Driving Value

MV1000
Introduction

#3 MV1000 short presentation | Rev 2 | Date: 05/17/2015 | © 2015 Yaskawa America, Inc. All rights reserved.
MV1000 Global Power Ratings

Input
Voltage
(kV)
700HP 11kV 11,000HP

330HP 6.6kV 16,000HP

300HP,
39A 4.16kV 12,000HP, 1600A Also available:
480v, 12.47kV,
13.2 kV or 13.8 kV
175HP 3.3kV 4,000HP input

Mfg. in USA
200HP,
52A
2.4kV 2,750HP, 600A UL/CSA

Output
0 100 500 1000 2500 5000 10000 (kVA)

2
Yaskawa MV1000

Addressing the Primary

Facets of MV Technology
Harmonics
Power Waveform
Performance/Quality
Maintenance
Product Features
Operation

3
Facet - Harmonics

Input Total Harmonic Distortion (THD) is a major

concern with MV Drives.
 High THD can overheat switchgear
 High THD reduces system efficiency
 High THD can impact adjacent equipment via noise or overheating.
 High THD can weaken the power distribution system.
 IEEE519 specifies a maximum acceptable THD of 5%
 High THD has a detrimental effect on other system which results in early
failure or excessive maintenance costs

4
Facet - Harmonics

Most contemporary MV Drives use Multi-pulse Diode

Rectifiers.
 Diode rectifiers draw current in discontinuous segments.

6-pulse – Input THD Typically 40% 12-pulse – Input THD 9-14%

Some MV drives use an Active Front End (AFE) rectifier

And so on: Additional Filtering is Required and Reduces Efficiency

18 pulse Typically 5-5.5%

24 Pulse Typically 3.8%

36 Pulse Typically <3%

Current source AFE Voltage source AFE

Active Front End (AFE) input THD 4-5%

5
Facet - Harmonics

■ MV1000 – Yaskawa Smart Harmonics™ Technology

 Yaskawa’s patented method of producing a high quality input waveform
drastically reduces THD to a nominal 2.26% without adding extra equipment
 This technology uses a Yaskawa transformer design to achieve the
performance greater than a 36 pulse design.

6
Facet - Harmonics
6,00%

■ Yaskawa Smart Harmonics™ 5,00%

MV1000
1000HP
■ Exceeds the IEEE519 Industry 4,00%
4.16kV
Typical 24-
Pulse
Standard of 5% THD 3,00%
Scheme

■ Note: Exceeds all Individual

2,00%
Harmonics as well
1,00%

0,00%
Actual test data Certified by TUV 5th 7th 11th 13th 17th 19th 23rd 25th THD
Technischer Uberwachungsverein

Harmonic 5th 7th 11th 13th 17th 19th 23rd 25th THD
IEEE519
4.00% 4.00% 2.00% 2.00% 1.50% 1.50% 0.60% 0.60% 5.00%
Limits
MV1000
1000HP 1.28% 0.56% 0.34% 0.16% 0.03% 0.04% 0.01% 0.01% 2.26%
4.16kV
Typical
24-Pulse 2.60% 1.60% 0.70% 0.40% 0.20% 0.10% 1.90% 0.80% 3.80%
Scheme
7
Facet - Harmonics

8
Facet - Power Waveform
■ All VFDs “construct” a power waveform from the DC bus
 A more sinusoidal waveform is better
 Less motor heating
 Less stress on motor insulation
 Less stress on cabling
 Less need for filtering
 More efficient
 Lower Harmonic losses in the motor

■ There are 2 design configurations used today

 Current Source Inverter (CSI)
 Old technology
 Low performance, heavy filtering required
 Slow dynamic response
 Voltage Source Inverter (VSI)
 Most recent technology with multiple types
 Output waveform quality defined by “levels”

9
Facet - Power Waveform

■ VSI power waveforms - Types

 3 level output
 Sine wave filter required for use with existing motors
 dV/dt filter required for cable length >300ft
 Reflected wave peak voltage near 9kV
 5 level output
 Modest improvement to 3 level
 dV/dt filter required for cable length >1000ft
 Cascaded H Bridge
 Number of levels depends
on configuration of output
power ‘cells’
 With 2 level cells, 3 cells per
phase results in 7 level
waveform as shown

10
Facet - Power Waveform

Cascaded H Bridge - Enhanced – Yaskawa’s MV1000

 MV1000 uses multiple 5 voltage step bridges.
 Requires only 2 bridges per phase at 4160V.

