Arabian Gulf Oil Company

AGOCO

ENGINEERING AND CONSTRUCTION DEPARTMENT

EMA OF FLARE SYTEM FOR SAT 41

Supply & Installation of equipment & material for new satellite stations at
Sarir GC-2 & GC-4 4 and re
re-location
location of existing pig receivers at Sarir GC-2
GC

Contract Ref: ED 494/19

Project Ref: K-01

Rev Date Num Done By Checked By Doc Ref

pages
0 08/07/2020 36 Tim Hoyland Nidhal TOUMI Ms-K-01-M-FLARE01
Ms

Jabel Oil Services

JOS
May 2020

Page 1 of 36
 Arabian Gulf Oil Company

ENGINEERING AND CONSTRUCTION DEPARTMENT

TECHNICAL SPECIFICATION AND EMA FLARE TIP FOR SAT 41

SAMMUARY Page

1- FLARE TIP DESIGN DATA AND TECHNICAL SPECIFICATION FOR SAT 41

1- EMA FLARE FLAME PILOT SYSTEM

03

2- EMA FLARE FLAME GENERATOR SYSTEM 08

3- AERON Flare Industries Supplier Catalogue 11

Page 2 of 36
 Arabian Gulf Oil Company

ENGINEERING AND CONSTRUCTION DEPARTMENT

EQUIPMENT/MATERIAL APPROVAL FORM

SUPPLIER: AERON Flare Industries
PROJECT No: K-01
E/M REF No: Ms-K-01-M-2
REVISION: 0
MANUFACTURER: FLARE INDUSTRIES INC
COUNTRY OF ORIGIN: USA
TYPE/MODEL No 245 FUEL EFFICIENT PILOT
TAG No FL-01-1

DESCRIPTION: FUEL EFFICIENT PILOT

APPLICATION CODES AND

STANDARDS:

QUANTITY 1

AGOCO COMMENTS: APPROVAL STATUS

APPROVED
APPROVED WITH COMMENTS
NOT APPROVED

DATE:……………………………………………………….
NAME:……………………………………………………..
SIGNATURE:……………………………………………..

Page 3 of 36

ADVANTAGES
Low fuel consumption
Ease of installation and/or
retro-fit applications
Durability due to high alloy,
stainless steel construction
Reliability: ignition and
re-ignition
Flame stability: wind
velocities up to 150 mph
(240 km/hr)
Model 245 Pilot
Flare Industries, Inc.
Austin
Cutting edge combustion and environmental technology, experience, innovation and superior service.
MODEL 245
FUEL EFFICIENT PILOT
GENERAL DESCRIPTION
The Model 245 Fuel Efficient Flare Pilot is a high alloy, stainless steel
pilot operating on fuel gas and in conjunction with a flame front
generator. It is composed of the pilot head, fuel gas line, ignition line,
inspirator, and optional thermocouple. The pilot head assembly
includes a flame retention nozzle and wind shroud which are both
manufactured from 310 stainless steel for extended service life. This
specially engineered pilot head is capable of sustaining a stable
flame in winds of up to 150 mph. Pilot fuel gas travels up the flare in a
one inch line and as it passes through the inspirator at the base of the
pilot, air is induced into the line. This combustible air/gas mixture exits
the pilot gas line at the pilot head nozzle and is ignited by a fireball
which travels up the ignition line from its inception at the flame front
generator. The Model 245 Flare Pilot is designed for fuel efficiency,
durability, reliability, and ease of installation.
Sales@flareindustries.com www.flareindustries.com
Houston Abu Dhabi Barcelona
Page 4 of 36
 MODEL 245
FUEL EFFICIENT PILOT

D E S I G N F E AT U R E S High alloy construction

Increased stability wind shroud
Low fuel usage

SPECIFICATIONS Length: 11’-0” (4.3m)

Weight: 65 lb. (29.5 kg)
Standard Metallurgy:
Head 309/310 SS
Pilot gas line 316 SS
Ignition line 316 SS
Inspirator Cast Iron
Consumption: 44 SCFH of Natural Gas @ 8 psig
Fuel: Natural gas, propane, butane

