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6 Design of Constant Dia RCC Chimney and Foundation 23052014 PDF
6 Design of Constant Dia RCC Chimney and Foundation 23052014 PDF
6 Design of Constant Dia RCC Chimney and Foundation 23052014 PDF
cont'd :
Verified by : Date : Revision note :
Calculation Sheet
Project :
Subject : Description : 4
25.00 m
External Diameter of Chimney 4.50 m
Fire Brick Lining 100 mm thk
Air Gap Between Wall & Fire Brick Lining (min) 100 mm
lining
Unit weight of Fire Brick Lining 19000 N/m3 100
thickness
Height of Fire Brick Lining above Ground 48.00 m
Level 3.90 m 300
1600
The temperature of gases above 200 ºC
surrounding air
Coefficient of expansion of concrete and 1.1E-05 per deg C
25.00 m
Steel
Grade of Steel fy = ( 250 or 415) 250 N/mm2
Allowable tensile stress in steel 140 N/mm2
Modulus of Elasticity of steel Es = 2.05E+05 N/mm2
Grade Concrete Mix M25 25 N/mm2
Modulus of Elasticity of Concrete Ec = 2.85E+04 N/mm2 400
n/m2
1400
Height of top portion of Chimney 25.00 m
22.00 m
Thickness of chimney shell at middle portion 300 mm
of Chimney 100
Height of middle portion of Chimney 25.00 m fig 1
Thickness of chimney shell at bottom portion 400 mm Cross-Section of Chimney
of Chimney
Height of balance bottom portion of Chimney 22.00 m
Lining Support Distance @ every 6.00 m
1800 N/m2
Constant wind pressure intensity at top portion
Allowable compressive stress (Direct) N/mm2 4.00 5.00 6.00 8.00 9.00 10.00 0.25 0.22 0.22 0.23 0.23 0.23 0.23
Allowable tebsile stress (Direct) N/mm2 -2.00 -2.80 -3.20 -3.60 -4.00 -4.40
Optimises RCC Chimney and 0.75 0.34 0.35 0.36 0.37 0.37 0.38
Weight of Lining per meterFoundation. height = 1.25 0.40 0.42 0.44 0.45 0.45 0.46
Written and programmed 1.50 0.42 0.45 0.46 0.48 0.49 0.49
= Π *( 4.50 - 2 ( 0.4by+ 0.1 + 0.05 )) * 1.75 0.44 0.47 0.49 0.50 0.52 0.52
0.1 * 1.00 * 19000 2.00 0.44 0.49 0.51 0.53 0.54 0.55
:- 2.25 0.44 0.51 0.53 0.55 0.56 0.57
www.abqconsultants.com 2.75
3.00
0.44
0.44
0.51 0.56 0.58 0.60 0.62
Page 1 of 16
abquadri@gmail.com
9959010210
9959010211
Weight of Concrete per meter height
As =
1 * Π * ( 4.50 ^2 - 4.10 ^2 ) * 1000000
100 4
= 27018 mm2
Nos of 16 mm Φ bars = 27018 = 135
201
Hence provide 140 bars of 16mm Φ suitably placed along the circumference ok
Ts = 28149 = 2.08 mm
2ΠR
Horizontal steel (hoops) may be provided @ 0.2 % of sectional area ok
Area of steel per metre height of chimney 0.2 * =
200 * 1000 = 400 mm2
100
Hence pitch s of 12 mm Φ bar hoops = 1000 * 113 = 282.5 mm
400
Provide these at 250 mm centre ok
W = 25.00 * 67544 = 1688606 N
PTO
Prep By : A B Quadri- Abq Consultants - 9959010210 - em-abquadri@yahoo.com-12-2-826/2 Royal Residency, Besides Amba talkies, Mehdipatnam , Hyderabad-500028-www.abqconsultants.com
Page 2 of 16
For no tension to develop, allowable eccentricity = 2I = 2 * 6.9073E+12
AD 2982693 * 4500
= 1029.2 mm
The actual eccentricity is 1049 mm. Hence some tension will be developed in the leeward side.
