(CONTRACTOR OWNER: PIC @ Q MELUT BASIN OIL | & Z tee DEVELOPMENT : PROJECT a &ea ‘VECOUPPD Jolt Verters. ETRGDAR OPERATING CO DOCUMENT NO: PDOC-SP-CIV-021 REV. NO. : 0 PAGE 1 of 13 PETRODAR OPERATING COMPANY SPECIFICATION FOR PRECAST CONCRETE PRODUCTS CONTRACT NO.: PDOC/23/03-106 ORIGINAL APPROVED 28.10.2003 | sQ. we Oo A ISSUED FOR APPROVAL 15.10.2003 ak RMP Doc PREPARED | CHECKED | APPROVED REV. DESCRIPTION DATE BY BY BY Ppoc NiPetidan2016112.0 Engineering 08 Civt26.08 Specifcations\Rev. IPDOC-SP-CV-021 Spec. for Precast Coneete Products. coc‘CONTRACTOR = ‘OWNER Puc: q2 MELUT BASIN OIL S vera) ie) DEVELOPMENT vr nt PROJECT aN DOCUMENT NO: PDOC-SP-CIV-021 REV. NO.:0 PAGE 2 of 13 TABLE OF CONTENTS 14.0 SCOPE & DEFINITIONS... 11 Scope. 1.2 Definitions 2.0 GODES, REGULATIONS AND STANDARDS.. 3.0 GENERAL. 3.1 Workmanship 4.0 DESIGN 4.1 Standard Products 4.2 Custom-made Products 5.0 MATERIALS 5.1 Concrete... 5.2 Reinforcement. 5.3 Inserts and Embedded Meial.... 5.4 Joint Sealant and Joint Gaskets... 5.5 Pipe Entry Connectors ... @oeow Nyaa bar 5.6 Grout: 6.0 FABRICATION 6.1 Forms. 6.2 Reinforcement. 6.3 Embedded Items 6.3 Placing Concrete. 64 Curing 6.5 Stripping, 66 — Repair... 7.0 SHIPPING AND HANDLING. 7.1 Shipping 7.2 Handling [NaPetoder2016112.0 Engineering 06 Civit2.6.08 Specicatons\Rev. PDOC-SP-CIV.021 Spec for Precast Concrete Products. do.‘CONTRACTOR = ee < | MELUT BASIN OIL © de DEVELOPMENT aie PROJECT Z DOCUMENT NO: PDOC-SP-CIV-021 | _REV. NO.: 0 | PAGE 3 of 13 8.0 INSTALLATION.. 81 Site Access 8.2 Installation... 8.3 Water tightnes: 9.0 GUARANTEE NaPotodar201612.0 Engineerng\2.08 CvN2 6.08 Speciicstions\Rev. OPDOG-SP-CIV-021 Spec. fr Precast Concrete Products. doo“OWNER PMC 2 MELUT BASIN OIL hee DEVELOPMENT Sin PROJECT aa ae VECOUPPIN Joist Yeatars oo DOCUMENT NO: PDOC-SP-CIV-021 REV. NO. : 0 PAGE 4 of 13 1.0 SCOPE & DEFINITIONS 41 Scope 1.1.4 This specification covers the material for and manufactures of the precast concrete 12 1.24 2.0 24 products including precast concrete drain, catch basin, manholes, manhole covers, gratings and boxes as required by the project. Definitions Wherever used in this specification and drawings, the following terms have the meanings indicated, applicable for both singular and plural: OWNER PETRODAR OPERATING COMPANY CONTRACTOR VECONPPDI Joint Venture Work All temporary and permanent work described in this Specification Shall Indicates a mandatory requirement Should Indicates a strong recommendation to comply with the requirement of this scope CODES, REGULATIONS AND STANDARDS CONTRACTOR shall mest or exceed the requirements of the latest edition of the following codes, regulations and standards, except as superseded herein. In cases where more than one code, regulation or standard apply to the same condition, the most stringent shall be followed. In the event of a conflict between this specification and other specifications or correspondence, the OWNER shall be consulted and a ruling, in writing, shall be obiained before any work is started, American Concrete Institute (ACI): ACI 304-3R Heavy Weight Concrete: Measuring, Mixing, Transporting and Placing ACI318M Building Code Requirement for Structural Concrete and Commentary ACI533 Guide for Precast Concrete Walll Panels NsPetrdah20181120 Engineering? 08 CivN2 6.08 Specticatons\Rev. OPDOC-SP.CN-021 Spec. fr Precast Conroe Products doeMELUT BASIN OIL DEVELOPMENT PROJECT DOCUMENT NO: PDOC-SP-CIV-021 REV. NO. : 0 PAGE 5 of 13 A3eM Aa7™M A82 123M A153M A185 A307 A325M AS16M A496 ‘A497M AG15M ATO6M AT67M ATT5M Ag84M American Society for Testing and Materials (ASTM): ‘Standard Specification for Carbon Structural Stee! Standard Specification for Ferritic Malleable Iron Castings Standard Specification for Steel Wire, Plain, for Concrete Reinforcement Standard Specification for Zine Coating (Hot Dip Galvanized) on tron and Steel