1.

Wire Speed Control

Use this control to set wire feed Speedy.

The scale around the control is percent,
not wire speed. Use Table 4-1 to set weld
condition.

2. Voltage Control

Use this control to set are voltage.

The scale around the control is actual
voltage. Use Table 4-1 to set weld
condition.

3. Low Range/Full Range

For better control of wire speed use LOW

RANGE when wire speed is between 50
and 350 ipm, and FULL RANGE when wire
speed is above 350 ipm.
Figure 4-5 Standard Control Panel

Table 4-1. Suggested welding Settings

Wira Type,
Wire
Operator Control
Shielding Gas, diameter Material thickness
Settings
(inch)
And Flow Rute 3/8 in. 5/16 in. 1/4 in. 3/16 in. 10- ga 12 ga. 14 ga. 16 ga. 18 ga. 20- ga 22 ga. 24 ga.
Volts - - - 20.0  19.5 19.0 18.0  18.0  18.0  17.5 17.0 17.0
.23

Mild steel
ER7-S -6 CO2
2- c/h
 .23 Feed Speed% Low
- - - 74/38 65/34 62/32 48/24 38/19 30/15 28/14 25/12 24/12
Range/Full Range
Volts - - 21.5 20.5 19.0  19.0  19.0  19.0  18.5 18.5 18.0  17.5
Mild steel .30 Feed Speed% Low
- - 88/45 71/36 55/27 52/26 37/19 30/15 26/13 23/11 21/10 20/9
ER7-S -6 CO2 Range/Full Range
2- c/h Volts 22.5 22.0 20.5 20.0 20.0 19.5 19.0  19.0  18.5 18.5 - -
.35 Feed Speed% Low
77/40 65/33 60/30 54/27 42/21 40/21 31/16 24/12 21/10 18/0 - -
Range/Full Range
Volts Low
Feed Speed% 24.5 23.5 23.5 21.0  22.0  21.0  20.0  20.0  19.5 - - -
.45
Range/Full Range 54/27 49/25 44/22 37/19 35/18 33/17 29/15 23/11 22/10 - - -
Volts - - - 19.5 19.5 19.0 18.5 18.0  18.0  16.5 16.5 16.5
.23 Feed Speed% Low
- - - -/55 95/49 95/49 81/42 58/35 52/26 41/21 38/19 31/15
Range/Full Range
Volts - - 21.0  20.5 20.0  18.5 18.0  17.0 16.5 16.5 16.0 15.5
Mild steel .30 Feed Speed% Low
- - -/58  83/43 70/41 83/33 57/28 45/22 42/21 30/15 27/13 40107
ER7-S -6 75% Range/Full Range
Ar 25%CO2 2- Volts 21.5 21.5 20.5 20.0  19.5 19.0  18.5 17.5 17.5 16.5 - -
c/h .35 Feed Speed% Low
-/55  97/50 85/44 74/38 70/36 57/28 55/27 46/23 31/16 24/12 - -
Range/Full Range
Volts 21.5 21.0 20.5 20.5 19.5 19.5 19.0  18.0   17.0 - - -
.45 Feed Speed% Low
65/33 60/30 57/28 52/26 47/24 42/21 37/19 24/12 22/10 - - -
Range/Full Range
Mild Steel Volts 29.5 29.0 29.0  28.5 26.5 - - - - - - -
98% Ar 2% O2 .35 Feed Speed% Low
-/65  -/84  -/84   -/80 -/54  - - - - - - -
2- c/h Range/Full Range
Volts - 24.0 23.5 23.5 22.5 22.5 22.5 22.0  20.5 - - -
Stainless Feed Speed% Low
Steel 3-8L -  -/63 -/56 91/47 81/42 74/38 67/34 57/28 45/23 - - -
.20 Range/Full Range
HuArCO2 2-
Volts Low
Feed Speed% 26.0 25.0 24.0  24.0  22.5 21.5 21.5 21.5 20.0  19.5 - -
c/h
.35 Range/Full Range  -/67 -/60 - / 53 88/45 75/39 61/32 51/26 40/20 28/14 28/12 - -
Stainless Volts 28.5 27.5 26.5 25.5 25.0  - - - - - - -
Steel 98% Ar Feed Speed% Low
2% O2 2- c/h  -/64 -/60 - / 56 97/50 92/48 - - - - - - -
.35 Range/Full Range
Volts - - - - 16.0  15.0  14.0 13.0 12.5 12.5 12.5 -

.30

Flux Core E71

T-GS (No Gas)
 Feed Speed% Low
- - - - 60/30 51/26 40/20 25/12 22/11 20/9 20/9 -
.30 Range/Full Range
Volts - - - - 16.0  14.5 13.5 13.0 12.5 12.5 12.5 -
Flux Core E71
Feed Speed% Low
T-GS (No Gas) - - - - 40/20 25/12 21/10 16/7 14/5 13/2 11/0 -
.35 Range/Full Range
Volts - 19.0 18.5 18.0  16.5 15.5 14.5  14.0 13.5 - - -
Feed Speed% Low
- 44/22 38/20 32/16 25/12 21/10 20/9 16/7 11/0 - - -
.45 Range/Full Range
Volts - 24.5 24.0  22.5 22.0  21.5 21.0  - - - - -
Feed Speed% Low
- - / 58 97/50 79/41 69/36 65/33 64/33 - - - - -
Flux Core E71 .35 Range/Full Range
T-1 CO2 2- c/h Volts 26.0 25.5 25.5 25.0  24.5 24.0  - - - - - -
Feed Speed% Low
65/33 57/28 51/26 42/21 40/20 37/19 - - - - - -
.45 Range/Full Range
Volts - 25.5 24.5 24.0  21.5 20.0  19.5 - - - - -
Flux Core E71 Feed Speed% Low
-  -/73 -/65 89/46 69/36 62/33 60/30 - - - - -
T-1 75% Ar .35 Range/Full Range
25% CO2 2- Volts 25.5 25.5 24.5 24.0  23.5 23.5 - - - - - -
c/h Feed Speed% Low
65/33 57/28 51/26 42/21 40/20 37/19 - - - - - -
.45 Range/Full Range
Volts 26.0 25.0 24.0  22.5 21.0  16.0  15.5 - - - - -
Aluminum
Feed Speed% Low
5356 Argon  -/70 -/64  -/58  97/50 71/36 65/34 61/31 - - - - -
3.64 Range/Full Range