= 0.566 ± 0.577
As =
1 * Π * ( 4.50 ^2 - 3.90 ^2 ) * 1000000
100 4
= 39584 mm2
Nos of 20 mm Φ bars = 39584 = 126
314
Hence provide 130 bars of 20mm Φ suitably placed along the circumference ok
Ts = 40841 = 3.10 mm
2ΠR
Horizontal steel (hoops) may be provided @ 0.2 % of sectional area ok
Area of steel per metre height of chimney 0.2 * =
300 * 1000 = 600 mm2
100
Hence pitch s of 12 mm Φ bar hoops = 1000 * 113 = 188.0 mm
600
Provide these at 180 mm centre ok
W = 25.00 * 67544 + 25.00 * 20295 +
25.00 * 98960 = 4669977 N
Page 3 of 16
For M 25 concrete , m = 10.98
= 1.070 ± 1.603
As =
1 * Π * ( 4.50 ^2 - 3.70 ^2 ) * 1000000
100 4
= 51522 mm2
Nos of 25 mm Φ bars = 51522 = 105 nos
491
Hence provide 120 bars of 25mm Φ suitably placed along the circumference ok
Ts = 58905 = 4.46 mm
2ΠR
Horizontal steel (hoops) may be provided @ 0.2 % of sectional area ok
Area of steel per metre height of chimney = 0.2 * 400 * 1000 = 800 mm2
100
Hence pitch s of 12 mm Φ bar hoops = 1000 * 113 = 141.0 mm
800
Provide these at 140 mm centre ok
PTO
Prep By : A B Quadri- Abq Consultants - 9959010210 - em-abquadri@yahoo.com-12-2-826/2 Royal Residency, Besides Amba talkies, Mehdipatnam , Hyderabad-500028-www.abqconsultants.com
Page 4 of 16
W = 25.00 * 67544 + 25.00 * 20295 + 25.00 * 98960 +
22.00 * 20295 + 22.00 * 128805 = 7950177 N
= 1.385 ± 2.549
e = R
[ (Tc-Ts) {
sin2Φ
4
+
Π-Φ
2 } +
mΠ Ts
2 ] fig 2
Page 5 of 16
e = 205 * [ ( 40.00 - 0.45 ) * {
sin2Φ
4
+
Π-Φ
2 } +
10.98 * Π
2
*
0.45
]
[ ( 40.00 - 0.45 ) * { sinΦ + (Π-Φ) cosΦ } + 10.98 * Π * 0.45 * cosΦ ]
Now adjust the value of angle Φ in such a way that the value of eccentricity e is >= 1.742 m
W =
2Rc1
1+cosΦ [ (Tc-Ts) { sinΦ + (Π-Φ) cosΦ } + mΠ Ts cosΦ ]
.:
7950177 =
2 * 2050
1 + 0.06976
* c1
[ ( 400 - 4.46 ) *
safe
(b) Stress in horizontal reinforcement
Area of steel per metre height of chimney = 0.2 * 400 * 1000 = 800 mm2
100
As = 113.1 mm2
in pitch s = 140 mm centre, if the cover is 40 mm then
D1 = 4500 - 80 = 4420 mm
p * s 364770 * 140 2
.: t1 = = = 51.079 N/mm < 140
2 * As * D1 2 * 113 * 4420
N/mm2
allowable
Safe
PTO
Prep By : A B Quadri- Abq Consultants - 9959010210 - em-abquadri@yahoo.com-12-2-826/2 Royal Residency, Besides Amba talkies, Mehdipatnam , Hyderabad-500028-www.abqconsultants.com
Page 6 of 16
(c) Stress on leeward side due to temperature gradient
fig 3
fig 4
Let us assume that 80 % of temperature drops through the lining and shell. ok
Drop in temperature = 200 * 0.8 = 160 ºC
Asssuming that drop in lining is 5 times more than that in shell, per unit thickness, ok
the drop of temperature through concrete is given by,
c1 [1 + ( m -
2
1 ) * p ] = α * T * Ec
0.5 * k - m * p * (a - k)
or 10.2329 = 14.6043
2
k + 0.24509 * k - 0.21445
2
k + 0.245 * k - 0.915 = 0
PTO
Prep By : A B Quadri- Abq Consultants - 9959010210 - em-abquadri@yahoo.com-12-2-826/2 Royal Residency, Besides Amba talkies, Mehdipatnam , Hyderabad-500028-www.abqconsultants.com
Page 7 of 16
.: Compressive a * α * Tº * Ec
c = = k * α * Tº * Ec
Stress in Concrete a - k
1 +
k
= 0.842 * 1.1E-05 * 71.11 * 1.867E+04
= 12.295 N/mm
2
Permissible 4 2
= * 8.5 = 11.33 N/mm
Stress in Concrete 3
The above analysis is based on the assumption that the tension caused by temperature variation
cannot be taken by concrete, and it is taken entirely by steel.
