Principles Of

Refrigeration

Dr. Mohammed Al-Odat

Mechanical Engineering Department
Al-Balqa Applied University

1
 Chapter 4: Simple Vapor
Compression Refrigeration
System

2
 COP and EER
• The system thermodynamic performance parameters
are measured in terms of COP,
• The system appliance rating is measured in Energy
Efficiency Ratio (EER).
• It is ratio between net cooling capacities (Btu/hr) to
the total electrical input (W) under designed
operating conditions.
• The relation between Coefficient of performance
(COP) and Energy Efficiency Ratio (EER) can be
written as EER = 3.5 X COP
3
Simple Vapor Compression Réfrigération
System
• A vapor compression refrigeration system is an
improved type of air refrigeration system in which a
suitable working substance, termed as refrigerant is
used.
• It condensed and evaporates at temperatures and
pressures close to the atmospheric conditions.
• The refrigerant used does not leave the system but is
circulated throughout the system alternately
condensing and evaporating
• The refrigerants usually used for this purpose are
Froens, ammonia, carbon dioxide and sulphur dioxide
4
Engine Driven Vapor Compression
Heat Pump

5
Application of vapor compression
refrigeration system (VCR)
• The vapor compression refrigeration system is
used now a day for all purpose of
refrigeration.
• It is used for all industrial purposes from small
domestic refrigerator to big air conditioning
plants

6
 Advantage and disadvantages of vapor
compression and air refrigeration system:
Advantages: Disadvantages:
1. It has smaller size for given 1. The initial cost is high
capacity of refrigeration.
(Compact) 2. The prevention of
2. It has less running cost. leakage of refrigerant is
Running cost is 20% of air the major problem in
refrigeration vapor compression
3. It can be employed over a system.
large range of temperatures 3.Inflammability & toxity
4. The coefficient of of refrigerants.
performance is quite high.

7
 Comparison between gas cycles and vapor
cycles
Thermodynamic cycles can be categorized into gas cycles and vapor cycles.
In a typical gas cycle, the working fluid (a gas) does not undergo phase
change, consequently the operating cycle will be away from the vapor
dome.
In gas cycles, heat rejection and refrigeration take place as the gas
undergoes sensible cooling and heating.
In a vapor cycle the working fluid undergoes phase change and refrigeration
effect is due to the vaporization of refrigerant liquid.
If the refrigerant is a pure substance then its temperature remains constant
during the phase change processes.. Hence, the required mass flow rates for
a given refrigeration capacity will be much smaller compared to a gas cycle.
Vapor cycles can be subdivided into vapor compression systems, vapor
absorption and adsorption systems, vapor jet systems etc.
Among these the vapor compression refrigeration systems are predominant.
8
Mechanism of simple vapour compression
refrigeration system:
Compression refrigeration cycles take advantage of the
fact that highly compressed fluids at a certain
temperature tend to get colder when they are allowed
to expand.
If the pressure change is high enough, then the
compressed gas will be hotter than our source of
cooling (outside air, for instance) and the expanded gas
will be cooler than our desired cold temperature.
In this case, fluid is used to cool a low temperature
environment and reject the heat to a high temperature
environment 9
• Vapour compression refrigeration cycles have two
advantages.
• First, a large amount of thermal energy is required
to change a liquid to a vapor, and therefore a lot of
heat can be removed from the air-conditioned space.
• Second, the isothermal nature of the vaporization
allows extraction of heat without raising the
temperature of the working fluid to the
temperature of whatever is being cooled.
• This means that the heat transfer rate remains high,
because the closer the working fluid temperature
approaches that of the surroundings, the lower the
rate of heat transfer.
10
The refrigeration cycle is shown in Figure
below and can be broken down into the
following stages:

11
Simple Vapour Compression
Refrigeration System

12
• A simple vapor compression refrigeration
system consists of the following equipment's:
i) Compressor ii) Condenser iii) Expansion
valve iv) Evaporator.
The vapor at low temperature and pressure
enters the compressor where it is compressed
isentropically and subsequently its temperature
and pressure increase considerably.
This vapor after leaving the compressor enters
the condenser where it is condensed into high
pressure liquid and is collected in a receiver
tank.
13
• From receiver tank it passes through the
expansion valve.
• Here it is throttled down to a lower pressure
and has a low temperature.
• After finding its way through expansion valve
it finally passes on to evaporator where it
extracts heat from the surroundings or
circulating fluid being refrigerated and
vaporizes to low pressure vapour.

