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Pogo Pin Connectors Pogo Pin Connectors: About Us About Us
Pogo Pin Connectors Pogo Pin Connectors: About Us About Us
is a leading global
manufacturer of Contact Probes, Pogo Pins, Testprobes, ABOUT US
Pogo Pin Connectors Springloaded Connectors, and Crown Spring Connectors.
Selected Customers
Locations
GERMANY
JAPAN
USA TAIWAN:
Taipei
Kaohsiung
Hsinchu
INDIA
CHINA:
Dongguan Humen
Shenzhen
SINGAPORE Beijing
Kunshan
Chengdu
Hongkong
Changsha
Wuhan
History
Over 30 Years of Product Development Experience
Servicing Industry-leading Clients
2014 CCP USA Established Agile and Flexible Design Process with Self-owned
Turning and Plating Factory
Employee’s Children
Summer Camp
Testing Commercial High Current Industrial
Solutions Connector Solutions Connector Solutions Connector Solutions
Tuition Subsidy
for Employee’s Children
02 03
POGO PIN WHEN TO USE
INTRODUCTION POGO PINS
Advantages
Spring
SIMPLIFY ASSEMBLY AND SAFE COST
The complexity of todays electronics increases the assembly
costs and difficulty significantly. Pogo pins not just reduce
the manual labor time for inserting cables or pins, they also
open up new design and arrangement options for industrial
designers and engineers.
Plunger
HIGH TOLERANCE
Pogo Pin
Small errors in the production often lead to unstable
Connector connectors as they are not properly touching the surface of
their counterpart. Pogo pins allow extremely high tolerances
in the production and thereby increasing the likelyhood for
errors.
LONG LIFE-TIME
Pogo pins have a far superior life-time as compared to other
connector types as they minimize the mechanical strain on
the parts.
04 05
POGO PIN
DESIGNS MATERIALS
The current a pogo pin can carry depends largely on 3 factors: Housing
Polyoxyethylen (Standard)
PBT Polybutylene terephthalate
LCP Liquid-crystal polymers
Number of Contact Points HTN Polyphthalamide
The ball design maximizes the number of contact points, thereby allowing PA10T
a higher and more stable flow of current.
10lbs
Spring Force Ball
The higher the spring force, the better the plunger is pressed against the wall of Stainless Steel
the barrel, allowing a stable current flow.
Plunger
Material
Different material types can heavily influence the conductivity of the pin, but also the roughness Brass (Standard)
is imporant to increase the current flow. Beryllium Copper
Phosphor Bronze
SK4
Surface Plating
BLACK DRILL BIAS TAIL BALL Base Plating
The drilled plunger creates extra space The biased tail of the plunger The ball inside stabilizes Spring Barrel
for the spring and allowing shorter creates a lateral force and the contacting areas for a Base
pogo pin designs. better contact. better performance. Stainless Steel Brass (Standard)
Beryllium Copper
Phosphor Bronze
06 07
CCP PLATING CCP PLATING
TECHNOLOGY TECHNOLOGY
Industry-Leading Anti-Corrosion Industry-Leading Anti-Corrosion
Understanding
2 5 30 Galvanic Corrosion:
Galvanic corrosion occurs, when two different metals of different nobility
NaCl Ni get into close contact in the presence of an electrolyte such as water. Dissimilar
metals have different electrode potentials which cause one of the metals to act as a
more resistant more resistant to more resistant Nickel-Free cathode and the other as an anode. The resulting current flow is the main cause for the
to Salt Spray Artifical Prespiration to Electrolysis
dissolve of the lesser noble (anode) metal. Acid or alkali environments, for example on human
skin, can accelerate galvanic corrosion significantly and attack even metals such as gold and platin.
0 Min Nickel Release EN 12472:2005+A1:2009 Nickel-containing process Nickel-free process Nickel-free process
08 09
POGO PIN
APPLICATIONS
Spring loaded connectors can be used for a wide
variety of applications. Their versatility make them
true allrounders, from charging applications to high
frequency signal transmission.