Model 245
Fuel Efficient Pilot

Flare Industries, Inc. Tel: 512-836-9473 Fax: 512-836-3025 www.flareindustries.com

Page 5 of 36

ADVANTAGES
Reliable time tested pilot
ignition technology
Manual or
automatic/manual
operation
Low maintenance expenses
Cost effective ignition
solution
Self inspirating (no
instrument air required) –
Models 310/330
Model 320
Flame Front Generator
Flare Industries, Inc.
Austin Houston
Cutting edge combustion and environmental technology, experience, innovation and superior service.
FLAME FRONT
G E N E R AT O R S
GENERAL DESCRIPTION
Flame front generator technology is an effective, time proven ignition system
which has been widely used in flaring applications for decades. The inherent
reliability, rugged construction, and ease of operation as well as its
economic advantages have allowed the flame front generator (FFG) to
remain one of the most popular forms of pilot ignition in the industry. The FFG
is easily adaptable to any pilot system which incorporates an ignition tube
and may be installed up to 1 mile (1600m) from the base of the flare stack.
Flare Industries designs and manufactures several styles of FFG systems which
can operate in automatic or manual mode.
Flame Front Generators first meter and then combine fuel gas and air,
thereby creating a combustible air/gas mixture in the ignition line. This
metering and mixing process is accomplished through the use of small valve
trains placed on the FFG control panel.
Model 300 Flame Front Generator
The Model 300 Manual Flame Front Generator is a manual system which
requires an operator to physically initiate the ignition process by depressing a
button on the FFG control panel. Once the ignition line is filled with this com-
bustible mixture, a spark is created within the ignition chamber and igniting
the mixture. Next, a flame front or “fireball” propagates through the ignition
tube and ignites the pilot(s). Once the pilots are lit, the flare is ready to ignite
the process gas exiting the flare tip.
Model 320 Automatic Flame Front Generator
The Model 320 initiates ignition and re-ignition automatically while continually
monitoring the ignition system via a UVI 550 pilot monitor or thermocouple.
Model 310/330 Self Inspirating Flame Front Generator
The Model 310 is Flare Industries´ manual self inspirating flame front generator
while the Model 330 boasts an automatic control system for ignition and re-
ignition. These two models do not require instrument air as they are designed
to inspirate ambient air. Flare Industries employs this technology when a
client does not wish to supply instrument air or when located in a remote
area where instrument air may not be available. This extremely reliable and
easy to operate ignition system uses the same basic design principles and
possesses most of the same features as the Models 300 and 320.
sales@flareindustries.com www.flareindustries.com
Abu Dhabi Barcelona
Page 6 of 36
 FLAME FRONT
G E N E R AT O R S

D E S I G N F E AT U R E S Stainless steel valve trains

Optional pilot gas valve train
Pilot status indication via thermocouple on the pilot

SPECIFICATIONS Models 300, 310, 320, 330

Dimensions: 60” wide x 48” tall (1.52 mx 1.22)
Model: 300 Manual
310 Manual self inspirating
320 Automatic / Manual
330 Automatic / Manual self inspirating
Classification: Weather proof — NEMA 4X / EExe,
Explosion proof — NEMA 7 / EExd
Weight: 150 lbs.—350 lbs.
Utilities:
Electrical: 120 VAC (220 VAC, 480 VAC,
24 VDC options)
Gas: 150 SCFH at 10 — 250 Psig of natural gas
(4.2 m³/hr at 0.70 — 17.6 kg/cm²)
Air: 1500 SCFH @ 10 — 150 Psig
(42.4 m³/hr at 0.70 — 10.5 kg/cm²)
* Models 310 and 330 do not require air.
Alarms: Form “C” dry contacts

Flame Front Generator

Flare Industries, Inc. Tel: 512-836-9473 Fax: 512-836-3025 www.flareindustries.com

