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Interactive Schematic: This Document Is Best Viewed at A Screen Resolution of 1024 X 768
Interactive Schematic: This Document Is Best Viewed at A Screen Resolution of 1024 X 768
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CHECK
ACCUMULATORS Unidirectional Bidirectional Control Line Restriction
Valves (Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)
Unidirectional Bidirectional
MAIN AUX.
PILOT CONTROL
Line Restriction 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump
Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated
COMBINATION CONTROLS
LINES MEASUREMENT
Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow
Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
UENR6936-01
December 2017
© 2017 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
COMPONENT LOCATION
Part Schematic Machine
Description
Number Location Location
Accumulator - Hydraulic (Pilot Oil) 087-4456 B-9 1
Control Gp - Joystick (Lh) 297-0533 D-14 2
Control Gp - Joystick (Rh) 297-0532 D-12 3
Filter Gp - Oil (Case Drain) 289-8194 B-8 4
Filter Gp - Oil (Hydraulic Return) 188-4140 A-12 5
Filter Gp - Oil (Pilot) 158-8987 A-8 6
Manifold Gp - Control (Pilot Oil) 215-5037 C-11 7
Motor Gp - Swing 334-9979 J-10 8
Motor Gp - Travel (Lh) 355-5668 J-9 9
Motor Gp - Travel (Rh) 355-5668 J-6 10
Pump Gp - Piston 469-4091 C-4 11
Sensor As - Drive Pump Pressure 338-6971 D-6 12
Sensor As - Idler Pump Pressure 338-6971 D-7 13
Sensor As - Pressure (Boom Cylinder Head) 338-6971 I-3 14
Sensor As - Pressure (Boom Down Control) 338-6970 B-14 15
Sensor As - Pressure (Boom Up Control) 338-6970 B-13 16
Sensor As - Pressure (NFC1) 338-6970 D-10 17
Sensor As - Pressure (NFC2) 338-6970 D-2 18
Sensor As - Pressure (Stick In Control) 338-6970 F-8 19
Sensor As - Pressure (Stick Out Control) 338-6970 D-3 20
Sensor As - Pressure (Swing control) 338-6970 B-12 21
Switch As - Lh Travel Pressure 319-4407 F-14 22
Switch As - Pilot Pressure 319-4407 B-13 23
Switch As - Rh Travel Pressure 319-4407 F-12 24
Swivel Gp 234-4440 H-7 25
Valve Gp - Check (Oil Cooler Bypass) 190-7745 A-13 26
Valve Gp - Load Control(Boom Drift Red, Relief Line) 255-5683 F-3 27
Valve Gp - Load Control(Stick Drift Red, Relief Line) 255-5680 F-9 28
Valve Gp - Main Control 285-1536 E-2 29
Valve Gp - Pilot 369-8502 G-14 30
Valve Gp - Pressure Reducing 310-0210 B-7 31
Valve Gp - Pump Control 398-2288 G-2 32
Valve Gp - Shuttle 323-7560 C-14 33
Valve Gp - Swing Cushion 322-8716 I-10 34
Valve Gp - Travel Counterbalance (Lh) 322-8714 I-9 35
Valve Gp - Travel Counterbalance (Rh) 322-8714 I-6 36
Attachment : Combined Function - Electric Control
Sensor As - Pressure (Work Tool) 338-6971 H-3 37
Valve Gp - Control 259-7378 D-10 38
Valve Gp - Shuttle 8J-6875 H-3 39
Valve Gp - Solenoid 259-7429 H-12 40
Valve Gp - Solenoid & Relief (LH) 297-0265 H-3 41
Valve Gp - Solenoid & Relief (RH) 297-0265 H-3 42
Valve Gp - Solenoid And Press Reducing 323-7894 C-8 43
TAP LOCATION
Tap Schematic
Description
Number Location
A2 Drive Pump Negative Flow Pressure G-1
B2 Idler Pump Negative Flow Pressure G-1
BB Drive Pump Pressure Test Port B-2
CC Power Shift Pressure Test Port B-2
DD Idler Pump Pressure Test Port B-2
EE Boom Regeneration Valve Pressure C-8
GG Solenoid Pressure (B1) H-12
HH Solenoid Pressure (B2) H-13
II Solenoid Pressure (B3) H-13
JJ Solenoid Pressure (B4) H-13
PG Pilot Pump Delivery Pressure A-8
SOS Hydraulic Oil Sampling Port A-7
14 13 12 11 10 9 8 7 6 5 4 3 2 1
(8) MOTOR GP
TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT) BOOM CYLINDER
BUCKET CYLINDER STICK CYLINDER SWING MOTOR SWING
SWG
334-9979 LINES GROUP COLOR DESCRIPTIONS
PRKG BK IMPLEMENT AND IDLER TRAVEL PUMP OUTPUT