MV1000 Cell configuration

11
Facet - Power Waveform

How Does an Enhanced Cascaded H Bridge Work?

Configuration of one power cell

Each power cell can output 5 voltages P

VPN, VPN/2, 0, -VPN/2, -VPN

Power cell combination

(4160V: 2 power cells per phase, 10 voltages
per phase, 9 unique voltages)

VPN
VPN/2
0
-VPN/2
-VPN

12
 Facet - Power Waveform

■ The MV1000 Solution – Enhanced Cascaded H Bridge

 Each cell outputs 5 voltage levels  Cell Waveform
Output voltage of single power cell
 Requires only 2 cells per phase

 Phase Waveform
Line to neutral voltage
for 4160V drive

Result is “9 level” waveform , or 17

levels line to line
 Output Waveform
Line to line voltage for
Motor Friendly Output 4.16kV drive
Can use existing motors without
supplemental filtering, even at
long lead lengths
13
Facet - Power Waveform 6600V design
Configuration of one power cell

Power cell combination Power

(6600V: 3 power cells per phase, 15 voltages Supply
per phase, 13 unique voltages) Output
Input

Configuration of circuit of power cell

(6-kV class: 3 power cells per phase)
U Applying 3-level power cell
Ref: Example of Configuration of Yaskawa 6-kV
U1 class conventional power cell
Interphase
Line voltage voltage U2 U
6600V 3810 V
U1
U3
U2
U3 input output
W3 V3 U4
W2 V2 U5
W1 V1
U6

W V W5
W6 V6
V5
W4 V4
W3 V3
W2 V2
W1 V1
W V
14
Facet - Power Waveform

■ The MV1000 Solution – Enhanced Cascaded H Bridge

Motor Friendly Output

Can use existing motors without supplemental filtering, even at long lead lengths, sinewave
output form
15
Facet - Performance / Quality

■ Quality
 High MTBF is a hallmark of Yaskawa products
 MTBF (Mean Time Between Failures) is a statistical measure of product quality.
 Yaskawa’s VFD MTBF leads the industry.
 Each generation of Yaskawa drives builds on the past with increased MTBF.
 The engineering design estimate for the MV1000 MTBF is >200,000 hours.
 Actual field data of MV1S, First Generation, results in an MTBF of >400,000 hours!

16
Examples of designed Performance / Quality

■ Capacitor Life
■ Exclusive use of Nippon Chemicon
■Voltage margin and low temperature
rise give long life
■Nippon Chemicon application guide
states:
MV1000 capacitor design philosophy uses a 105°C rating
with a 20°C rise above ambient @ full load determined by
thermocouple internal to capacitor (installed by
manufacturer). This would give a 60°C internal
temperature at 40°C max ambient. Capacitors are rated
105°C.

Capacitor nominal voltage rating 1050VDC

Operating voltage (no load) 850VDC
Operating voltage (full load) 775VDC
Drive OV trip level 1050VDC
Capacitor surge rating 1200VDC

Maximum capacitor life is obtained by

running 105C design at 60C with lifetime
experience by users in excess of 20 years.