10 11
POGO PIN
INDUSTRIES
INDUSTRIAL
Robotic Arms
Docking Stations
Rugged Devices
Printers
MEDICAL
CPI Dockings RETAIL
Skin Lasers Barcode Scanners
Inhalation Machines Smart Price Tags
Pregnancy Monitors POS Systems (Point of sale)
Credit Card Readers
ENTERTAINMENT
Smart Toys
Game Consols
Audio Equipment
HOUSEHOLD
Dish Washers TRANSPORTATION
Home Pods PERSONAL
Vacuum Cleaners Car Keys
Laptops Navigation Systems
Hair Dryers
Smartphones Board Electronics
Air Purifiers
Water Cookers
SECURITY E-Ciggarettes Airplane Entertainment Systems
Smart Watches
Smart Locks
Ear Pods
CCTV Cameras
Cameras
Smoke Detectors
Hearing Aides
12 13
WATERPROOF BALL POINT
CONNECTORS CONNECTOR
O-RING The Ball-Point Connector solves this problem by a radically new design that offers
Waterproof: IPx8 at best totally new engineering possibilities and a simplified assembly without cables.
SEALING
Waterproof: IPx7 at best
INSERT
MOLDING
Waterproof: IPx7 at best
No SMT Process Possible
14 15
SCREW MAGNET
PINS CONNECTORS
CASE
M1.4X0.3
4.4
Male
1.35
3 mm 1A 10,000 compressions
120g ± 20g 200 mΩ, to customize for grounding pin purpose Metal injection molded housing Two magnets One magnet to metal
16 17
HIGH ULTRA
CURRENT PINS SMALL PINS
CCP`s new high current designs takes Pogo Pins to a new level
that is second to none in the industry. Meet the smallest bias-cut
pogo pin on the market
today making even the
Thickened most compact designs
walls decrease possible. The pin is so
resistance
small, that you could fit
and keep
it cool. over 100 pins on the tip of
your finger.
1.6mm Size
1mm
-60%
Previously
stabilizes the current flow.
Special inner
structure
increases the
contact area.
18 19
STANDARD
PINS Modular Housing:
Available from 1-20 columns and up to 4 rows.
2.54
2.54mm Pitch
2.00
16.5 1.80
16
15.5
15
14.5
14
13.5
13 Ø1.00
12.5
12
11.5
11
10.5
10
9.5
9 Technical Specs:
8.5
8 Available Spring Force: 30g, 60g and 100g
7.5 Current Rating: 1-5 Amps
7 Ø1.45 Durability: 100.000 Life Cycles
6.5 Pitch: 2mm, 2.5mm or/and 2.54mm
6 Diameter: 1.3 and 1.45
5.5 Tail: No Tail and Tailed Versions
5.4
4.8
4.3
3.5
3 Ø1.51
2.5
Ø1.80
2
20 21
NON STANDARD NON STANDARD
CONNECTOR CONNECTOR
1 PIN 1 PIN
22 23
NON STANDARD NON STANDARD
CONNECTOR CONNECTOR
1 PIN 1 PIN
24 25
NON STANDARD NON STANDARD
CONNECTOR CONNECTOR
1 PIN 1 PIN
26 27
NON STANDARD NON STANDARD
CONNECTOR CONNECTOR
2 PINS 2 PINS
PN: F1106AA01-02A400MR PN: F1835AA01-02A250CR
8.60
3.50 Working Height
3.00 Max Compression
4.20±0.20
∅1.00
Pitch 5.00 mm Pitch 2.50 mm
1.10
∅1.48
Contact Resistance: 50 mΩ Contact Resistance: 50 mΩ
2.40
28 29
NON STANDARD NON STANDARD
CONNECTOR CONNECTOR
2 PINS 2 PINS
5.0±0.10
3.5±0.10
Current: 1 Amp Current: 1 Amp
Contact Resistance: 50 mΩ Contact Resistance: 50 mΩ
Ø2.00
Spring Force: 110g±20% Spring Force: 110g±20%
1.0±0.10
PN: P2688MP01-02G450MR PN: P2723MF01-03B280HB
30 31
NON STANDARD NON STANDARD
CONNECTOR CONNECTOR
2 PINS 2 PINS