Page 7 of 36
 Arabian Gulf Oil Company

ENGINEERING AND CONSTRUCTION DEPARTMENT

EQUIPMENT/MATERIAL APPROVAL FORM

SUPPLIER: AERON Flare Industries
PROJECT No: K-01
E/M REF No: Ms-K-01-M-1
REVISION: 0
MANUFACTURER: FLARE INDUSTRIES INC
COUNTRY OF ORIGIN: USA
TYPE/MODEL No 320 AUTOMATIC FLAME FRONT GENERATOR
TAG No FL-01-02

DESCRIPTION: AUTOMATIC FLAME FRONT GENERATOR

APPLICATION CODES AND

STANDARDS:
QUANTITY 1

AGOCO COMMENTS: APPROVAL STATUS

APPROVED
APPROVED WITH COMMENTS
NOT APPROVED

DATE:……………………………………………………….
NAME:……………………………………………………..
SIGNATURE:……………………………………………..

Page 8 of 36

ADVANTAGES
Reliable time tested pilot
ignition technology
Manual or
automatic/manual
operation
Low maintenance expenses
Cost effective ignition
solution
Self inspirating (no
instrument air required) –
Models 310/330
Model 320
Flame Front Generator
Flare Industries, Inc.
Austin Houston
Cutting edge combustion and environmental technology, experience, innovation and superior service.
FLAME FRONT
G E N E R AT O R S
GENERAL DESCRIPTION
Flame front generator technology is an effective, time proven ignition system
which has been widely used in flaring applications for decades. The inherent
reliability, rugged construction, and ease of operation as well as its
economic advantages have allowed the flame front generator (FFG) to
remain one of the most popular forms of pilot ignition in the industry. The FFG
is easily adaptable to any pilot system which incorporates an ignition tube
and may be installed up to 1 mile (1600m) from the base of the flare stack.
Flare Industries designs and manufactures several styles of FFG systems which
can operate in automatic or manual mode.
Flame Front Generators first meter and then combine fuel gas and air,
thereby creating a combustible air/gas mixture in the ignition line. This
metering and mixing process is accomplished through the use of small valve
trains placed on the FFG control panel.
Model 300 Flame Front Generator
The Model 300 Manual Flame Front Generator is a manual system which
requires an operator to physically initiate the ignition process by depressing a
button on the FFG control panel. Once the ignition line is filled with this com-
bustible mixture, a spark is created within the ignition chamber and igniting
the mixture. Next, a flame front or “fireball” propagates through the ignition
tube and ignites the pilot(s). Once the pilots are lit, the flare is ready to ignite
the process gas exiting the flare tip.
Model 320 Automatic Flame Front Generator
The Model 320 initiates ignition and re-ignition automatically while continually
monitoring the ignition system via a UVI 550 pilot monitor or thermocouple.
Model 310/330 Self Inspirating Flame Front Generator
The Model 310 is Flare Industries´ manual self inspirating flame front generator
while the Model 330 boasts an automatic control system for ignition and re-
ignition. These two models do not require instrument air as they are designed
to inspirate ambient air. Flare Industries employs this technology when a
client does not wish to supply instrument air or when located in a remote
area where instrument air may not be available. This extremely reliable and
easy to operate ignition system uses the same basic design principles and
possesses most of the same features as the Models 300 and 320.
sales@flareindustries.com www.flareindustries.com
Abu Dhabi Barcelona
Page 9 of 36
 FLAME FRONT
G E N E R AT O R S

D E S I G N F E AT U R E S Stainless steel valve trains

Optional pilot gas valve train
Pilot status indication via thermocouple on the pilot

SPECIFICATIONS Models 300, 310, 320, 330

Dimensions: 60” wide x 48” tall (1.52 mx 1.22)
Model: 300 Manual
310 Manual self inspirating
320 Automatic / Manual
330 Automatic / Manual self inspirating
Classification: Weather proof — NEMA 4X / EExe,
Explosion proof — NEMA 7 / EExd
Weight: 150 lbs.—350 lbs.
Utilities:
Electrical: 120 VAC (220 VAC, 480 VAC,
24 VDC options)
Gas: 150 SCFH at 10 — 250 Psig of natural gas
(4.2 m³/hr at 0.70 — 17.6 kg/cm²)
Air: 1500 SCFH @ 10 — 150 Psig
(42.4 m³/hr at 0.70 — 10.5 kg/cm²)
* Models 310 and 330 do not require air.
Alarms: Form “C” dry contacts