14
Schematic representation of the refrigeration
cycle including pressure changes (p-h or T-s)

15
1 – 2 Low-pressure liquid refrigerant
• In the evaporator absorbs heat from its
surroundings, usually air, water or some other
process liquid.
• During this process it changes its state from a liquid
to a vapor, and at the evaporator exit is slightly
superheated.
2 – 3 The superheated vapor
• Enters the compressor where its pressure is raised.
The temperature will also increase, because a
proportion of the energy put into the compression
process is transferred to the refrigerant.

16
3 – 4 The high pressure superheated gas
• Passes from the compressor into the
condenser. The initial part of the cooling
process (3-3a) superheats the vapor before it
is then turned back into liquid (3a-3b).
• The cooling for this process is usually achieved
by using air or water. A further reduction in
temperature happens in the pipe work and
liquid receiver (3b - 4), so that the refrigerant
liquid is sub-cooled as it enters the expansion
device.
17
4 - 1 The high-pressure sub-cooled
liquid
• Passes through the expansion device,
which both reduces its pressure and
controls the flow into the
evaporator.

18
 Figure3 .Layout of simple vapor
compression refrigeration machine

19
• A. Compressor The low pressure and temperature
vapor refrigerant from evaporator is drawn into the
compressor through the inlet or suction valve A,
where it is compressed to a high pressure and
temperature. This high pressure and temperature
vapor refrigerant is discharged into the condenser
through the delivery or discharge valve.
• B. Condenser The condenser or cooler consists of
coils of pipe in which the high pressure and
temperature vapor refrigerant is cooled and
condensed. The refrigerant, while passing through
the condenser, gives up its latent heat to the
surrounding condensing medium which is normally
air or water.
20
C. Receiver: The condensed liquid refrigerant from
the condenser is stored in a vessel known as a receiver
from where it is supplied to the evaporator through the
expansion valve or refrigerant control valve
D. Expansion Valve It is also called throttle valve or
refrigerant control valve. The function of the expansion
valve is to allow the liquid refrigerant under high
pressure and temperature to pass at a controlled rate
after reducing its pressure and temperature. Some of
the liquid refrigerant evaporates as it passes through
the expansion valve, but the greater portion is
vaporized in the evaporator at the low pressure and
temperature
21
E. Evaporator An evaporator consists of coils of
pipe in which the liquid-vapor.
Refrigerant at low pressure and temperature is
evaporated and changed into vapor refrigerant
at low pressure and temperature.
In evaporating, the liquid vapor refrigerant
absorbs its latent heat of vaporization from the
medium (air, water or brine) which is to be
cooled.

22
 Simple Vapor Compression
Refrigeration Cycle

T-s diagram of simple vapor compression refrigeration cycle

24
Pressure – Enthaply (P-h) Chart or
Diagram (Mollier Chart)
The most convenient chart for studying the behavior of a
refrigerant is the P-h chart in which the vertical ordinate
represents pressure and the horizontal ordinate represents
enthalpy or total heat.
Typical chart is shown in Fig., in which a few important lines of
the complete chart are drawn. The saturated liquid line and the
saturated vapor line merge into one another at the critical point.
A saturated liquid is one which has a temperature equal to the
saturation temperature corresponding to its pressure. The space
to the left of the saturated liquid line will, therefore, be
subcooled liquid region. The space between the liquid and the
vapor lines is called wet vapor region and to the right of the
saturated vapor line is a superheated vapor region.
25
 What is a p-h Diagram
• A p-h diagram is a figure with a vertical axis of
absolute pressure and a horizontal axis of specific
enthalpy. It is an important diagram used frequently
for a performance calculation of a refrigerating
machine.
A p-h diagram is made respectively for a specified
refrigerant. It can, of course, not be used for another
refrigerant. Diagrams are made respectively for
conventional unit and SI unit
A p-h diagram has a lot of thin lines, whose names
and natures are important.
26
 p-h Diagram
►The pressure-enthalpy (p-h) diagram is a
thermodynamic property diagram commonly used in
the refrigeration field.
28
29
• Volume lines are upward sloping lines. The
volume lines are usually flatter in slope than
entropy lines. However, at lower enthalpies,
the volume lines become steeper.
• The volume values will not change that much
from line to line at lower enthalpies. This is
because liquids and solids are relatively
incompressible when compared to vapor. In
the liquid-vapor dome, the volume lines are
usually not listed.