Products Standard Specification for Zine Coating (Hot Dip) on Iron and Steel Hardware Standard Specification for Steel Welded Wire Reinforcement, Plain, for Conerete Standard Specification for Carbon Steel Bolts and Studs 60,000 PS! Tensile Strength Standard specification for Structural Bolts, Steel Heat Treated 830 Mpa Minimum Tensile strength (Metric) Standard Specification for Steel Strand, Uncoated Seven-Wire for Prestressed Concrete Standard Specification for Steel Wire, Deformed, for Concrete Reinforcement Standard Specification for Steel Welded Wire Reinforcement, Deformed, for Concrete ‘Standard Specification for Deformed and Plain Billet-Steel Bars for Concrete Reinforcement ‘Standard Specification for Low-Alloy Steel Deformed and Plain Bars for Concrete Reinforcement ‘Standard Specification for Zinc-Coated (Galvanized) Steel Bars for Concrete Reinforcement ‘Standard Specification for Epoxy-Coated Reinforcing Steel Bars Standard Specification for Epoxy-Coated Steel Wire and Welded Wire Fabric for Reinforcement Petrodan2016112.0 Enaineering2.05 Civ. 6.08 Speciicaons\Rev. OIPOOC-SP-CIV-021 Spec for Precast Concrete Products doc‘OWNER = PMC: MELUT BASIN OIL DEVELOPMENT PROJECT PAGE 6 of 13 * C33 Standard Specification for Concrete Aggregates * C150 Standard Specification for Portland Cement * C260 _Standard Specification for Air-Entraining Admixtures for Concrete * C330 Standard Specification for Lightweight Aggregates for Structural Concrete * 443M Standard Specification for Joints for Concrete Pipe and Manholes, Using Rubber Gaskets [Metric] + CA78M_— Standard Specification for Precast Reinforced Concrete Manholes Sections * C494M Standard Specification for Chemical Admixtures for Concrete * C618 Standard Specification for Coal Fly Ash and Raw or Calcined Natural Pozzolan for Use as a Mineral Admixture in Concrete * C825 _ Standard Specification for Precast Concrete Barriers * C857 —_— Standard Practice for Minimum Structural Design Loading for Underground Precast Concrete Utility Structures * C858 —_Standard Specification for Underground Precast Concrete Utility Structures * 877M __ Standard Specification for Extemal Sealing Bands for Concrete Pipe, Manholes, and Precast Box Sections [Metric] * C890 Standard Practice for Minimum Structural Design Loading for Monolithic or Sectional Precast Concrete Water and Wastewater Structures * C913 Standard Specification for Precast Concrete Water and Wastewater Structures * C915 Standard Specification for Precast Reinforced Concrete Crib Wall Members * C920 Standard Specification for Elastomeric Joint Sealants + C923M__ Standard Specification for Resilient Connectors Between Reinforced Conerete Manhole Structures, Pies and Laterals (Metric) NaPetrodanzo1612.0 Engineering2.08 Cv 6.08 Spociicabons\Rev. ODOC-SP-CIV-221 Spec for Precast Concrete Products. doe‘CONTRACTOR : OWNER PHC MELUT BASIN OIL | = DEVELOPMENT PROJECT as éce DOCUMENT NO: PDOC-SP-CIV-021 REV. NO. : 0 PAGE 7 of 13 22 23 3.0 34 4.0 4a 444 * C936 _Standard Specification for Solid Concrete Interlocking Paving Units * C989 _Standard Specification for Ground Granulated Biast-Furnace Slag for Use in Concrete and Mortars. * C990M Standard Specification for Joints for Concrete Pipe, Manholes and Precast Box Sections Using Preformed Flexible Joint Sealants (Metric) * C1433M Standard Specification for Precast Reinforced Concrete Box Sections for Culverts, Storm Drains, and Sewers (Metric) * C1478 Standard Specification for Storm Drain Resilient Connectors Between Reinforced Concrete Storm Sewer Structures, Pipes and Laterals Uniform Bi ing Code, Volume Il - Structural Engineering design Provisions Codes, Regulations and Statutes of Authorities having jurisdi of installation. in the location Some requirements in this specification may be modified by specific requirements in the Purchase Specification. In case of