Flame Front Generator

Flare Industries, Inc. Tel: 512-836-9473 Fax: 512-836-3025 www.flareindustries.com

Page 10 of 36
 Arabian Gulf Oil Company
Arabian Gulf Oil Company
Arabian Gulf Oil Company
ENGINEERING AND CONSTRUCTION DEPARTMENT

EQUIPMENT/MATERIAL APPROVAL FORM

AERON FLARE INDUSTRIES

SUPPLIER CATALOGUE

AGOCO COMMENTS: APPROVAL STATUS

APPROVED
APPROVED WITH COMMENTS
NOT APPROVED

DATE:……………………………………………………….
NAME:……………………………………………………..
SIGNATURE:……………………………………………..

Page 11 of 36
Page 12 of 36
COMPANY PROFILE

Page 13 of 36
REGIONAL OFFICES AND
SALES REPRESENTATIVE LOCATIONS
INTERNATIONAL HEADQUARTERS
Austin, TX, USA
REGIONAL SALES OFFICES
Houston, TX, USA
Abu Dhabi, United Arab Emirates
LATIN AMERICA
Buenos Aires, Argentina
Santa Cruz, Bolivia
Rio de Janeiro, Brazil
Santiago, Chile
Bogota, Colombia
F LA R E
I N D U S T R I
INNOVATIVE COMBUSTION SOLUTIONS
E S
London, England Mexico City, Mexico
Red Deer, Canada Lima, Peru
Maracaibo, Venezuela
UNITED STATES OF AMERICA Maturin, Venezuela
Los Angeles, CA Quito, Ecuador
Chicago, IL
Denver, CO ASIA AND PACIFIC RIM
Casper, WY Singapore
Farmington, NM Jakarta, Indonesia
Irving, TX Kuala Lumpur, Malaysia
Tyler, TX Seoul, Korea
Midland, TX Mumbai, India
Beaumont, TX Delhi, India
Baton Rouge, LA Beijing, China
New Orleans, LA Melbourne, Australia
Lake Charles, LA
Tulsa, OK MIDDLE EAST
Little Rock, AR Abu Dhabi, United Arab Emirates
Salt Lake City, UT Dubai, United Arab Emirates
Kuwait City, Kuwait
CANADA Muscat, Oman
Calgary, Alberta Doha, Qatar
Jubail/Dammam, Kingdom of Saudi Arabia
EUROPEAN COMMUNITY Sana’a, Yemen
Madrid, Spain
London, England AFRICA
Milan, Italy Cairo, Egypt
Athens, Greece Tunis, Tunisia
Tripoli, Libya
Johannesburg, South Africa

FLARE
I N D U S T R I
INNOVATIVE COMBUSTION SOLUTIONS
E S

ISO 9001:2000 CERT. # A-535

WWW.FLAREINDUSTRIES .COM
sales@flareindustries.com Page 14 of 36
 Quality Standards and Codes
ISO 9001
API 521
API-537
ISO-25457
AWS D.1.1
ASME B31.3
ASME section 8
IEC UL
NEC
CENELEC
CSA

Page 15 of 36
specifications and client requirements. The result is a custom combustion solution
that fits the client’s requirements – every time.

With offices located on three continents and a sales and marketing network spanning
the globe, our company is totally dedicated to the global marketplace and rapidly
changing business environment of the 21st century. Our staff of engineers is well
versed in multiple languages, cultures, and business environments, providing our cli-
ents with superior service. Flare Industries has thousands of installed combustion
systems currently eliminating industrial waste around the world.