30
31
32
P-h diagram for simple vapor compression refrigeration cycle
34
 1. Compression process:
• The vapor refrigerant at low pressure p1 and
temperature T1 is compressed isentropically to
dry saturated vapor as shown by the vertical
line 1-2 on T-s diagram and by the curve 1-2 on
p-h diagram.
• The pressure and temperature rises from 1 to 2.
• The work done during isentropic compression is
given by:
• W=h2-h1 and power=mR(h2-h1)………….
35
 2. Condensing process
• The high pressure and temperature vapor
refrigerant from the compressor is passed
through the condenser where it is completely
condensed at constant pressure p2 and
temperature T2.
• The vapor refrigerant is changed into liquid
refrigerant. The refrigerant while passing
through the condenser, gives its latent heat to
the surrounding condensing medium
• Qc=h2-h3
36
 3. Expansion process:
• The liquid refrigerant at pressure p3=p2
expanded by throttling process through the
expansion valve to a low pressure p4=p1 and
temperature T4=T1.
• Some of the liquid refrigerant evaporates as it
passes through expansion valve, but the
greater portion is vaporized in the evaporator.
During the throttling process no heat is
absorbed or rejected by the liquid refrigerant.
37
 4. Vaporizing process:
• The liquid vapor mixture of the refrigerant at
pressure p4=p1 and temperature T4=T1 is evaporated
and changed into vapor refrigerant at constant
pressure and temperature.
• During evaporation, the liquid vapor refrigerant
absorbs its latent heat of vaporization from medium
(air, water or brine) which is to be cooled.
• The heat absorbed or extracted by the liquid vapor
refrigerant (Refrigeration effect, capacity or Duty)
during evaporation is given by:
• RE=Qe=Ql= h1-h4=h1-hf3……………………………….2
38
 COP
• Where hf3=h4 is sensible heat at T3 (enthalpy
of liquid refrigerant leaving the condenser).
The coefficient of performance is

39
 How to draw a refrigeration cycle
on a p-h diagram-(Question)
• Draw the following refrigeration cycle on a p-h
diagram.
1) Draw a line for a condenser
• Draw a horizontal line (1) crossing both on a
saturated vapor line and saturated liquid line at 30℃.
• The length of the line is adjusted later. Shorter the
line is, easier adjusted.
• A horizontal line passing through a condensing
pressure of 1.192 MPa for 30 ℃ is same as the above
line.

41
(2) Draw a line for an evaporator
• Draw a horizontal line (2) crossing both on a
saturated vapor line and saturated liquid line at -
15℃.
• The length of the line is also adjusted later.
• A horizontal line passing through a condensing
pressure of 0.296 MPa for -15 ℃ is same as the
above line.

42
(3) Draw a line for a compressor
• An intersection point (Point 1) of the line for an
evaporator (2) and an isothermal line for -10℃
shows a position of a suction gas to a compressor.
• Draw a curve (3) from Point 1 parallel to an
isentropic line. An isentropic line is a curve.

43
(4) Draw a line through an expansion valve
• Since the refrigerant is a subcooled liquid of 25℃, draw a
vertical line (4) that passes through a saturated liquid line for
25℃ (Point E).
• An intersection point (Point 3) of the line (4) and the line (1)
shows a position before the expansion valve.
• Point E obtained from a saturate pressure of 1.045 MPa for
25℃ is the same.

44
(5) Complete the figure
• You can draw a refrigeration cycle on a A p-h diagram
as above stated. Since it is not good to look at, please
finish it like the following figure by erasing extra lines
outside of Point 1 to 4.
• You can read various values from the diagram.

45
• Have you finished drawing a refrigeration cycle on
a p-h diagram well?
• You can read out a specific volume (v1) and
specific enthalpies (h1, h2, h4) from the figure.
• (Answer): A specific volume and specific
enthalpies at each point
• Specific volume ｖ1=0.08 m3/kg、
• Specific enthalpy h1=403 kJ/kg, h2=438 kJ/kg,
h4=230 kJ/kg
• You can calculate a performance of a refrigerating
machine by using these values. COP=4.94

46
 Types of Vapor compression
Cycles
• There are many cycles yet the following are
important from the subject point of view
1. Cycle with dry saturated vapor compression
2. Cycle with wet vapor after compression
3. Cycle with superheated vapor after compression
4. Cycle with superheated vapor before
compression
5. Cycle with subcooling or undercooling of
refrigerant
47
1. Theoretical Vapor Compression Cycle
with Dry Saturated Vapor after
Compression

h2=hg @ Pcondenser
48
2. Cycle with wet vapor after
compression

h2= hf + x hfg
49
3. Cycle with superheated vapor
after compression
h2=h2’+Cpvapor(T2-T2’)

50
 4. Cycle with superheated vapor
before compression
Superheating
h1=h1’+Cpvapor(T1-T1’)

Superheat occurs when that vapor is heated above its boiling point.
51
 5.Cycle with subcooling or
undercooling of refrigerant
h3=h3’-Cpliquid (T3’-T3)

Subcooling is when that liquid is cooled below the saturation

temperature (the temperature at which it turns into a liquid).
52
5.Cycle with subcooling or
undercooling of refrigerant

53
• Sometimes, the refrigerant, after condensation
process 2'-3' , is cooled below the saturation
temperature (T3') before expansion by
throttling.
• Such a process is called undercooling or
subcooling of the refrigerant and is generally
done along the liquid line as shown in Fig.
• The ultimate effect of the undercooling is to
increase the value of coefficient of
performance under the same set of conditions.