conflict, the specific requirements supersede this specification. Any deviation from this specification must be approved, in writing, by OWNER. Such written approval must be obtained prior to the commencement of any work which would constitute such a deviation. GENERAL Workmanship Work shall be carried out in accordance with code requirements and industry standards for good workmanship. DESIGN Standard Products For standard precast concrete products, the precast concrete producer shall supply cut sheets showing conformance to project drawings and requirements and to applicable ASTM specifications listed in this specification. The precast concrete producer shall certify that such products will meet the ASTM specifications. NPetredan2016112.0 Enginoeringl2.08 Cil2.6.08 Specifications'Rev. OPDOC-SP-CIV-021 Spec for Precast Coneete Products. doe‘OWNER! PIC: . PbDoOCc\ OGD MELUT BASIN OIL DEVELOPMENT PROJECT PAGE 8 of 13 4.1.2 For proprietary precast concrete products, the precast concrete producer may supply standard plans or informative literature. Supporting calculations and design details shall be available to OWNER. The precast concrete producer shall warrant that such products will perform the intended task. 4.2 Custom-made Products. 4.21 — The plans for custom-made precast concrete products shall be shop drawings furnished by the precast concrete producer for approval by the OWNER. 4.2.2 The drawings shall show complete design, installation, and construction information in such detail as to enable the OWNER to determine the adequacy of the proposed products for the intended purpose. 4.23 Details of steel reinforcement size and placement as well as supporting design calculations, if appropriate, shall be included. 5.0 MATERIALS 5.4 Concrete 5.1.1. Raw materials for concrete shall meet the following standards. * Portland Cement: ASTM C150, Type |, Il IIl or V. * Aggregates: ASTM C33 or C330. + Water: Portable or free of deleterious substances in amounts harmful to concrete or embedded metals. 5.1.2 Admixtures: + Airentraining - ASTM C260 * Water reducing, retarding, accelerating, high range water reducing - ASTM C494M . Pozzolans, fly ash and other mineral admixtures - ASTM C618 * Ground granulated blast furnace slag - ASTM C989) 5.2 Reinforcement 5.2.1 Concrete reinforcement shall be steel bars or welded wire fabric, or a combination, Reinforcement shall meet the following standards: . Bars: Deformed Billet-steel: ASTM AS15M. Deformed Low-alloy steel: ASTM A706M. NAPetrodan20161120 Engineering 08 Git 6.08 Speciicatons\Rev. O/PDOC-SP-CIV-021 Spec. for Precast Concrete Products doc(CONTRACTOR = © ‘VECOUPRD! Jolet Vestora ‘OWNER? PMC: MELUT BASIN OIL & DEVELOPMENT PROJECT evan Cae DOCUMENT NO: PDOC-SP-CIV-021 REV. NO. :0 PAGE 9 of 13 5.22 5.23 5.2.4 53 5.3.1 5.4 5.41 5.4.2 5.4.3 544 . Wire: Plain: ASTM A82 Deformed: ASTM A496M Welded Wire Fabric shalt be as follows: . Plain: ASTM A185M . Deformed: ASTM A497M Epoxy Coated Reinforcement: . Reinforcing Bars: ASTM A775M . Wire and Fabric: ASTM A884M Galvanized Reinforcement: . Reinforcing Bars: ASTM A767M Inserts and Embedded Metal All items embedded in concrete shall be of the type required for the intended task, and meet the following standards. = Structural stee! plates, angles, etc - ASTM A36M * Proprietary items: In accordance with manufacturers published literature + Welded stubs: AWS D1.1 + Finishes (as required): (2) Shop primer: Manufacturers’ standards (©) Hot-dipped galvanized: ASTM A123M (©) Cadmium coating Joint Sealant and Joint Gaskets Joints for Circular Concrete Sewer and Culvert Pipe, Using Rubber Gaskets - ASTM 443M, External Sealing Bands for Noncircular Sewer and Culvert Pipe, Using Rubber Gaskets - ASTM C877M. Joints for Concrete Pipe, Manholes, and Manufactured Box Sections Using Preformed Flexible Joint Sealants - ASTM C990M. ‘Specification for Elastomeric Joint Sealants - ASTM C920 NAPetrodai2016 12.0 Engineering? 