. Many
operation, a periodic maintenance
145 12 35 19 42 program should be set up to preserve Belts tend to stretch after a period motors are permanently lubricated and
206
(66) (305) (889) (483) (1067) the reliability and performance of of time. They should be checked should not be lubricated further.
207
207 14 36 23 52 the fan. Items to be included in this periodically for wear and tightness. Motors supplied with grease fittings
(84) (356) (914) (584) (1321) When replacing belts, use the same
program are: should be greased in accordance with
208
220 17 50 31 67 type as supplied with the unit. Loosen manufacturer’s recommendations.
(100) (432) (1270) (787) (1702) BELTS, BEARINGS, MOTOR, the sliding motor plate to allow removal
FASTENERS, and WHEEL(S). Use caution not to over lubricate. Oil
345 26 79 51 93 of the belt by hand. Do not force belts
210
(156) (660) (2007) (1295) (2362)
spillage collects dust and dirt which
To access the fan motor, drives and on or off. This may cause cords to may obstruct motor cooling openings.
515 38 119 86 142 blower simply remove the fasteners break, leading to premature belt failure.
212
(234) (965) (3023) (2184) (3607) attaching the bottom access door Once installed, adjust belts as shown in Where motor temperatures do not
All weights are in lb. (kg) “Pre-Starting Checks”, Fig. 6 and Fig. 7. exceed 104ºF (40ºC), the grease should
*Unit weight is cataloged with the largest Open Proof Motor available.
 3 4
® ® ®
Dimensional Data K
I
Pre-Starting Checks Belt tension should be checked after Belt Span be replaced after 2,000 hours of clean helps maintain a smooth and
H the first 24 hours of operation, after running times as a general rule. quiet running fan.
WARNING: Disconnect and secure 100 hours of operation and periodically
F 35/8 in. (92 mm) to the “OFF” position all electrical WHEEL(S) FASTENERS
E
thereafter. Premature belt failures are
power to the fan prior to inspection or frequently caused by improper belt Wheels should be inspected for Any fan vibration has a tendency to
servicing. Failure to comply with this tension (either too tight or loose) or dust and dirt accumulation at each loosen mechanical fasteners. A periodic
L safety precaution could result in serious misaligned pulleys. The proper tension (in.)
maintenance interval. Left unchecked, inspection should include checking all
Deflection = Belt Span
injury or death. for operating a V-belt is the lowest (in.) 62.5 (in.) dirt may cause wheel imbalance and fasteners and set screws for tightness
G 1 in.
(25 mm)
L Check all fasteners for tightness. The tension at which the belts will not slip. Fig. 6 - Belt Tension cause vibration. Keeping the wheel(s) prior to restarting the unit.
I L blower wheel should rotate freely and Belt tension can be adjusted by
Mixing Box It is very important that the pulleys
F J not rub on the fan panel venturi. Turn loosening the four fasteners on the remain in proper alignment after
Filter Box the fan on momentarily to check for drive frame (pointed out in Fig. 5) and
Troubleshooting
Optional Side Acess Door
H E adjustments are made. Misalignment
unusual vibration or noise. Do not sliding the motor base away from the
Fan of pulleys will result in premature belt
Fan run the fan more than a few seconds blower housing. WARNING: Disconnect and secure to the “OFF” position all electrical power to the fan prior to inspection or
Fig. 2 - BCF Unit Dimensions Fig. 3 - BCF with Filter and Mixing Box Unit Dimensions wear, noise, vibration and power loss.
without being connected to the system servicing. Failure to comply with this safety precaution could result in serious injury or death.
See Fig. 7.
BCF J Filter Size for which it was designed. Motor
E F G H I K L overloading and burnout may result
Size Slide-Out Sloped Slide-Out Qty. Sloped Qty. Fasteners (2) PROBLEM CAUSE CORRECTIVE ACTION
231/4 20 12 6 6 22 191/2 x 101/4 16 x 20 21/2 11 from lack of system static pressure.
106 - 1 1 REDUCED AIRFLOW System resistance is too high. Check dampers for proper operation. Remove
(591) (508) (305) (152) (152) (559) (495 x 260) (406 x 508) (64) (279) Direction of wheel rotation is critical. obstructions in ductwork. Clean dirty filters. Check
29 23 5/8 15 8 6 23 227/8 x 121/4 16 x 20 21/2 13 Reversed rotation will result in poor air for adequate supply air.
107 1 1
(737) (584) (16) (381) (203) (152) (584) (581 x 311) (406 x 508) (64) (330) performance, motor overloading and
Unit running backwards. Correct. Adjust as described in “Pre-Starting
32 26 5/8 18 10 6 24 257/8 x 151/2 16 x 20 3 16 possible burnout. Check wheel rotation Fasteners (2)
108 1 2 Checks”, Fig. 4.
(813) (660) (16) (457) (254) (152) (610) (657 x 394) (406 x 508) (76) (406) by momentarily energizing the unit.
36 32 5/8 24 12 7 25 317/8 x 181/2 20 x 20 31/2 19 Rotation is always in the same direction Excessive dirt on wheel. Clean wheel.
110 1 2 CORRECT WRONG WRONG WRONG
(914) (813) (16) (610) (305) (178) (635) (810 x 470) (508 x 508) (89) (483) as airflow at the outlet. See Fig. 4. Fig. 5 - Drive Frame Fasteners
Loose belt or pulleys. Refer to Fig. 6 and adjust tension.
42 36 5/8 28 14 7 27 357/8 x 223/8 16 x 20 41/2 23 Belt tension should be adjusted to allow
112
(1067) (914) (16) (711) (356) (178) (686) (911 x 568)
1
(406 x 508)
4
(114) (584) EXCESSIVE NOISE Mechanical looseness. Check all fasteners and set screws for tightness.
1/64 inch (0.4 mm) of belt deflection Check the ductwork for rattles.
231/4 34 5/8 26 6 6 22 33 / x 101/4
78 20 x 20 21/2 11 per inch of belt span. For example, a
206 1 1
(591) (864) (16) (660) (152) (152) (559) (860 x 260) (508 x 508) (64) (279) Airflow
16 inch (406 mm) belt span should have Wheel unbalanced. Check for dirt build-up and clean wheel if required.
29 38 5/8 30 8 6 23 377/8 x 121/4 16 x 20 21/2 13 16/64 inch (6.4 mm) or 1/4 inch (6.4 mm) Bad bearings. Replace bearings.
207 1 2
(737) (965) (16) (762) (203) (152) (584) (962 x 311) (406 x 508) (64) (330) Rotation of deflection using moderate thumb Incorrect belt tension. Adjust belts as described in “Pre-Starting Checks”,
32 44 5/8 36 10 6 24 437/8 x 151/2 16 x 20 3 16 pressure at mid-point between pulleys,
208 1 4 Fig. 6.
(813) (1118) (16) (914) (254) (152) (610) (1114 x 394) (406 x 508) (76) (406) see Fig. 6.CORRECT
Overtightening will cause
WRONG WRONG WRONG Foreign objects in blower. Remove objects, check for damage or unbalance.
36 48 5/8 40 12 7 25 477/8 x 181/2 20 x 20 31/2 19 excessive bearing wear and noise.
210 1 4
(914) (1219) (16) (1016) (305) (178) (635) (1216 x 470) (508 x 508) (89) (483) Too little tension will cause slippage at Defective motor. Replace motor.
42 58 5/8 50 14 7 27 577/8 x 221/2 20 x 25 41/2 23 Fig. 7 - Pulley Alignment
212 1 4 startup and uneven wear.
(1067) (1473) (16) (1270) (356) (178) (686) (1470 x 572) (508 x 635) (114) (584)
All dimensions are in inches (mm). Fig. 4 - Wheel Rotation