In 2008, Mactronic joined the Flare Industries group of companies and brought over
25 years of flaring and combustion experience. Mactronic, also known for its in-
novative technologies, has enabled Flare Industries to expand its product line and
provide additional support to its Canadian clients through Mactronic’s full service
design and manufacturing facility in Red Deer, Alberta, Canada.

Flare Industries, headquartered in Austin, Texas, USA, is one

of the industry leaders in combustion and pollution control technology, providing
quality flare systems, thermal oxidizers, incinerators, burners, and ignition systems
since 1984. Flare Industries’ world class air quality and pollution control equip-
ment is designed by some of the most experienced engineers in the industry.

Flares are devices which burn or combust industrial gaseous wastes in a safe,
controlled and efficient manner. These vapors are produced by industries such
as petroleum refining and production, chemical processing, offshore production,
chemical loading, natural gas production, steel fabrication, bio-fuel production,
waste water treatment, and landfills. Our innovative equipment provides optimum
performance in meeting local and federal environmental regulations or protecting
your plant’s operations.

The focus of our team is to provide cutting edge combustion and

F.I. Combustion, another company in the Flare Industries group, is a full service en-
gineering, design, and manufacturing firm, specializing in thermal oxidizers, incinera-
tors, and combustion systems for volatile, semi-volatile, and organic compounds. F.I.
Combustion has some of the most experienced combustion engineers in the industry
and the in-house expertise capable of designing and manufacturing equipment to meet
virtually any application.
Page 16 of 36
environmental technology, experience, innovation, and superior
service; all of which give our growing client base successful
solutions and the highest level of quality and satisfaction.
Flare Industries approaches each project as unique. We blend our experience, techni-
cal expertise, local market knowledge, and state-of-the-art technologies with project
PRODUCTS & SERVICES

Page 17 of 36
 Products and Services

FireCat™ Oxidizer Systems

Thermal Oxidizers
Catalytic Oxidizers
Recuperative Oxidizers
Regenerative Oxidizers (RTO’s)
Low NOx (Reducing/Oxidizing)
Vapor or Liquid Streams
Tail Gas Oxidizers

Combustidizer ™ Oxidizer Systems

High Range Undiluted VOC

F LA R E
I N D U S T R I
INNOVATIVE COMBUSTION SOLUTIONS
E S
500,000 PPMV and Above
BTU Values up to and Exceeding
100,000,000 BTU/Hr
Natural Draft and Forced Draft Design
Products and Services
Modulating Temperature Control
ELEVATED FLARE STRUCTURES SPECIAL PURPOSE FLARE SYSTEMS
Guyed Multi-Point
Self Supported Marine Loading Facilities
Derrick Supported Terminal/Truck Loading Facilities Viper™ Flameless Thermal Oxidizers, FTO’s
Space Frame Derrick Pit (Liquid/Condensate/Gas) Gas Fired or All Electric Design
Enclosed Ground Flare Low, Mid or High Range VOC’s
FLARING TECHNOLOGIES High DRE’s 99.9%+
Utility FLARE ACCESSORIES
Air Assisted Rental Flare Systems
Steam Assisted Molecular Purge Seals
Sonic Dynamic Purge Seals Soil Remediation Vacuum
High Pressure Knockout Vessels Extraction Systems (VES)
Gas Assist Liquid Seal Vessels Positive Displacement Blowers
Flame Ring (Low BTU) Combination Liquid Seal/Knockout Vessels
Staged Control Systems Liquid Ring Blowers
Pilot Detection And Ignition Monitoring Systems Dual Phase Extraction Systems
Staging Controls
IGNITION SYSTEMS Vent Systems High Vacuum Entrainment Separators
Pilots Snuffing Systems
Electronic Pilots Vapor Recovery/Zero Flaring
Retractable Pilots
Retractable Electronic Continuous Ignitors Pyro-Cat™ Burners
Flame Front Generators CONSULTING AND TECHNICAL SERVICES Gas Burners
Consulting/Engineering
Dispersion Analysis Air-Cooled Pilots
BIO-GAS FLARE SYSTEMS System Analysis Low NOx Burners
Fully Enclosed Installation Duct Burners
Semi-Enclosed (Candlestick) Commissioning
Service Packaged Burners
Training Ignition Systems
OFFSHORE FLARE SYSTEMS Turnkey Projects
Cantilevered Boom Assembly Pilot Systems
Guyed Boom Assembly
Custom Boom Structures
Oil/Condensate Burning Flare Systems
Sonic Flare Systems