17
Examples of designed Performance / Quality

Circuit Board Design

■ Consumer quality design philosophy
■Hardened for industrial application
1. Capable of survival for 1000PPM
H2S exposure 30 days (actually
tested)
2. 200,000 hour design life at max
ambient and FLA
3. Reliable connectors
4. Fiber optic isolation to the power
cells

18
Facet – Performance / Quality

■ Transformer Design
■ Yaskawa specification
■ No exposed conductors
■ 60kV BIL vs 30kV industry standard
■ Lightning arrestors
■ Double creepage distances vs
industry standards

19
Facet – Performance / Efficiency

What does a drive add to motor cost to run

annually?

Drives have losses that occur converting power from AC to DC and back to AC.

Conversion efficiencies vary. For example 2000HP:

Company Y is 97% = $19,725

Company T is 96.5% = $23,012

Company S is 96% = $26,300

Difference $6,575 annually (Using 5 cents/kwh)

20
Facet – Maintenance
■ MV1000 Power Cell is a complete unit.
 Input fuses
 Input rectifier
 DC bus capacitors
 Cell Control Board (CCB)
 Output bridge and gate drivers.
■Designed to Minimize MTTR, Maximize Durability, Increase Uptime
■MTTR of a MV1000 Power Cell Failure is 15 minutes
 Failed Cell is Removed, New Cell is installed –Done

■Overall maintenance:
 Clean door air filters regularly
 Change real time clock battery every 5 years
 After 10 years, possibly change the fans (depending on usage)
 No need to change capacitors or IGBT’s during designed lifetime of VFD (22.5 years @ FLA and 40 C)

21
Yaskawa MV1000

Product Overview

22
MV1000 Product Overview: Frame Sizes

Frame Style 1
(2.4kV: up to 600HP) Frame Style 2
(4.16kV: up to 1000HP) (2.4kV: 700 to 1000HP)
(4.16kV: 1250 to 2000HP)

Frame Style 3 Frame Style 4

(2.4kV: 1250 to 1750HP) (2.4kV: 2000 to 2750HP)
(4.16kV: 2250 to 3000HP) (4.16kV: 3500 to 6000HP)
23
MV1000 Product Overview:
Nema 3R & Nema 4

25
MV1000 Product Overview: Electrical Certifications
■ UL Listing
 Complies with UL347A, Medium Voltage Equipment

■ CSA – 22.2

■ Drive Short Circuit Rating (SCR)

 33kA @ 4160V or 2400V

■ BIL (Basic Impulse Insulation Level)

 60kV

■ IEEE519-1992
 Meets the harmonic standards with room to spare

■ Always follow local code

 Supersedes all other codes

27
MV1000 Product Overview: Safety Features

■ Individual compartments
 Low voltage (control) section
and medium voltage (power)
section are isolated and
mechanically interlocked
 Each door is locked with a key
(mechanically interlocked)

Low Voltage Section

Medium Voltage Sections

Individual Door Locks

28
MV1000 Product Overview: Safety

■ Upstream protection/safety
 Kirk key interlocking will
not allow the user to open
the cabinet doors unless
the upstream breaker is
open

29
MV1000 Product Overview: Environmental Ratings

■ Gaskets and filtering – NEMA 1A Air

cooled, fan ventilated
■ Filters replaceable during normal
operation, without the need for PPE

30
MV1000 Product Overview: Control Panel
Easy Access - main control, relays and breakers

■ Easy access – pull out

control Panel.
■ Houses Low Voltage
components.
■ Customer Terminations
via industrial Terminal
Blocks.
■ Low voltage circuitry
protected by Circuit
Breakers.
■ Main Control Board
communicates to with
Power Cells through fiber
optic cables.

