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Hose Inspection - All Cat Machines
Hose Inspection - All Cat Machines
Hose Inspection - All Cat Machines
Caterpillar Products
All Machines
Work Tool
All
Introduction
Do not perform any procedure in this Special Instruction until you have read the information and you
understand the information.
Safety Section
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Personal injury can result from hydraulic oil pressure and hot oil.
Hydraulic oil pressure can remain in the hydraulic system after the
engine has been stopped. Serious injury can be caused if this pressure is
not released before any service is done on the hydraulic system.
Make sure all of the work tools have been lowered to the ground, and
the oil is cool before removing any components or lines. Remove the oil
filler cap only when the engine is stopped, and the filler cap is cool
enough to touch with your bare hand.
Personal injury or death can result from improperly checking for a leak.
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Prevent the machine from movement. Park the machine on a level surface.
Attach a "Do Not Operate" warning tag or a similar warning tag to the start switch or to the controls before
you service the equipment. These warning tags (Special Instruction, SEHS7332) are available from your
Caterpillar dealer.
This inspection form is intended to assist with identification and prioritization of failure modes associated
with hose assemblies and to increase your ability to identify and proactively resolve issues in order to
minimize fluid loss, machine downtime and avoid environmental impact.
Various site conditions, the environment and machine age should always be considered when inspecting hose
assemblies.
When performing a machine walk-around, always follow local safety guidelines and wear the appropriate
PPE. Prior to inspection, turn off equipment power and release pressure from the accumulators along with the
system pressure. Make sure equipment is in a safe or neutral position, retract all cylinders, drop the load, and
allow enough time for cool down. Chock tires as necessary. NEVER touch a hydraulic hose that is under
pressure.
When inspecting hose assemblies, the recommended Replacement Indicator Levels noted below should be
considered. For detail and replacement recommendations, please reference the following pages.
Replacement indicator 1
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Replacement indicator 2
Hose assembly is showing early signs of fatigue or wear and risk of failure is low.
Note: Where possible take photos to highlight areas of concern and attach to report.
Cover has worn through or has been damaged with exposure of the reinforcement layer.
Replace hose assembly urgently to ensure safety and minimize potential fluid loss/ contamination, machine
downtime and negative environmental impact.
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Cover has minor cuts or cracks. Reinforcement is not exposed. Hose is still flexible.
Hose assembly is weeping fluid (e.g. through cover, around clamps, at connection points, etc.,).
Cover is blistered.
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List hoses below that need attention. Rate each hose based on severity / impact to safety, machine operation
and environmental impact.
Table 1
Hose Assembly Part Group Number or Rating Comments (Recommended
Number Location (Level) Actions)
Table 2
Machine Model: Date:
Table 3
Comments:
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