CONTROL PG PILOT PUMP OUTPUT
IMPLEMENT AND DRIVE TRAVEL PUMP OUTPUT
POWER SHIFT CONTROL CIRCUIT
J (9) MOTOR GP J
SWG DR TRAVEL SPEED CONTROL CIRCUIT
TRAVEL (LH) (10) MOTOR GP
MOTOR 355-5668 SUPPLY LINE
TRAVEL (RH) DRAIN / RETURN LINE
DRAIN 355-5668 ATTACHMENT CONTROL CIRCUIT
MU
R.C.V-C RIGHT TRAVEL CONTROL AND RIGHT TRAVEL MOTOR CIRCUIT
LEFT TRAVEL CONTROL AND LEFT TRAVEL MOTOR CIRCUIT
SWING CONTROL AND SWING MOTOR CIRCUIT
BOOM CONTROL AND BOOM CYLINDER CIRCUIT
BUCKET CONTROL AND BUCKET CYLINDER CIRCUIT
AR3 BR3 AL3 BL3 AG BG
AR4 BR4 STICK CONTROL AND STICK CYLINDER CIRCUIT
(14) SENSOR GP SWING BRAKE CONTROL CIRCUIT
Pp3 Pp3
PRESSURE IMPLEMENT PRESSURE SWITCH CIRCUIT
T1 (BOOM CYLINDER
A1 DR B1 T1
HEAD)
338-6971
I T2 T2 I
SINGLE SINGLE
(37) SENSOR AS
aR2 bR2 F2-Pa F2-Pb PRESSURE
DOUBLE DOUBLE
(WORK TOOL)
(34) VALVE GP
(40) VALVE GP 338-6971
JJ HH GG SWING CUSHION
II SOLENOID AG BG BG AG
322-8716
259-7429
(41) VALVE GP
A4 B4 A3 B3 A2 B2 A1 B1 SOLENOID AND RELIEF(LH) P1 (39) VALVE GP
(EXT) (RET) (EXT) (RET) (35) VALVE GP TRAVEL (36) VALVE GP 297-0265 SHUTTLE
COUNTERBALANCE (LH) TRAVLE COUNTERBALANCE (RH) 8J-6875
322-8714 322-8714 G
SOL4-P
(R) A B (L) AUX R
A B B A P1
P
RETURN
H H
BL2 AL2
P2 G (42) VALVE GP
T SOLENOID AND RELIEF(RH)
297-0265
AL1 BL1 AR1 BR1 R
SOL4-T
(BKWD) (FWD) (BKWD) (FWD)
2 SPEED
P2
TRAVEL HR
(25) SWIVEL GP CONTROL HL
AR2 BR2
234-4440
SWG (32) VALVE GP
DRAIN A1 A2
MOTOR PUMP CONTROL
FILTER 398-2288
DRAIN A2
(30) VALVE GP
G PILOT G
TP (27) VALVE GP
369-8502 B1
LOAD CONTROL
TT (BOOM DRIFT RED) B2
255-5683
TRAVEL(L) TRAVEL(R) BR5 SDr BL3 AL3
AL4 BDr BR4 BR5 AR5 T B2
NFC-Dr
(28) VALVE GP
LOAD CONTROL SPi AR5 (19) SENSOR AS NFC-P
(STICK DRIFT RED) PRESSURE (STICK IN CONTROL) P
255-5680 SP3 SP2 aL3 338-6970 BP3 BPi
(2) CONTROL GP
BOOM(2)
(3) CONTROL GP
TRAVEL(R)
JOYSTICK (LH)
SWING
JLP JRP
STICK(2)
JOYSTICK (RH)
BOOM(1)
TRAVEL(L)
BUCKET
ATCH
STICK(1)
297-0533
297-0532
JLT JRT
F2
HL (OUT) (R) (FWD) (FWD) (OPEN) (UP) (OUT)
D Di2 Pi2 Pi3 Di3 Di1 D
bR5 bR2 bR4-1
(38) VALVE GP
OUT IN R L OPEN CLOSE DOWN UP CONTROL
HL F2-Pb bL4 SRDr bL3 SWPi bL2 bL1 DST bR1 bR3 bR4 BRDr (20) SENSOR AS bR5 HR
259-7378
JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1 PUMP PRESSURE
SRPi SWDr (13) SENSOR AS (12) SENSOR AS (STICK OUT (18) SENSOR AS
SOL4-P aR4-1 IDLER PUMP PRESSURE DRIVE PUMP PRESSURE CONTROL) PUMP PRESSURE
PL PR 338-6971 HR-2 (NFC2)
338-6971 338-6970
2 SPEED (43) VALVE GP 338-6970
TRAVEL STDr SOLENOID AND PRESSURE
P Pi1
CONTROL REDUCING
NFC-P
PD-Pi 323-7894 PRV-B2
T (11) PUMP GP
STPi MF-P PISTON
PD-Dr SWDr 469-4091
(17) SENSOR AS aL4 aR5 SWPi
PRESSURE P2 Pi1 P-IN PSA2 DR1 PSA1 T-OUT2 DR2
C (33) VALVE GP SOL-T1 C
SHUTTLE (NFC1)
323-7560 A1 A2 A3 A4 A5 A6 A7 A8 338-6970 bR4-1
B1 A1 B2 A2
(15) SENSOR AS
PRESSURE D0 Ps1
(BOOM DOWN (7) MANIFOLD GP A DST
CONTROL) CONTROL (PILOT OIL) a1 Do not operate or work on this product unless you have
EE PR
read and understood the instruction and warnings in the
338-6970 215-5037 relevant Operation and Maintenance Manuals and
T relevant service literature. Failure to follow the instruc-
BB
PRV-P SPi P1 P2
aL2 P1 (31) VALVE GP LINE PATTERNS
aR4
bL2 PAC PRESSURE REDUCING Psv Pressure Line
14 13 12 11 10 9 8 7 6 5 4 3 2 1
CAB BOTTOM VIEW
VIEW ALL CALLOUTS
21 23 33 16
15
24 30 22
HYDRAULIC TANK AND PUMP CIRCUIT
VIEW ALL CALLOUTS
PG 5
4
SOS
CC
DD
11
BB
6
B2
JJ
32 A2 40 GG HH II
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS
35
10
36
MAIN CONTROL VALVE - FRONT VIEW
VIEW ALL CALLOUTS
41 20 27 EE 43 34 39
37
28
HYDRAULIC 42
TANK
8 25 14
MAIN CONTROL VALVE - REAR VIEW
VIEW ALL CALLOUTS
17 19 13 12 29 18
38
HYDRAULIC
TANK
26
7 1 31
OPERATOR PLATFORM (CAB)
VIEW ALL CALLOUTS
2
3