54
 Methods of Sub-Cooling
(Undercooling)
Sub Cooling is achieved by two
methods:
(1) By using a liquid suction heat
exchanger and
(2) By using a sub cooler piped in
series or parallel with condenser.

55
• The process of undercooling is generally
brought about by circulating more quantity of
cooling water through the condenser or by
using water colder than the main circulating
water.
• Sometimes, this process is also brought about
by employing a heat exchanger.

56
• The higher the sub-cooling the higher is the COP.
• The degree of this sub cooling depends on size of
condenser, ambient conditions and refrigerant
used
• The greatest amount of heat is transferred during
the change of state. If the refrigerant after
condensation process 2-3’ is cooled below
saturation temperature T3 by throttling before
expansion, then the process is called sub cooling or
under cooling it is done along the saturated liquid
line Sub cooling increases the refrigerating effect
per kg of refrigerant circulated. Since refrigerant
effect is more; the amount of refrigerant circulated
can be reduced for a given RE. 57
• As the mass flow rate of the refrigerant is less,
the volume of vapor handled by the
compressor is less per “TR”.
• Although the work of compression does not
change with sub cooling the COP is improved
as net refrigerating effect is higher.
• As the mass flow rate per ton of refrigerant is
less, the power input per ton of refrigeration
is less.
58
• In actual practice, the refrigerant is superheated
after compression and undercooled before
throttling, as shown in next Figs.
• It must be observed that the superheating and
sub-cooling are done for practical
• A little consideration will show, that the
refrigerating effect is increased by adopting
both the superheating and undercooling
process as compared to a cycle without them,
• Superheating and sub –cooling process will
influence the cooling capacity and compressor
work.
59
T-s plot with Sub-cooling and Super
heating

60
P-h Plot with Sub-Cooling and
super heating

Enthapy

61
 Effect of super heating in the vapor
compression cycle

• Superheating increases the refrigerating effect

and amount of work supplied to the
compressor.
• Since the increase in refrigerating effect is less
as compared to the increase in work supplied,
the net effect of superheating is to reduce
COP.