06 Chi2 6.08 Specifeations\Rev. OPDOC-SP-CNV-021 Spec. for Precast Concrete Products. coo55 OWNER PRC: MELUT BASIN OIL B DEVELOPMENT PROJECT aa Be DOCUMENT NO: PDOC-SP-CIV-021 PAGE 10 of 13 Pipe Entry Connectors Resilient Connectors Between Reinforced Concrete Manhole Structures, Pipes and 5.5.1 5.6 5.6.1 6.0 64 6.4.4 6.1.3 6.1.4 615 6.2 6.21 6.2.2 6.23 63 6.34 Laterals - ASTM C923M Grout: Grout shall be as per PDOC-SP-CIV-012 - Specification for Grouting, FABRICATION Forms Forms for manufacturing precast concrete products shall be of the type and design consistent with industry standards, Forms should be capable of consistently providing uniform products and dimensions, Forms shall be constructed so that the forces and vibrations to which the forms will be subjected can cause no product damage. Forms shall be cleaned of concrete build-up after each use. Form release agents shall not be allowed to build up on the form casting surfaces. Reinforcement Cages of reinforcement shall be fabricated either by tying the bars, wires or welded wire fabric into rigid assemblies or by welding where permissible in accordance with AWS. D1.4, Reinforcing shall be positioned as specified by the design and so that the concrete cover conforms to requirements. The tolerance on concrete cover shall be one-third of that specified but not more than 12mm. Concrete cover shall not be less than 12mm. Positive means shall be taken to assure that the reinforcement does not move significantly during the casting operations. Embedded Items Embedded items shall be positioned at locations specified in the design documents. NaPetreden201612.0 Engineorng2.06 Cail2.0.08 SpeciicatonsiRev. PDOC-SP-CIV.421 Spec. for Precast Concrete Produc. doc‘OWNER PMC: MELUT BASIN OIL | kid | DEVELOPMENT ain PROJECT VECQUPPD Joist Yestara DOCUMENT NO: PDOC-SP-CIV-021 REV. NO. :0 PAGE 11 of 13 6.3.2 Inserts, plates, weldments, lifting devices and other items to be imbedded in precast 63 6.3.1 6.3.2 6.3.3 6.4 641 6.4.2 64.3 concrete products shall be held rigidly in place so that they do not move significantly during casting operations. Placing Concrete Concrete shall be deposited into forms as near to its final location as practical. The free fall of the concrete shall be kept to a minimum. Concrete shall be consolidated in such a manner that segregation of the concrete is minimized and honeycombed areas are kept to a minimum. Vibrators used to consolidate concrete shall have frequencies and amplitudes sufficient to produce well consolidated concrete. Cold Weather Requirements - Recommendations for cold weather concreting are given detail in Cold Weather Concreting reported by AC] Committee 306. Hot Weather Requirements - Recommendations for hot weather concreting are given in detail in Hot Weather Conereting reported by ACI Committee 305. Curing Curing by Moisture Retention - Moisture shall be prevented from evaporating from exposed Surfaces until adequate strength for stripping is reached by one of the following methods: * Cover with polyethylene sheets a minimum of 6 mils thick. * Cover with burlap or other absorptive material and keep continually moist. * Use of a membrane-curing compound applied as per manufacturers’ recommendations. Surfaces that will be exposed to weather during service shall be cured as above a minimum of 3 days. Forms shall be considered effective in preventing evaporation from the contact surfaces. Curing with Heat and Moisture * Concrete shall not be subjected to steam or hot air until after the concrete has attained its initial set. * Steam, if used, shall be applied within a suitable enclosure, which permits free circulation of the steam. * If hot air is used for curing, precautions shall be taken to prevent moisture loss from the concrete. The temperature of the concrete shall not be permitted to exceed 70° C. NaPotrodan201612.0 Engheoring\2.06 Civi2.6 08 Spesticatone\Rev. OPDOC-SP-CIV-021 Spec for Precast Concrete Products. doe‘OWNER PMC: MELUT BASIN OIL ’ DEVELOPMENT PROJECT econ eco) PAGE 12 of 13 65 Stripping 6.5.1 Products shall not be removed from the forms until the concrete reaches the compressive strength for stripping required by the design. 