Weight Information
Filter Box Mixing Box
Maintenance and remove door carefully. Hinged MOTOR
BCF access doors are provided on fan
*Unit WARNING: Before servicing or cleaning Motor maintenance is generally limited
Size Slide-Out Sloped Without Damper With Damper models 106, 107, 206, and 207. Provide
the unit, switch power off at service to cleaning and lubrication (where
80 9 24 14 29 support for hinged access doors before
106 panel and lock service disconnecting applicable). Cleaning should be limited
(36) (229) (610) (356) (737) removing fasteners. The door supports
means to prevent power from being to exterior surfaces only. Removing
100 10 26 17 36 weight of the motor, blower, and drive
107 switched on accidentally. When the dust and grease build-up on motor
(45) (254) (660) (432) (914) components. Bolted access doors
service disconnecting means cannot housing assures proper motor cooling.
120 12 39 23 45 are provided on fan models 108, 110,
108 be locked, securely fasten a prominent Use a brush or vacuum to remove dust.
(54) (305) (991) (584) (1143) 112, 208, 210, and 212. Bolted access
warning device, such as a tag, to the Motors should never be sprayed with
265 20 64 40 69 doors do not support weight of any
110
(120) (508) (1626) (1016) (1753) service panel. water or solvents.
components.
340 28 86 64 100 Once the fan has been put into Greasing of the motor is only intended
112
(157) (711) (2184) (1626) (2540) BELTS when fittings are provided. Many
operation, a periodic maintenance
145 12 35 19 42 program should be set up to preserve Belts tend to stretch after a period motors are permanently lubricated and
206
(66) (305) (889) (483) (1067) the reliability and performance of of time. They should be checked should not be lubricated further.
207
207 14 36 23 52 the fan. Items to be included in this periodically for wear and tightness. Motors supplied with grease fittings
(84) (356) (914) (584) (1321) When replacing belts, use the same
program are: should be greased in accordance with
208
220 17 50 31 67 type as supplied with the unit. Loosen manufacturer’s recommendations.
(100) (432) (1270) (787) (1702) BELTS, BEARINGS, MOTOR, the sliding motor plate to allow removal
FASTENERS, and WHEEL(S). Use caution not to over lubricate. Oil
345 26 79 51 93 of the belt by hand. Do not force belts
210
(156) (660) (2007) (1295) (2362)
spillage collects dust and dirt which
To access the fan motor, drives and on or off. This may cause cords to may obstruct motor cooling openings.
515 38 119 86 142 blower simply remove the fasteners break, leading to premature belt failure.
212
(234) (965) (3023) (2184) (3607) attaching the bottom access door Once installed, adjust belts as shown in Where motor temperatures do not
All weights are in lb. (kg) “Pre-Starting Checks”, Fig. 6 and Fig. 7. exceed 104ºF (40ºC), the grease should
*Unit weight is cataloged with the largest Open Proof Motor available.
 3 4
® ® ®
PART # 453284