62
4.11 Actual Vapor Compression
Refrigeration Cycle

63
• The actual vapor compression cycle differs from the
theoretical vapor compression cycle in many ways,
some of which are unavoidable and cause losses. The
main deviations between the theoretical cycle and
actual cycle are as follows:
1. The vapor refrigerant leaving the evaporator is in
superheated state.
2. The compression of refrigeration is neither
isentropic nor polytropic.
3. The liquid refrigerant before entering the expansion
valve is sub-cooled in the condenser.
4. The pressure drops in the evaporator and
condenser.
64
(a) Process 1-2-3: This process shows the flow of refrigerant
in the evaporator. The point 1 represents the entry of
refrigerant into the evaporator and the point 3 represents
the exit of refrigerant from evaporator in a superheated
state. The point 3 also represents the entry of refrigerant
into the compressor in a superheated condition. The
superheating of vapor refrigerant from point 2 to point 3
may be due to
(i) automatic control of expansion valve so that the
refrigerant leaves the evaporator as the superheated vapor.
(ii) picking up of larger amount of heat from the evaporator
through pipes located within the cooled space.
(iii) picking up of heat from the suction pipe, i.e., the pipe
connecting the evaporator delivery and the compressor
suction valve.
• In the first and second case of superheating
the vapor refrigerant, the refrigerating effect
as well as the compressor work is increased.
The coefficient of performance, as compared
to saturation cycle at the same suction
pressure may be greater, less or unchanged.
The superheating also causes increase in the
required displacement of compressor and load
on the compressor and condenser. This is
indicated by 2-3 on T-s diagram as shown.
66
(b) Process 3-4-5-6-7-8: This process represents the flow
of refrigerant through the compressor. When the
refrigerant enters the compressor through the suction
valve at point 3, the pressure falls to point 4 due to
frictional resistance to flow.
• Thus the actual suction pressure (Ps) is lower than the
evaporator pressure (Pe).
• During suction and prior to compression, the
temperature of the cold refrigerant vapor rises to point
5 when it comes in contact with the compressor
cylinder walls.
• The actual compression of the refrigerant is shown by
5-6 , which is neither isentropic nor polytropic. This is
due to the heat transfer between the cylinder walls
and the vapor refrigerant. 67
• The temperature of the cylinder walls is some-what
in between the temperatures of cold suction vapor
refrigerant and hot discharge vapor refrigerant. It
may be assumed that the heat absorbed by the
vapor refrigerant from the cylinder walls during the
first part of the compression stroke is equal to heat
rejected by the vapor refrigerant to the cylinder
walls. Like the heating effect at suction given by 4-
5, there is a cooling effect at discharge as given by
6-7. These heating and cooling effects take place at
constant pressure.
• Due to the frictional resistance of flow, there is a
pressure drop i.e., the actual discharge pressure
(Pd) is more than the condenser pressure (Pc).
68
(c) Process 8-9-10-11: This process represents the flow
of refrigerant though the condenser. The process 8-9
represents the cooling of superheated vapor refrigerant to
the dry saturated state. The process 9-10 shows the removal
of latent heat which changes the dry saturated refrigerant
into liquid refrigerant. The process 10-11 represents the sub-
cooling of liquid refrigerant in the condenser before passing
through the expansion valve.
• This is desirable as it increases the refrigerating effect per
kg of the refrigerant flow. It also reduces the volume of
the refrigerant partially evaporated from the liquid
refrigerant while passing through the expansion valve. The
increase in refrigerating effect can be obtained by large
quantities of circulating cooling water which should be at
a temperature much lower than the condensing
69
temperatures.
(d) Process 11-1: This process represents the
expansion of subcooled liquid refrigerant by
throttling from the condenser pressure to the
evaporator pressure.

70
 Features of
Actual Vapor-Compression Cycle
►Heat transfers between refrigerant and cold and warm
regions are not reversible.
►Refrigerant temperature in
evaporator is less than TC.
►Refrigerant temperature in
condenser is greater than
TH.
►Irreversible heat transfers
have negative effect on
performance.
 Features of
Actual Vapor-Compression Cycle
►The COP decreases – primarily due to increasing
compressor work input – as the
►temperature of the
refrigerant passing through Trefrigerant ↑
the evaporator is reduced
relative to the temperature
of the cold region, TC.
►temperature of the
refrigerant passing
Trefrigerant ↓

through the condenser is increased relative to the

temperature of the warm region, TH.
 Features of
Actual Vapor-Compression Cycle
►Irreversibilities during the compression process are
suggested by dashed line from state 1 to state 2.
►An increase in specific entropy
accompanies an adiabatic
irreversible compression
process. The work input for
compression process 1-2 is
greater than for the counterpart
isentropic compression process
1-2s.
►Since process 4-1, and thus the refrigeration capacity,
is the same for cycles 1-2-3-4-1 and 1-2s-3-4-1, cycle
1-2-3-4-1 has the lower COP.
 Isentropic Compressor Efficiency
►The isentropic compressor efficiency is the ratio of the
minimum theoretical work input to the actual work
input, each per unit of mass flowing:
work required in an isentropic
compression from compressor inlet
state to the exit pressure

work required in an actual

compression from compressor
inlet state to exit pressure
 Actual Vapor-Compression Cycle
Example: The table provides steady-state operating
data for a vapor-compression refrigeration cycle
using R-134a as the working fluid. For a refrigerant
mass flow rate of 0.08 kg/s, determine the
(a) compressor power, in kW,
(b) refrigeration capacity, in TR
(c) coefficient of performance,
(d) isentropic compressor efficiency.
State 1 2s 2 3 4
h (kJ/kg) 241.35 272.39 280.15 91.49 91.49
 Actual Vapor-Compression Cycle
State 1 2s 2 3 4
h (kJ/kg) 241.35 272.39 280.15 91.49 91.49

(a) The compressor power is

Wc = m
 (h2 − h1 )

 kg  kJ 1 kW
W c =  0.08 (280 .15 − 241 .35) = 3.1 kW
 s  kg 1 kJ/s
(b) The refrigeration capacity is

Q in = m
 (h1 − h4 )

  kg  kJ 1 ton 60 s
Qin =  0.08 (241 .35 − 91 .49 ) = 3.41 tons
 s  kg 211 kJ/min min
 Actual Vapor-Compression Cycle
State 1 2s 2 3 4
h (kJ/kg) 241.35 272.39 280.15 91.49 91.49

