EGR valve emulator EML810/24 installation guide

2014.03.01 edition 01

Emulator used to replace broken „Wahler“ EGR valve with vacuum control

Wiring description:

(Red) +12V supply voltage

(Black) Control
(Brown) Ground
(Green) MAF (mass air flow meter) signal input (connected to MAF)
(Blue) MAF output (connected to engine ECU)

1. Connect brown wire to MAF connector wire No.3

2. Cut MAF wire No.5
3. Connect green wire to MAF pin 5.
4. Connect blue wire to engine ECU (MAF signal input)
5. Connect red wire to EGR control vacuum solenoid power supply wire
6. Connect black wire to EGR control vacuum solenoid control wire
7. Disconnect vacuum line from EGR valve and close it

EGR valve
MAF
Vehicle wiring emulator
harness
GM EGR emulator
"Wahler" vacuum valve
Green - MAF in
HW 810 Blue - MAF 0ut
SW 24.0 Brown - GND
Power supply Red - +12V
Black - control

wire (+12V) Control wire

Pin 5 Pin 1 - not used

EGR valve
control solenoid
Cut

Brown wire connect

to MAF pin 3

Vehicle wiring
harness

[!] NOTE
Installation completed.
Normal emulator operation, EGR valve should be closed
Check EGR valve, if not closed, close it.