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  • Colorchange P500 2K IPC

    Uploaded by

    gguadian21
    36 views8 pages
    The document provides guidelines for a color change process using a 2K IPC coating system with a Versa Bell II at the VW Wolfsburg plant. It details the steps involved, including cleaning out lines, flushing solvent and catalyst lines, dumping remaining coating, sealing and washing parts. A table outlines the specific valves used and timing for each step.

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    The document provides guidelines for a color change process using a 2K IPC coating system with a Versa Bell II at the VW Wolfsburg plant. It details the steps involved, including cleaning out lines, flushing solvent and catalyst lines, dumping remaining coating, sealing and washing parts. A table outlines the specific valves used and timing for each step.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
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    36 views8 pages

    Colorchange P500 2K IPC

    Uploaded by

    gguadian21
    The document provides guidelines for a color change process using a 2K IPC coating system with a Versa Bell II at the VW Wolfsburg plant. It details the steps involved, including cleaning out lines, flushing solvent and catalyst lines, dumping remaining coating, sealing and washing parts. A table outlines the specific valves used and timing for each step.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as pdf or txt
    of 8

    Document Control Information

    Dept 007 Process Guideline Effective Date: 01/23/06 Author: Anthony Fryia
    Issue Date: 01/24/06 Approver: Dave Lazar
    P500 - 2K IPC Color Change Document Status :
    Revision Level:
    Released
    0.0
    Page: 1 of 7

    Kates SolvAir
    Supply Air 85 - 125 psi
    Supply Solvent 95 - 200 psi
    ∆ Pressure ≥10 psi (solvent)

    FANUC Robotics Confidential


    Document Control Information
    Dept 007 Process Guideline Effective Date: 01/23/06 Author: Anthony Fryia
    Issue Date: 01/24/06 Approver: Dave Lazar
    P500 - 2K IPC Color Change Document Status :
    Revision Level:
    Released
    0.0
    Page: 2 of 7

    VW Wolfsburg Clear Coat - 2K IPC with Versa Bell II

    Pushout
    Shared Color Change Valves
    Step Event 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Time Preset Description

    Catalyst Enab
    RESERVED

    RESERVED
    RESERVED
    pFLUSH2
    pDUMP2
    pFLUSH
    pCC1-24

    pDUMP

    pWASH
    pSEAL

    pSOL2
    pTRIG

    pCAT
    pSOL
    pAIR
    pBW

    pCC
    pIW
    pPE

    1 2 1 1 1 3.0 6
    2 0.0 0
    3.0
    Clean Out
    Shared Color Change Valves
    Step Event 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Time Preset Description
    Catalyst Enab
    RESERVED

    RESERVED
    RESERVED
    pFLUSH2
    pDUMP2
    pFLUSH
    pCC1-24

    pDUMP

    pWASH
    pSEAL

    pSOL2
    pTRIG

    pCAT
    pSOL
    pAIR
    pBW

    pCC
    pIW
    pPE

    1 1 1 1 0.1 0
    2 1 1 1 1 1 15.0 6
    3 1 1 1 1 1 1 1 1 1 1 1 1 1 7.0 6
    4 1 1 1 1 1 1 1 1 1 1 1 4.0 6
    5 1 1 1 1 1 1 1 1 1 1 1 0.5 5
    6 1 1 1 1 1 1 1 1 1 2.0 0
    7 1 1 1 1 10.0 0
    8 1 1 5.0 0
    43.6

    FANUC Robotics Confidential


    Document Control Information
    Dept 007 Process Guideline Effective Date: 01/23/06 Author: Anthony Fryia
    Issue Date: 01/24/06 Approver: Dave Lazar
    P500 - 2K IPC Color Change Document Status :
    Revision Level:
    Released
    0.0
    Page: 3 of 7

    VW Wolfsburg Clear Coat - 2K IPC with Versa Bell II

    Cup Wash
    Shared Color Change Valves
    Step Event 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Time Preset Description

    Catalyst Enab
    RESERVED

    RESERVED
    RESERVED
    pFLUSH2
    pDUMP2
    pFLUSH
    pCC1-24

    pDUMP

    pWASH
    pSEAL

    pSOL2
    pTRIG

    pCAT
    pSOL
    pAIR
    pBW

    pCC
    pIW
    pPE
    1 1 1 1 0.1 0
    2 1 1 1 1 1 1 2.0 0
    3 1 1 1 1 1 1 1 0.3 0
    4 1 1 1 1 1 1 3.0 0
    5.4

    Fill
    Shared Color Change Valves
    Step Event 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Time Preset Description
    Catalyst Enab
    RESERVED

    RESERVED
    RESERVED
    pFLUSH2
    pDUMP2
    pFLUSH
    pCC1-24

    pDUMP

    pWASH
    pSEAL

    pSOL2
    pTRIG

    pCAT
    pSOL
    pAIR
    pBW

    pCC
    pIW
    pPE

    1 1 1 1 1 1 1 0.1 0
    2 1 1 1 1 1 1 1 1 35.0 4
    3 1 1 1 1 1 1 1 1 1 10.0 6
    45.1

    FANUC Robotics Confidential


    Document Control Information
    Dept 007 Process Guideline Effective Date: 01/23/06 Author: Anthony Fryia
    Issue Date: 01/24/06 Approver: Dave Lazar
    P500 - 2K IPC Color Change Document Status :
    Revision Level:
    Released
    0.0
    Page: 4 of 7

    VW Wolfsburg Clear Coat - 2K IPC with Versa Bell II

    Pot-Life Fill Cycle (ReFill)