6.5.2 If no such requirement exists, products may be removed from the forms after the final set of concrete provided that stripping damage is minimal. 66 — Repair 66.1 Defects which will not impair the functional use or expected life of a manufactured precast concrete product may be repaired by any method which does not impair the product. 6.6.2 When honeycombed areas are to be repaired, all loose material shall be removed and the areas cut back into essentially horizontal, or vertical plans to a depth at which coarse aggregate particles break under chipping rather than being dislodged. 6.6.3 Proprietary repair materials shall be used in accordance with the manufacturer's instructions. If a proprietary repair material is not used, the area shall be saturated with water and, immediately prior to repair, the area should be damp, but there should not be excess water. 6.6.4 A cement-sand grout or an approved bonding agent shall be applied to the chipped ces, followed immediately by consolidating an appropriate repair material into the 6.6.5 Defects in precast concrete products which impair the functional use or the expected life of products shall be evaluated by qualified personnel to determine if repairs are feasible and, if so, to establish the repair procedure. 7.0 SHIPPING AND HANDLING TA Shipping 7.1.1 Products shall not be shipped until they are at least 5 days old, unless it can be shown that the concrete strength has reached at least 75% of the specified 28-day strength, or that damage will not be caused which will impair the performance of the product. 7.2 Handling 7.2.1 Products shall be handled and unloaded in a manner to minimize damage to the products. NaPetoda2016'12.0 Engineating2.08 Civi2.6.08 Specicatons\Rev, O\POOC-S°-CIV-021 Spec, for Precast Concrete Products. dosCONTRACTOR: OWNER PMC MELUT BASIN OIL BW DEVELOPMENT ‘VECOUPPD Jobat Yeators PROJECT evod OGD DOCUMENT NO: PDOC-SP-CIV-021 PAGE 13 of 13 7.2.2 Lifting holes or inserts shall be consistent with industry standards, Lifting shall be accomplished with methods or devices intended for this purpose. 7.2.3 OWNER shall make final inspection and acceptance of the precast concrete products upon arrival at site. 8.0 INSTALLATION 81 Site Access 81.1 CONTRACTOR shall be responsible for providing adequate access to the site to facilitate hauling, storage and proper handling of the precast concrete products. 8.2 _ Installation 8.2.1 Precast concrete products shail be installed to the lines and grades shown in the contract documents or otherwise specified. 8.22 Products shall be lifted by suitable lifting devices at points provided by the precast concrete producer. 8.23 — Products shall be installed per the precast concrete producer's recommendation. 8.3 Water tightness 8.3.1 Where water tightness is a necessary performance characteristic of the precast concrete product's end use, watertight joints, connectors and inserts should be used to ensure the integrity of the entire system. 9.0 GUARANTEE 9.1. CONTRACTOR shall guarantee the work against defective materials and poor workmanship for a period of one year after the product has been in regular operation, the total period not to exceed eighteen months from the date of completed construction. CONTRACTOR shall repair or make good, at his own expenses, any defects noted during the guarantee period. NaPetrxden2016 12.0 Engineeringl2.08 Clil2 6.08 Specifcations\Rev. OPDOC-SP-C1V-021 Spec. for Precast Concete Products doc