(c) The coefficient of performance is

(h1 − h4 )
C.O.P =
(h2 − h1 )

(241.35 − 91.49)kJ/kg
C.O.P = = 3.86
(280.15 − 241.35)kJ/kg
 Actual Vapor-Compression Cycle
State 1 2s 2 3 4
h (kJ/kg) 241.35 272.39 280.15 91.49 91.49

(d) The isentropic compressor

efficiency is

c =
(  )s (h2s − h1 )
Wc / m
=
Wc / m
 (h2 − h1 )

(272 .39 − 241 .35)kJ/kg

c = = 0.8 = 80%
(280 .15 − 241 .35)kJ/kg
 4.12: Effect of Suction Pressure
• We have discussed in the previous section
that in actual practice, the suction pressure
(or evaporator pressure) decreases due to the
frictional resistance of flow of the refrigerant.
• Consider a theoretical vapor compression
cycle 1'-2'-3-4' when the suction pressure
decreases from ps to ps' as shown on p-h
diagram.
• Decrease in suction pressure decreases the
refrigerating effect from (h1 - h4) to (h1'- h4')
and increases the work required for
compression from (h2 – h1) to (h2' – h1') 79
Effect of Suction Pressure

80
• Since the C.O.P. of the system is the ratio of
refrigerating effect to the work done,
therefore with the decrease in suction
pressure, the net effect is to decrease C.O.P.
of the refrigerating system for the same
amount of refrigerant flow.
• Hence with the decrease in suction pressure,
the refrigerating capacity of the system
decreases and the refrigeration cost increases.
81
 Effect of Discharge (Deliveray)
Pressure
• We have already discussed that in actual
practice, the discharge pressure (or condenser
pressure) increases due to frictional resistance
of flow of the refrigerant.
• Consider a theoretical vapor compression
cycle 1-2'-3'-4' when the discharge pressure
increases from Pd to Pd' as shown on p-h
diagram.

82
83
The increase in discharge pressure:
• Decreases the refrigerating effect from (h1 -
h4) to (h1 - h4')
• Increases the work required for compression
from (h2-h1) to (h2' - h1)
• From above, we see that the effect of increase
in discharge pressure is similar to the effect of
decrease in suction pressure.
• But the effect of increase in discharge
pressure is not as severe on the refrigerating
capacity of the system as that of decrease in
suction pressure. 84
 4.14 Improvements in simple
saturation cycle
The simple saturation cycle may be improved by
the following methods:
1. By introducing the flash chamber between
the expansion valve and the evaporator.
2. By using the accumulator or pre-cooler.
3. By subcooling the liquid refrigerant by the
vapour refrigerant.
4. By subcooling the liquid refrigerant leaving
the condenser by liquid refrigerant from the
expansion valve. 85
 4.15 Simple Saturation Cycle with Flash
Chamber
• When the high pressure liquid refrigerant from the condenser
passes through the expansion valve, some of it evaporates. This
partial evaporation of the liquid refrigerant is known as flash. It
may be noted that the vapour formed during expansion is of no
use to the evaporator to producing refrigerating effect as
compared to the liquid refrigerant which carries the heat in the
form of latent heat.
• This form the vapour, which is incapable of producing any
refrigerating effect, can be bypassed around the evaporator and
supplied directly to the suction of the compressor.
• This is done by introducing a flash chamber between the
expansion valve and the evaporator as shown in Fig. 4.10. The
flash chamber is an insulated container and it separates the
liquid and vapour due to centrifugal effect. Thus the mass of the
refrigerant passing through the evaporator reduces. 86
• Let us consider that a certain amount of refrigerant is
circulating through the condenser.
• This refrigerant after passing through the expansion
valve, is supplied to the flash chamber which separate
the liquid and vapour refrigerant. The liquid refrigerant
from the flash chamber is supplied to the evaporator and
the vapor refrigerant flows directly from the flash
chamber to the suction of the compressor. The p-h
diagram of the cycle is shown in Fig. 4.38
• Let, m1 = mass of liquid refrigerant supplied to the
evaporator m2 = mass of refrigerant (liquid and vapor)
circulating through the condenser or leaving the
expansion valve.
• Mass of vapour refrigerant flowing directly from the flash
chamber to the suction of the compressor is m2 -m1 .
87
Simple saturation cycle with flash
chamber

88
• Heat taken by flash chamber = heat given out
by flash chamber
• Now considering the thermal equilibrium of
the flash chamber,

Now refrigerating effect is given by,

89
The refrigerating effect, coefficient of performance and the power
required are same as that of a simple saturation cycle when the
flash chamber is not used.
Thus the use of flash chamber has no effect on the thermodynamic
cycle. The only effect resulting from the use of flash chamber is the
reduction in the mass of refrigerant flowing through the
evaporator and hence the reduction in size of evaporator.
90
 4.16 Simple Saturation Cycle with
Accumulator or Pre-cooler
• Sometimes, the liquid refrigerant passing through
the evaporator is not completely evaporated.
• If the compressor is supplied with liquid along with
vapor refrigerant, then the compressor has to do an
additional work of evaporating and raising the
temperature of liquid refrigerant.
• It will also upset the normal working of the
compressor which is meant only for compressing the
pure vapor refrigerant.