Control Panels are the same size and layout for all capacities of MV1000

31
MV1000 Product Overview: Frame 2

(2.4kV: 700 to 1000HP)

(4.16kV: 1250 to 2000HP)

32
MV1000 Product Overview: Internal Layout Frame 2
Cooling Fans Power Cells Control Panel

Power
Input
Terminals

Input
Switchgear
option

Power
Transformer Output
Terminals
33
MV1000 Product Overview: Frame 3

(2.4kV: 1250 to 1750HP)

(4.16kV: 2250 to 3000HP)

34
MV1000 Product Overview: Frame 4

Frame Style 4
(2.4kV: 2000 to 2750HP)
(4.16kV: 3500 to 6000HP)

35
MV1000 Product Overview: Frame 4 – Internal Layout

Power Input Transformer Power Cells Control Panel

Terminals

Power
Output
Terminals

36
MV1000 Product Overview: Maintenance Monitors

■ Maintenance monitors
 Similar to A1000
 U4 group in the Monitor Menu
- MODE - DRV Rdy
IGBT Temperature
■ U4-08 U4-08= 24°C
U4-10= 23.4kWH RSEQ

 Displays the highest temperature U4-11= 123MWH RREF

JOG FWD FWD/REV

read in any of the Power Cells

■ U4-33
 Displays the temperature of the
transformer

■ U4-90 through U4-93

 Time and date settings of the Drive
37
MV1000 Optional: Customized HMI

■ Full HMI 5.7 inches Touch Screen, IP65, one panel for all the information
include RTD´s / Pressure sensors / Vibration Sensors of pump or motor.

38
MV1000 Product Overview: DriveWizard Plus MV
■ Same look and feel as DriveWizard+ for A1000,
V1000, etc.
■ Real-time clock
■ Consolidated management of configuration on
your PC
■ Event log
■ Troubleshooting – the extensive trace and event
log functions enable implementation of
preventative maintenance Troubleshooting

Pattern Operation Oscilloscope Parameter Edit

39
MV1000 Product Overview: Communications

■ MV1000 offers Excellent Connectivity

 RS485 (Modbus Protocol) Standard
 Most popular networks by plug in option card
 Modbus TCP/IP
 DeviceNet
 Profibus-DP
 ProfiNet
 EtherNet/IP

40
MV1000 Product Overview: Momentary Power Loss Ride-Thru

■ Controlled operation during power loss

■ Re-accelerates to the speed reference immediately after power is restored
for a smooth system start-up
Continuous operation during power loss Speed Search function
Momentary Power restoration detection
Power loss detection power loss
Momentary
power loss
Input voltage

Input voltage
Motor speed

Torque
command Speed reference

Speed search

Completed power restoration

detection and speed search Motor current
(speed search function)

Motor speed

Re-accelerates to the speed reference

immediately after power is restored.

Motor and load coasting. Speed Search function minimizes the

transition from coast to acceleration for a smooth return to set speed. Beginning of Speed Search
41
MV1000 Product Overview:
Commercial Synchronous Transfer System
■ Smoothly transfer motor control between the MV1000 and a
commercial power supply

42
MV1000 Product Overview:
Commercial Synchronous Transfer System

43
MV1000 Product Overview:
ESP APPLICATION
■ Sinewave filter for ESP applications for the cable type are
required use a LC filter as follow shows the wave form output
not need SUT:

44
MV1000 Product Overview:
ESP Application

45
Why Choose the Yaskawa MV1000 ?

■ I/O Power Signal Purity

 Sine Wave in – Sine Wave Out
 Yaskawa Smart HarmonicsTM 2.26% THD
 9 level Line to Neutral and 17-level (line-to-line)output
■ Highest Quality and Reliability
 The same high quality as our LV Drives is designed into MV1000
 >200,000 hours MTBF
 Minimal MTTR
■Robust and Compact Design
 Modular IGBT power structure
 All power components in each cell
 Air cooled ventilation
 Small footprint

46
Why Choose the Yaskawa MV1000 ?

■ Simple operation
 Consistent to the A1000
 Same parameter structure
 Same options available

■ Maintainability
 Power Cell Replacement in 15 minutes
 Modular, Front Access Design

■ Input voltage flexibility by transformer selection

 Ability to have step-up or step down input to output voltage function
 2400V input / 4160V output and vice versa
 12,470/13,200/13,800 Volt input with 4160V output

47
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WORK WITH

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PRODUCT
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