PN: F259AA02-02300MR PN: N002M10-02B500HR
PN: H015M1-02D350MR
Length: 8.50 mm
Working Height: 7.30 mm
Pitch 3.50 mm
Current: 1 Amp
Contact Resistance: 50 mΩ
Spring Force: 100g±20g
PN: P1089AA01-02D350MR
Length: 8.50 mm
Working Height: 7.30 mm
Pitch 3.50 mm
Current: 1.5 Amps
Contact Resistance: 50 mΩ
Spring Force: 120g±20%
32 33
NON STANDARD NON STANDARD
CONNECTOR CONNECTOR
3 PINS 3 PINS
PN: F1106AA01-02A400MR PN: H003M1-H03B250RR
34 35
NON STANDARD NON STANDARD
CONNECTOR CONNECTOR
3 PINS 3 PINS
PN: R175AA09-03265HR PN: F1712AA02-03D650MR
5.40(Max. Working Height)
5.20(Normal Working Height)
3.40±0.10
4.70(Max.compression)
Working Height: 5.40 mm Working Height: 7.50 mm
0.72
Pitch 4.90 mm Pitch 6.50 mm
4.40
Current: 2.5 Amps Current: 1 Amp
1.90 +0.00
0.10
-0.15
4.70±0.10
6.20±0.20
36 37
NON STANDARD NON STANDARD
CONNECTOR CONNECTOR
4 PINS 4 PINS
1.85+0.00
-0.10
6.10±0.20
4-∅0.90
5.10 Working Height
0.72
4.70
0.00
1.90-0.15
2.50±0.10 2.50±0.10 2.50±0.10
0.65+0.00
-0.10
Spring Force: 90g±20% 5.00±0.05 Spring Force: 110g±20%
M
M
Spring Force: 90g±20g Spring Force: 110g±20%
38 39
NON STANDARD NON STANDARD
CONNECTOR CONNECTOR
4 PINS 5 PINS
PN: P3710MP01-05A150HB
Length: 4.90 mm
Working Height: 4.30 mm
Pitch 1.50 mm
Current: 2 Amps
Contact Resistance: 50 mΩ
Spring Force: 110g±20%
40 41
NON STANDARD NON STANDARD
CONNECTOR CONNECTOR
5 PINS 5 PINS
0.10
Pitch 2.50 mm 2-∅0.70
3.40
Pitch 2.50 mm
0.72
1.90+0.00
-0.15
4.70±0.10
Current: 1 Amp Current: 2 Amps
0.70+0.00
-0.10
7.50
6.20±0.20
A.1
42 43
NON STANDARD NON STANDARD
CONNECTOR CONNECTOR
5 PINS 6 PINS
PN: P2288MP02-06B130HR
PN: P2698MP03-05A202MR
Length: 2.08 mm
Length: 7.80 mm
Working Height: 1.68 mm
Working Height: 6.80 mm
Pitch 1.30 mm
Pitch 2.02 mm
Current: 1 Amp
Current: 2 Amps
Contact Resistance: 100 mΩ
Spring Force: 30g±10g
Spring Force: 50g±20g
PN: P2106MP01-06B230HR
PN: P3117MF01-05U250HT
Length: 4.20 mm
Length: 9.12 mm Working Height: 3.60 mm
Working Height: 6.70 mm
M
M M M
Pitch 1.85 mm
Pitch 2.50 mm Current: 1 Amp
Current: 1 Amp
M
Contact Resistance: 50 mΩ
Spring Force: 100g±20g Spring Force: 90g±20%
44 45
NON STANDARD NON STANDARD
CONNECTOR CONNECTOR
6 PINS 6 PINS
46 47
NON STANDARD NON STANDARD
CONNECTOR CONNECTOR
6 PINS 8 PINS
PN: P1933AA01-08C254HT
Length: 11.10 mm
Working Height: 9.60 mm
Pitch 2.54 mm
Current: 2 Amps
Contact Resistance: 50 mΩ
Spring Force: 120g±20%
48 49
NON STANDARD NON STANDARD
CONNECTOR CONNECTOR
9-11 PINS 12-18 PINS
1#,11#
Length: 4.90 / 5.10 / 5.30 mm Length: 7.50 / 8.20 mm
3#~9# 2#,10#
Working Height: 4.30 / 4.30 / 4.30 mm Working Height: 6.60 mm
塑胶孔中心间距
Pitch 3.00 mm Pitch 2.50 mm
Current: 1 Amp Current: 1 Amp
Contact Resistance: 50 mΩ Contact Resistance: 50 mΩ
Spring Force: 80g±20g Spring Force: 130g±20g
50 51
NON STANDARD NON STANDARD
CONNECTOR CONNECTOR
BALL POINT BALL POINT
PN: P5079FP01 PN: P07404FP6
PN: P5982MP05-03C500HR
PN: P07404FP3
Length: 9.45 mm
Length: 9.95 mm
Working Height: 8.45 mm
Working Height: 8.95 mm