91
• In order to avoid this difficulty, an insulated
vessel, known as accumulator or pre-cooler.
used in the system, as shown in Fig. 4.39.
• The accumulator receives the discharge (a
mixture liquid and vapor refrigerant) from the
expansion valve and supplies the liquid
refrigerant only to the evaporator, as in the
case of flash chamber.

92
Simple saturation cycle with
accumulator or pre-cooler

93
• The discharge from the evaporator is sent
again to the accumulator which helps to keep
off the liquid from entering the compressor.
• Thus the accumulator supplies dry and
saturated vapor to the compressor.
• A liquid pump is provided in the system in
order to maintain circulation of the refrigerant
in the evaporator.

94
• Let m1 = Mass of liquid refrigerant circulating through
evaporator, and m2 = mass of refrigerant flowing in the
condenser
• When all the liquid refrigerant does not evaporate in the
evaporator, it is represented by point 1' on p-h diagram as
shown in Fig. 4.30. Let the mass of refrigerant that leaves the
evaporator at point 1’ is same.

95
• Consider the thermal equilibrium of the accumulator. Since
the accumulator is an insulated vessel, therefore there is no
heat exchange between the accumulator and the atmosphere.
Mathematically,
Heat taken in by the accumulator = Heat given out by the
accumulator

96
• When the accumulator is used in the system, the
refrigerating effect, coefficient of performance, and
power required is same as the simple saturation cycle.
• The accumulator is used only to protect the liquid
refrigerant to flow into the compressor and thus dry
compression is always ensured.

97
 4.17 Simple Saturation Cycle with Sub-Cooling
of Liquid Refrigerant by Vapor Refrigerant
• We know that the liquid refrigerant leaving the
condenser is at a higher temperature than the vapor
refrigerant leaving the evaporator.
• The liquid refrigerant leaving the condenser can be
subcooled by passing it through a heat exchanger is
supplied with saturated vapor from the evaporator
as shown in Fig. 4.41.
• In the heat exchanger, the liquid refrigerant gives
heat to the refrigerant. The p-h diagram of the cycle
is shown in Fig. 4.42.
98
 Fig. 4.42 p-h diagram of simple saturation
Fig. 4.41 Simple saturation cycle with sub-
cycle with subcooling of liquid refrigerant by
cooling of liquid refrigerant by vapour
vapour refrigerant
refrigerant
99
• Let: m1 = Mass of the vapor refrigerant
• m2 = Mass of the liquid refrigerant
• T3 = Temperature of liquid refrigerant entering the
heat exchanger,
• T3’ = Temperature of liquid refrigerant leaving
exchanger,
• T1 = Temperature of vapor refrigerant entering
exchanger,
• T1’ = Temperature of vapor refrigerant leaving
exchanger,
• cpv = Specific heat of vapor refrigerant, and
• cpl = Specific heat of liquid refrigerant
100
 • Considering the thermal equilibrium of heat
exchanger
• Heat lost by liquid refrigerant = Heat gained by vapor
refrigerant

In the ideal case, the liquid and vapor refrigerant

leave the heat exchanger at the same
temperature, say Tm
Knowing the condition of points 1 and 3, the condition of points 1' and 3' can
be obtained by trial and error method on p-h chart the refrigerating effect from
( h1-h3) to (h1-h3’ ) per kg of refrigerant as compared with simple saturation
cycle. 101
If Q tons of refrigeration is the load on the evaporator, then the
mass of refrigerant (mR) required to be circulated through the
evaporator for sub-cooled cycle is given by,

102
• From above, we see that sub-cooling the
liquid refrigerant by vapor refrigerant ,
the C.O.P. of the cycle is reduced