p * t1 = α * Tº * Ec
2
m * p * ( a - k ) - 0.5 * k
0.490581772 14.604
or 2 =
0.107226563 - 0.122544643 k - 0.5 * k
2
0.10723 - 0.12254 k - 0.5 * k = 0.0336
solving k = 0.2803
Stress in Concrete
= 95.36 N/mm
2 < 140 N/mm
2 ( safe )
PTO
Prep By : A B Quadri- Abq Consultants - 9959010210 - em-abquadri@yahoo.com-12-2-826/2 Royal Residency, Besides Amba talkies, Mehdipatnam , Hyderabad-500028-www.abqconsultants.com
Page 8 of 16
k2 = 0.35648596
Stress in Concrete
Stress in Concrete
= 115.64 N/mm
2 < 140 N/mm
2 O.k
These stresses are due to temperature effect alone. To this we must add the stresses due to wind.
Hence total stress in steel
= 115.64 + 51.079 = 166.72 N/mm
2
PTO
Prep By : A B Quadri- Abq Consultants - 9959010210 - em-abquadri@yahoo.com-12-2-826/2 Royal Residency, Besides Amba talkies, Mehdipatnam , Hyderabad-500028-www.abqconsultants.com
Page 9 of 16
5. Flue Opening :
fig 6
P P = 7950177 N
M = 13848345 N .m
M
V M V = 364770 N
0.00 level
PTO
Prep By : A B Quadri- Abq Consultants - 9959010210 - em-abquadri@yahoo.com-12-2-826/2 Royal Residency, Besides Amba talkies, Mehdipatnam , Hyderabad-500028-www.abqconsultants.com
Page 10 of 16
7. Design of Cirrcullar Chimney Foundation :
P
e 7950.18
364.77 1742
Data FFL H
Concrete Grade fc' = 25 N/mm2
200
A
Steel Grade fy = 415 N/mm2 FGL
S.B.C of Soil Qs = 200 Kn/m2 Soil filling inside
Density of soil Ws = 18 Kn/m3
Axial Load P= 7950.18 Kn
1700
Moment M= 13848.345 Kn . M D
eccentricity e = M/P = 1.742 m
4000
Totd
Horizontal load H= 364.77 Kn
Outer dia of chimney d= 4.50 m
Thickness of chimney wall t= 400 mm
14.00 m
2300
Dia of Footing OD =
T
A= 200 mm
Level of footing below ground Totd = 4000 mm
Depth of Soil D= 1700 mm 4500
Depth of Footing T= 2300 mm d
Footing Reinforcement dia Φ= 32 25 mm 14000
Reinforcement cover c = 75 mm OD
14000
= 7950.18
P' = P + Weight of Chimney Wall + Soil Filling inside
of wall + Weight of soil + Self weight of footing
= 7950.18 + Π ( 4.50 ^2 - 4.10 ^2 )
4
* ( 1.70 + 0.2 ) * 25
+ Π ( 4.10 ^2 ) * 18
4 fig 7
+ Π ( 14.00 ^2 - 4.50 ^2 ) * 18 * 1.70
4
+ Π ( 14.00 ^2 ) * 2.30 * 25
4
= 7950.18 + 128.33 + 237.65 + 4223.83 + 8851.44
= 21391.43 kn
M' = 13848.345 + H * ( D + T + A )
= 13848.345 + 364.77 * ( 2.30 + 1.70 + 0.2 )
= 15380.38 Kn . M
Page 11 of 16
The maximum and minimum base pressures are given by σ = P' ± M'