    Shared Color Change Valves
    Step Event 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Time Preset Description

    Catalyst Enab
    RESERVED

    RESERVED
    RESERVED
    pFLUSH2
    pDUMP2
    pFLUSH
    pCC1-24

    pDUMP

    pWASH
    pSEAL

    pSOL2
    pTRIG

    pCAT
    pSOL
    pAIR
    pBW

    pCC
    pIW
    pPE

    1 1 1 1 1 1 0.1 0
    2 1 1 1 1 1 1 1 1.5 5
    3 1 1 1 1 1 1 1 1 1 18.0 5
    19.6

    Full Push to Dump


    Shared Color Change Valves
    Step Event 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Time Preset Description
    Catalyst Enab
    RESERVED

    RESERVED
    RESERVED
    pFLUSH2
    pDUMP2
    pFLUSH
    pCC1-24

    pDUMP

    pWASH
    pSEAL

    pSOL2
    pTRIG

    pCAT
    pSOL
    pAIR
    pBW

    pCC
    pIW
    pPE

    1 1 1 1 1 0.1 5
    2 1 1 1 1 1 1 1 1 1 1 1 1 1 15.0 6
    3 1 1 1 1 1 1 1 1 1 1 1 1 1 2.0 6
    4 1 1 1 4.0 0
    21.1

    FANUC Robotics Confidential


    Document Control Information
    Dept 007 Process Guideline Effective Date: 01/23/06 Author: Anthony Fryia
    Issue Date: 01/24/06 Approver: Dave Lazar
    P500 - 2K IPC Color Change Document Status :
    Revision Level:
    Released
    0.0
    Page: 5 of 7

    VW Wolfsburg Clear Coat - 2K IPC with Versa Bell II

    Pot-Life Clean Cycle


    Shared Color Change Valves
    Step Event 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Time Preset Description

    Catalyst Enab
    RESERVED

    RESERVED
    RESERVED
    pFLUSH2
    pDUMP2
    pFLUSH
    pCC1-24

    pDUMP

    pWASH
    pSEAL

    pSOL2
    pTRIG

    pCAT
    pSOL
    pAIR
    pBW

    pCC
    pIW
    pPE

    1 1 1 1 0.1 0
    2 1 1 1 1 1 1 1 1 1 5.0 6
    3 1 1 1 1 1 1 1 1 1 1.0 6
    4 1 1 1 1 1 1 1 1 1 3.0 6
    5 1 1 1 1 5.0 5
    6 1 1 1 5.0 0
    19.1

    FANUC Robotics Confidential


    Document Control Information
    Dept 007 Process Guideline Effective Date: 01/23/06 Author: Anthony Fryia
    Issue Date: 01/24/06 Approver: Dave Lazar
    P500 - 2K IPC Color Change Document Status :
    Revision Level:
    Released
    0.0
    Page: 6 of 7

    VW Wolfsburg Clear Coat - 2K IPC with Versa Bell II

    Super Purge
    Shared Color Change Valves
    Step Event 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Time Preset Description

    Catalyst Enab
    RESERVED

    RESERVED
    RESERVED
    pFLUSH2
    pDUMP2
    pFLUSH
    pCC1-24

    pDUMP

    pWASH
    pSEAL

    pSOL2
    pTRIG

    pCAT
    pSOL
    pAIR
    pBW

    pCC
    pIW
    pPE

    1 1 1 1 0.1 0
    2 1 1 1 1 1 1 20.0 6
    3 1 1 1 1 1 1 1 1 1 1 1 1 1 7.0 6
    4 1 1 1 1 1 1 2.0 6
    5 1 1 1 1 1 1 1 1 1 1 1 1 1 7.0 6
    6 1 1 1 1 1 1 1 1 1 1 1 1 0.5 5
    7 1 1 1 1 1 1 1 1 1 3.0 0
    8 1 1 1 1 10.0 0
    9 1 1 1 5.0 0
    54.6

    FANUC Robotics Confidential


    Document Control Information
    Dept 007 Process Guideline Effective Date: 01/23/06 Author: Anthony Fryia
    Issue Date: 01/24/06 Approver: Dave Lazar
    P500 - 2K IPC Color Change Document Status :
    Revision Level:
    Released
    0.0
    Page: 7 of 7

    Color Change Presets Valve Descriptions


    Turbine pTRIG
    Presets Paint Shape Air
    Speed RESERVED
    (cc/min) (kRPM) (SLPM) Catalyst Enab
    1 100 20 400 pCC1-24
    2 200 20 400
    3 300 20 400 pPE
    4 400 20 400 pIW
    5 500 20 400 pBW
    6 600 20 400 pSOL
    7 700 20 400 pAIR
    8 800 20 400 pCC
    9 900 20 400 pDUMP
    10 1000 20 400 pFLUSH
    11 1100 20 400 pSEAL
    12 1200 20 0 pDUMP2
    13 0 0 0 pCAT
    14 0 0 0 pWASH
    15 0 0 0 pSOL2
    16 0 0 0 pFLUSH2
    17 0 0 0 RESERVED
    18 0 0 0 RESERVED
    19 0 0 0
    20 0 0 0

    FANUC Robotics Confidential


    Document Control Information
    Dept 007 Process Guideline Effective Date: 01/23/06 Author: Anthony Fryia
    Issue Date: 01/24/06 Approver: Dave Lazar
    P500 - 2K IPC Color Change Document Status :
    Revision Level:
    Released
    0.0
    Page: 8 of 7

    Revision Table
    Rev Level Rev Date Description

    0.0 1/23/06 Initial Release

    FANUC Robotics Confidential

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