Parts List READ AND SAVE THESE INSTRUCTIONS


• BCF Sizes 106 thru 112
Model BCF Belt Drive
Centrifugal Cabinet Fans
®

Installation, Operation, and Maintenance Manual

Upon receiving unit, check for any hanging isolators can be sized to
BLOWER damage that may have occurred during support the weight of the fan only
SHAFT PULLEY
transit and report it immediately to or the fan with filter/mixing boxes.
the shipper. Also, check to see that all Separate support should be used for
BELT accessory items are accounted for. ductwork.
MOTOR PULLEY
The motor voltage and amperage rating
Typical Installation must be checked for compatibility with
WARNING: Always disconnect, lock the electrical supply. Supply wiring may
and tag power source before installing be routed through knockouts which
CABINET
or servicing. Failure to disconnect are provided on each side of the fan
power source can result in fire, shock, housing. Provide adequate wiring to
SHAFT VIBRATION ISOLATORS (4) serious injury or death. permit the access door to open for
BEARINGS
Move fan to the desired location and servicing. Wiring should be secured
DOOR Please read and save these instructions inside the fan to prevent interference
MOTOR determine the position of the access
BEARING SUPPORTS for future reference. Read carefully door. Provide adequate door opening with the drive components.
MOTOR BASE before attempting to assemble, install, clearance for servicing the motor and Inlet and discharge collars are provided
DR. FRAME ANGLES
operate or maintain the unit. Failure blower assembly. Attach the fan to a for duct connection. The inlet panel is
to comply with instruction could result suitable framework as specified. Use removable for attaching optional filter
Fig. 8 - Replacement Parts Single Blower in personal injury and/or property of optional hanging or base vibration and mixing box accessories.
damage! isolators are recommended. Optional
• BCF Sizes 206 thru 212

Mounting Dimensions
Hanging or Base Mounts
BCF
A B C D
Size
191/2 421/2 521/2 241/4
106 D
(493) (1080) (1334) (616)
C
BLOWER 25 473/4 603/4 271/4
107
(635) (1213) (1543) (692)
BEARINGS B
29 523/8 69 301/4
SHAFT PULLEY 108
(737) (1330) (1753) (768)
BELT Warranty
291/2 561/8 75 361/4 A
MOTOR PULLEY
Greenheck warrants this equipment to be free from defects in material and workmanship for a period of one year from 110
(749) (1426) (1905) (921)
the date of purchase. Any units or parts which prove to be defective during the warranty period will be replaced at our 38 647/8 873/4 401/2
option when returned to our factory, transportation prepaid. Motors are warranted by the motor manufacturer for a 112
(965) (1648) (2229) (1029)
period of one year. Should motors furnished by Greenheck prove defective during this period, they should be returned
191/2 421/2 521/2 381/4
to the nearest authorized motor service station. Greenheck will not be responsible for any removal or installation costs. 206
(493) (1080) (1334) (972)
As a result of our commitment to continuous improvement, Greenheck reserves the right to change specifications 25 473/4 603/4 421/4 Mixing Box
without notice. 207
(635) (1213) (1543) (1073)
CABINET
MOTOR 29 523/8 69 481/4 Filter Box
208
(737) (1330) (1753) (1226)
MOTOR BASE
SHAFT
291/2 561/8 75 521/4
BEARING SUPPORTS 210 Fan
(749) (1426) (1905) (1327)
DOOR
38 64 /
78 873/4 621/4
212
DR. FRAME MOUNTS (965) (1648) (2229) (1581) Fig. 1 - Mounting Dimensions
VIBRATION ISOLATORS (8) All dimensions are in inches (mm).
Fig. 9 - Replacement Parts Double Blower NOTE: Only four (4) hanging or base mounts required per unit.
IOM BCF Rev. 2 April 2007 NOTE: Fan can NOT be mounted vertically.
5 Copyright © 2007 Greenheck Fan Corp.
®
PART # 453284