Pitch 4.96 mm
Current: 1 Amp
Current: 1 Amp
Contact Resistance: 100 mΩ
Contact Resistance: 100 mΩ
Spring Force: 90g±90g
Spring Force: 60g±15g
Durability: 10,000
Durability: 200,000
PN: P6353PP02
Length: 11.60 mm
Working Height: 10.60 mm
Current: 2 Amps
Contact Resistance: 50 mΩ
Spring Force: 90g±20g
Durability: 10,000
52 53
NON STANDARD NON STANDARD
CONNECTOR CONNECTOR
WATER PROOF WATER PROOF
PN: P5562MP01-02B400HB PN: P5875MF01-04A250HT
PN: P2859MS01-02B164HT
PN: P3613MP05-04A210MR
Length: 9.60 mm
Length: 6.13 mm
Working Height: 9.50 mm
Working Height: 5.70 mm
Pitch 16.40 mm
Pitch 2.10 mm
Current: 5 Amps
Current: 1 Amp
Contact Resistance: 50 mΩ
Contact Resistance: 50 mΩ
Spring Force: 110g±20%
Spring Force: 50g±15g
IP Factor: IPX7
PN: P5320MF01-04A210HT
PN: F047AA00-04200ST
Length: 2.65 mm
Length: 18.00 mm
Working Height: 2.15 mm
Working Height: 17.50 mm
Pitch 2.10 mm
Pitch 2.0 mm
Current: 1.5 Amps
Current: 1 Amp
Contact Resistance: 50 mΩ
Contact Resistance: 100 mΩ
Spring Force: 80g±20g
Spring Force: 80g±20%
IP Factor: IPX7
e
ol
H
c of22.60
h
ug
h ro
5.60±0.05 5.60±0.05
0T
.5
2.80±0.05 2.80±0.05
∅1
2-
3.00±0.10
(4.55) Max.Compression
Length: 2.90 / 3.35 mm Length: 5.25 mm
4.95Mini.Working Height
2-0.15±0.10
Working Height: 2.40 / 2.85 mm 9.40±0.08 9.40±0.08
Working Height: 4.95 mm
5.25±0.20
15.00±0.12
2-1.50±0.10
5-3.65+0.00
-0.10
3.00+0.00
-0.10
2-1.55±0.10
5-(∅2.13)
5-∅2.30
54 55
NON STANDARD NON STANDARD
CONNECTOR CONNECTOR
WATER PROOF MAGNETIC
PN: P3608MP01-05A250MR PN: P2859MS01-02B164HT
56 57
NON STANDARD NON STANDARD
CONNECTOR CONNECTOR
HIGH CURRENT HIGH FREQUENCY
PN: HCS0528MM03
PN: P6973PH01
Length: 7.30 mm
Length: 5.74 mm
Working Height: 5.90 mm
Working Height: 4.24 mm
Pitch: 2.54 mm
Current: 8 Amps
Current: 5 Amps
Contact Resistance: 50 mΩ
Contact Resistance: 50 mΩ
Spring Force: 100g±20%
Spring Force: 100g±20g
PN: P2791MP01-16A225MT
PN: P5650FH01
Length: 8.60 mm
Length: 9.61 mm
Working Height: 6.50 mm
Working Height: 8.47 mm
Pitch: 2.25 mm
Current: 9 Amps
Current: 2 Amps
Contact Resistance: 30 mΩ
Contact Resistance: 50 mΩ
Spring Force: 100g±20%
Spring Force: 100g±20%
PN: P3001PP01
Length: 13.70 mm
Working Height: 11.65 mm
Current: 8 Amps
Contact Resistance: 50 mΩ
Spring Force: 200g±20%
PN: P07408PH1
Length: 14.50 mm
Working Height: 9.50 mm
Current: 12 Amps
Contact Resistance: 50 mΩ
Spring Force: 150g±20%
58 59
NON STANDARD NON STANDARD
CONNECTOR CONNECTOR
DOUBLE ENDED ULTRA SMALL PIN
PN: D406AA01
Length: 15.00 mm
Working Height: 13.00 mm
有效螺纹
Current: 1 Amps
Contact Resistance: 50 mΩ
Spring Force: 250g±20%
60 61
VERIFICATION QUALITY
ABILITY MANAGEMENT
IQC FQC
Customer
Reliablity Complaint
Test Management
OQC
Thermal Impact Vibration
Range: -60~120° C Frequency: 3500 Hz Max
Resolution: 0.01°
C Acceleration: 50G Max
62 63
C.C.P. CONTACT PROBES
Dongguan
+86-769-85151668
Kunshan
+86-512-57378981
Beijing
+86-10-53856584
www.ccpcontactprobes.com
ccp_service@pccp.com.tw