103
 4.18 Simple Saturation Cycle with Sub-cooling
of Liquid Refrigerant by Liquid Refrigerant
• The liquid refrigerant leaving the condenser is at a higher
temperature than the liquid refrigerant leaving the expansion
valve.
• The liquid refrigerant leaving the condenser can be sub-cooled by
passing it through a heat exchanger which is supplied with liquid
refrigerant from the expansion valve, as shown in Fig. 4.44.
• In the heat exchanger, the liquid refrigerant from the condenser
gives heat to the liquid refrigerant from the expansion valve. The
p-h diagram of the cycle is shown in Fig. 4.45.
• m1 = Mass of liquid refrigerant circulating through evaporator, and
• m2 = mass of refrigerant flowing in the condenser
• m3 = Mass of liquid refrigerant supplied to the heat exchanger,
from the expansion valve 104
Simple saturation cycle with sub-cooling
of liquid refrigerant by liquid refrigerant

105
p-h diagram of simple saturation cycle with
sub-cooling of liquid refrigerant by liquid
refrigerant

106
• Considering the thermal equilibrium of the heat exchanger,
• Heat lost by liquid refrigerant from condenser = Heat gained
by liquid refrigerant from expansion valve

107
If Q tons of refrigeration is the load on the evaporator, them the
mass of refrigerant required to be circulated through the
evaporator is given by,
Substitute the value of m3 then we obtain

108
Note 1. the mass of refrigerant required in the heat exchanger is
exactly equal to the flash that would from in a simple saturation cycle
Note 2. Since the COP of the cycle and the power required to drive
the compressor is the same as that of simple saturation cycle.
Therefore the arrangement of sub-cooling the liquid refrigerant is
of no advantage. In other words the above method of
subcooling is thermodynamically same as simple saturation cycle
109
Solved Example on CRS
Thermodynamic Analysis

110
 Enthalpy Calculation
• You should find h at all point of the cycle
• Three of the (h) are very simple to
obtain: most cases h1= hg at evaporator
pressure (suction)or temperature
• h3= hf at condenser pressure
(Discharge) or temperature
• h4=h3 (Throttling Process in Expansion
Valve)
111
 Methods to find h
• 1- Tables with two parts one for the
saturation and the other for
superheat
• 2. Saturation Table only Superheat is
computed using some equations
• 3. Using the p-h chart

112
 Example 4.2
• The temperature limits of an ammonia refrigerating
system are 25 ºC and -10 ºC. If the gas is dry at the
end of compression, calculate the coefficient of
performance of the cycle assuming no undercooling
of the liquid ammonia. Use the following table for
properties of ammonia:

113
Solution

114
115
 Example 4.3
A vapor compression refrigerator works between the
pressure limits of 60 bar and 25 bar. The working fluid
is just dry at the end of compression and there is no
under-cooling of the liquid before the expansion valve.
Determine : 1. C.O.P. of the cycle ; and 2. Capacity of
the refrigerator if the fluid flow is at the rate of 5
kg/min. Use the following data

116
Solution

117
 Solution.
• Given : p2 = p= = 60 bar ; p1 = p4 = 25 bar ; T2 = T3 =
295 K ; T1= T4 = 261 K ; hf3 = h4 = 151.96 kJ/kg ; hf1 =
56.32 kJ/kg ; hg2 = h2 293.29 kJ/kg ; hg1 = 322.58
kJ/kg ; sf2 = 0.554 kJ/kg K ; sf1 = 0.226 kJ/kg K ; sg2 =
1.0332 kJ/kg K; sg1 = 1.2464 kJ/kg K

118
COPmax= TL/(TH-TL)=7.6

119
 Example 4.7
A vapour compression refrigerator uses methyl chloride
(R-40) and operators between temperature limits of -10
ºC and 45 ºC. At entry to the compressor, the
refrigerant is dry saturated and after compression it is
acquires a temperature of 60 ºC. Find the COP of the
refrigerator. The relevant properties of R-40 as follows

120
121
122
123
124
125
126
127
128
129
130
133
135
136
137
138
139
 HW 1
• An ideal refrigeration cycle operates with
R134a as the working fluid. The temperature
of refrigerant in the condenser and evaporator
are 40ºC and -20ºC respectively. The mass
flow rate of refrigerant is 0.1 kg/s. Determine
the cooling capacity and COP of the plant.

140
 H.W 1
A water cooler using R12 refrigerant works between 30ºC to 9ºC.
Assuming the volumetric and mechanical efficiency of the
compressor to be 80 and 90% respectively, and the mechanical
efficiency of motor to be 90% , and 20% of useful cooling is lost into
water cooler, find:
1) The power requirement of the motor
2) Volumetric displacement of the compressor
Given C p(saturated vapour at 30ºC) = 0.7 kJ/kg K (The properties of
F12 at 30ºC and 2ºC are:

141