Parts List READ AND SAVE THESE INSTRUCTIONS


• BCF Sizes 106 thru 112
Model BCF Belt Drive
Centrifugal Cabinet Fans
®

Installation, Operation, and Maintenance Manual

Upon receiving unit, check for any hanging isolators can be sized to
BLOWER damage that may have occurred during support the weight of the fan only
SHAFT PULLEY
transit and report it immediately to or the fan with filter/mixing boxes.
the shipper. Also, check to see that all Separate support should be used for
BELT accessory items are accounted for. ductwork.
MOTOR PULLEY
The motor voltage and amperage rating
Typical Installation must be checked for compatibility with
WARNING: Always disconnect, lock the electrical supply. Supply wiring may
and tag power source before installing be routed through knockouts which
CABINET
or servicing. Failure to disconnect are provided on each side of the fan
power source can result in fire, shock, housing. Provide adequate wiring to
SHAFT VIBRATION ISOLATORS (4) serious injury or death. permit the access door to open for
BEARINGS
Move fan to the desired location and servicing. Wiring should be secured
DOOR Please read and save these instructions inside the fan to prevent interference
MOTOR determine the position of the access
BEARING SUPPORTS for future reference. Read carefully door. Provide adequate door opening with the drive components.
MOTOR BASE before attempting to assemble, install, clearance for servicing the motor and Inlet and discharge collars are provided
DR. FRAME ANGLES
operate or maintain the unit. Failure blower assembly. Attach the fan to a for duct connection. The inlet panel is
to comply with instruction could result suitable framework as specified. Use removable for attaching optional filter
Fig. 8 - Replacement Parts Single Blower in personal injury and/or property of optional hanging or base vibration and mixing box accessories.
damage! isolators are recommended. Optional
• BCF Sizes 206 thru 212

Mounting Dimensions
Hanging or Base Mounts
BCF
A B C D
Size
191/2 421/2 521/2 241/4
106 D
(493) (1080) (1334) (616)
C
BLOWER 25 473/4 603/4 271/4
107
(635) (1213) (1543) (692)
BEARINGS B
29 523/8 69 301/4
SHAFT PULLEY 108
(737) (1330) (1753) (768)
BELT Warranty
291/2 561/8 75 361/4 A
MOTOR PULLEY
Greenheck warrants this equipment to be free from defects in material and workmanship for a period of one year from 110
(749) (1426) (1905) (921)
the date of purchase. Any units or parts which prove to be defective during the warranty period will be replaced at our 38 647/8 873/4 401/2
option when returned to our factory, transportation prepaid. Motors are warranted by the motor manufacturer for a 112
(965) (1648) (2229) (1029)
period of one year. Should motors furnished by Greenheck prove defective during this period, they should be returned
191/2 421/2 521/2 381/4
to the nearest authorized motor service station. Greenheck will not be responsible for any removal or installation costs. 206
(493) (1080) (1334) (972)
As a result of our commitment to continuous improvement, Greenheck reserves the right to change specifications 25 473/4 603/4 421/4 Mixing Box
without notice. 207
(635) (1213) (1543) (1073)
CABINET
MOTOR 29 523/8 69 481/4 Filter Box
208
(737) (1330) (1753) (1226)
MOTOR BASE
SHAFT
291/2 561/8 75 521/4
BEARING SUPPORTS 210 Fan
(749) (1426) (1905) (1327)
DOOR
38 64 /
78 873/4 621/4
212
DR. FRAME MOUNTS (965) (1648) (2229) (1581) Fig. 1 - Mounting Dimensions
VIBRATION ISOLATORS (8) All dimensions are in inches (mm).
Fig. 9 - Replacement Parts Double Blower NOTE: Only four (4) hanging or base mounts required per unit.
IOM BCF Rev. 2 April 2007 NOTE: Fan can NOT be mounted vertically.
5 Copyright © 2007 Greenheck Fan Corp.
®

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