A Zxx
fig 8
= 21391.43 ± 15380.38
153.94 269.39
196.05
81.87
= 138.961 ± 57.093
Assume initially 1 Layer of 32 mm Φ bars 120 nos spaced radially along the
+ 25 mm Φ bars As = 1295 mm2 circumferance
Uniform pressure
= 139.0 Kn / m2
under area 'PQRS'
Pressure due to
= 57.1 Kn / m2
Moment at 'RS'
R
Pressure due to
= 18.4 Kn / m2 Main Reinforcement
Moment at 'PQ'
b1 Area covered by
S one unit of Main
CG of Segment 'PQRS' P b2
= 2.782 m fro Critical Section
from 'PQ' ro
Φ a2 for Moment
Q
Footing
Outer Dia
A rp
A
Chimney
rs Outer Dia
Line of Shear
fig 9
PTO
Prep By : A B Quadri- Abq Consultants - 9959010210 - em-abquadri@yahoo.com-12-2-826/2 Royal Residency, Besides Amba talkies, Mehdipatnam , Hyderabad-500028-www.abqconsultants.com
Page 12 of 16
C / L of foundation
2300
Main Radial reinforcement Circullar reinf
900
32 Φ 120 nos 16 Φ @ 200 c/c
1112.5 75 cover
7000
C/L
Section A - A fig 10
j = 1 - k = 1 - 0.289 = 0.90378
3 3
R = 1 fc'all j k = 1 * 8.5 * 0.904 * 0.289
2 2
= 1.109
.: Provide 32 Φ + 25 Φ AΦ = Π * ( 32 ² + 25 ² )
1 dia bars. 4
2 2
layer of Main radial reinforcement = 1295 mm > 1241 mm
ok
Provide 16 Φ @ 200 c/c p% = 1295 * 100 = 0.494 %
distribution steel 118 * 2225
PTO
Prep By : A B Quadri- Abq Consultants - 9959010210 - em-abquadri@yahoo.com-12-2-826/2 Royal Residency, Besides Amba talkies, Mehdipatnam , Hyderabad-500028-www.abqconsultants.com
Page 13 of 16
Punching Shear : Check Punching shear at ro + d/2 from the c/L
PTO
Prep By : A B Quadri- Abq Consultants - 9959010210 - em-abquadri@yahoo.com-12-2-826/2 Royal Residency, Besides Amba talkies, Mehdipatnam , Hyderabad-500028-www.abqconsultants.com
Page 14 of 16
Check Deflection of Chimney :
Data :
Top Portion :
Height of Top portion of Chimney = 25.00 m
M / Ei = 9.0008E-09 1/mm
M / Ei = 2.4999E-08 1/mm
PTO
Prep By : A B Quadri- Abq Consultants - 9959010210 - em-abquadri@yahoo.com-12-2-826/2 Royal Residency, Besides Amba talkies, Mehdipatnam , Hyderabad-500028-www.abqconsultants.com
Page 15 of 16
Bottom Portion :
Height of Bottom portion of Chimney = 22.00 m
M / Ei = 3.9746E-08 1/mm
PTO
Prep By : A B Quadri- Abq Consultants - 9959010210 - em-abquadri@yahoo.com-12-2-826/2 Royal Residency, Besides Amba talkies, Mehdipatnam , Hyderabad-500028-www.abqconsultants.com
Page 16 of 16