Page 18 of 36
Products and Services

Elevated Flares  Ignition Systems  Offshore Flares

• Guyed iPilots iWell Test & Production Booms 
• Self‐Supported iElectronic Pilots iGas Flares 
• Derrick Supported iRetractable Pilots iOil/Condensate Burners 
/
iContinuous Ignitors
iFlame Front Generators
Bio‐Gas Flares 
iFully Enclosed
Flaring Technologies
g g Thermal Oxidation  iSemi‐Enclosed / Candlestick 
iUtility & Incineration
iAir Assisted iThermal Oxidizers 
iSteam Assisted (Gas/Liquid) p p
Special Purpose
iSonic iRecuperative Oxidizers iMulti‐Point Ground Flares 
iGas Assist iRegenerative Oxidizers (RTO) iMarine Loading Facilities
iEnclosed  iLO‐NOX Thermal Oxidizers  iTerminal/Truck Loading 
( d i /O idi i )
(Reducing/Oxidizing) iPit (Liquid/Condensate)

Page 19 of 36
Accessories & Consultingg

Flare Accessories Consulting & Technical Services
• Rental Flare Systems
y • Consulting / Engineering
g/ g g
• Molecular Purge Seals • Dispersion Analysis
• Dynamic Purge Seals • System Analysis
• Knockout Drums
Knockout Drums • Installation Supervision
Installation Supervision
• Liquid Seal Drums • Commissioning
• Combination Liquid Seal /  • Service
• Knockout Drums • Training
• Control Systems
• Pilot Detection &
Pilot Detection &
• Ignition Monitoring

Page 20 of 36
 Field Services

Installation / Erection Guy Wire Tensioning Start

Start‐‐ups /
Commissioning
Page 21 of 36
FLARE SYSTEM TECHNOLOGY
Page 22 of 36
 MANUFACTURING
&
FABRICATION CAPABILITIES

Page 23 of 36
Continued Growth
• International HQ in Austin, Texas

• Shop expansion to 250,000 sq. ft.

• Integrated office & fabrication space

Page 24 of 36
Continued Growth

Shop expansion to 250,000 sq. ft.

Page 25 of 36
Flare Tip Machining and Fabrication Area

Page 26 of 36
Pilot Ignition System Machining and Manufacturing Area

Page 27 of 36
 Ignition System Control Panel Assembly Shop

Page 28 of 36
Ignition System Control Panel Inspection and Testing Area

Page 29 of 36
 Page 30 of 36
Export Carting Area
Continued Growth

Page 31 of 36
Export Crating and Shipping Department
CERTIFICATES

Page 32 of 36
 ISO 9001:2015
CERTIFICATE OF REGISTRATION

This is to certify that

Flare Industries – A division of Aereon, also

DBA Jordan Technologies
16310 Bratton Lane, Building 3, Suite 350
Austin, TX 78728 USA
has successfully been assessed and found
to conform with the ISO 9001:2015
quality management system standard.

The scope of this registration includes:

Design and manufacture of flare systems, thermal oxidizers

and air pollution control systems

Date of Registration: February 3, 2020

Date of Expiration: February 2, 2023
Date issued/revised : January 17, 2020
(Registered Since: February 3, 2005)

Certificate No. A-535

________________________
Steve Barfoot, President
Advantage International Registrar, Inc.

463 Captains Circle, Destin, Florida 32541-5307 USA

(Form No. AI 097 ISO 9001/08, www.advantageregistrar.com, Tele: (919) 846-6864)

Page 33 of 36
Page 34 of 36
Page 35 of 36


 




 


 


 

  
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Page 36 of 36